Siruba ASV-ATS100A Instruction book

ASV-ATS100A

使用說明書與零件圖

INSTRUCTIONS BOOK & PARTS LIST

ORIGINAL

ENGLISH

For the sewing machine, automatic mechanic system, and auxiliary devices (hereinafter referred as “machine＂), it is

inevitable to conduct work near moving parts of the machine. This means that there is always a potential risk from the

moving parts. Operators actually operating the machine and service technicians performing maintenance and repair

are strongly advised to read and understand fully the following instructions in advance.

The safety instructions include items which are not listed in the specifications of your product. It is the manager/

supervisor´s responsibility to have their fellow workers fully understand before operation.

Fail to follow the instructions may cause damage to properties, severe injure or even death.

Explanation of warning indications and labels.

GENERAL SAFETY INSTRUCTION

HIGH VOLTAGE DANGER

Do not open the power

cabinet within 10 minutes

after the power off.

Machine moving area!

Stay away and keep clear

to avoid injury.

High speed moving area!

Stay away and keep clear

to avoid injury.

WARNING LABELS WARNING LABELS

A risk of cut and injury from moving

parts. Stay away and keep clear.

Be aware that holding the sewing

machine during operation can hurt your

hands.

A risk of electric shock. Stay away and

keep clear.

There is a risk of entanglement in the belt

resulting in injury.

A risk of burn from the high temperature

area. Stay away and keep clear.

There is a risk of injury if you touch the

button carrier.

Avoid direct eye contact with the laser

beam or other light source.

GENERAL SAFETY INDICATIONS

The correct direction is indicated.

A risk of injury to head from upper

contact.

Apply proper protection (helmet) and

keep clear.

Grounding connection as indicated.

please register your Siruba machine online or through Siruba App at once, as to

gain the full warranty protection. You may also acquire more useful information

through Siruba APP.

A WARM REMINDER

Apple Store

APP

Google Play

APP

Danger

An accident means ＂to cause personal injury or death, or damage to property. ＂

When it is necessary to perform service on electrical parts, be sure to turn the power off and wait for 5 minutes or more

before opening the power cabinet/box in order to avoid electrical shock.

Caution

1. Basic precaution

(1) Read the manual and other papers supplied with accessories of the machine before operation. Keep the manual

and papers at hand for quick reference.

(2) The content of this section includes items which are not listed in the specification of your product.

(3) Always wear safety goggles and gloves to avoid accident caused by parts breakage.

(4) For those who use a heart pacer, please consult the medical specialist first.

2. Safety devices and warning labels

(1) Check to ensure all safety devices are correctly installed in place and properly before operation.

(2) If any of the safety devices is removed for service cause, please be sure to replace it back to position and verify

that is works normally before resuming operation.

(3) Always keep the warning labels adhered on the machine clearly visible. If any of the labels missing or

contaminated, replace with a new one at soon.

(4) Fail to obey instructions above may cause severe injury or death to the operators.

3. Application and modification

(1) It is prohibited to use the machine for any application other than its original intention, or in any manner other than

that prescribed in the instruction manual.

(2) Never modify or alter the machine. Any unauthorized change of the specification will not be covered by the

warranty.

(3) Our company assumes no responsibility/liability to damages, injuries, or death resulting from the machine which

has been modified or altered.

4. Education and training

(1) The plant managers/supervisors are obliged to provide education and training to operators and service

technicians. A good education/training plan not only avoids personal injury but also prevent damage to the

property.

(2) Only a well-trained operator is allowed to operate the machine.

(3) Only a certified technician is allowed to perform service to the machine.

5. Situations that you must turn off the power

Turning off the power: press EMG Stop (if there is one), switch off the power, and remove the power plug from the

outlet.

(1) When there is a failure or abnormality, press EMG Stop (if there is one), switch off the power.

(2) To prevent accident resulting from abrupt start of the machine, before operating the machine, always turn off the

power and switch on again.

(3) When cleaning or inspecting the machine, make sure the machine stops completely after turning off the power.

(4) When performing service (i.e. changing of adjusting any component), make sure the power is off and the

machine stops completely.

SAFETY PRECAUTIONS

6. Remove the power plug by holding the plug section instead of the cord to avoid electrical shock, leakage, or fire

accident.

7. Turn off the power whenever the machine is left unattended between works.

8. In case of a power failure or black out, turn off the power to avoid damage or accident.

1. Transportation

(1) When lift or move the machine, please take the machine weight into consideration and apply a safe manner.

Refer to the specification for the information you need for transportation.

(2) Apply sufficient safety measures when lifting or moving the machine to avoid falling or dropping.

(3) To avoid unexpected accident, do not reuse the packing material for transportation.

2. Unpacking

(1) Before proceeding to unpacking, check the balance of the machine and apply necessary tools to hold the proper

position.

(2) When unpacking, follow the instruction printed on the cartoon. Be careful of the nails and chips when unpacking

from a wooden rack.

3. Installation:

3A. Table and Stand

(1) Only adopt a qualified genuine table and stand to assure the holding support. In case you need to leave the

machine on a surface temporarily for service, make sure the surface is strong enough to hold the weight.

(2) If casters are applied to the table stand, adopt casters with a locking mechanism only and lock them well to

secure the machine during the operation and service.

3B. Cable and Wire

(1) The cables and wires must comply with the specification and requirement.

(2) The cables and wires shall be free from bending or extra force. Reserve a free space of at least 30mm between

cables/wires and the moving parts.

(3) Do not apply starburst connection when wiring.

(4) All connectors must be fixed securely. And always hold the connector body when removing it.

3C. Grounding

(1) Grounding is necessary and must be done by a certified technician. (2) Check and ensure the grounding is

secured before operation.

3D. Motor

(1) The motor must comply with the specification and requirement.

(2) If there is a belt in the motor transmission, adopt or apply a proper protector to avoid entangling.

4. Before Operation

(1) Before turning on the power, make sure all the connectors, cables, and wires are free from damage, dropout, or

looseness.

(2) Check and make sure the pulley rotation follows the same direction as labels.

PRECAUTIONS TO BE TAKEN IN VARIOUS OPERATION STAGES

(3) Make sure all the stand casters are locked or fixed in position.

(4) Keep the working area clean from obstacles.

5. During Operation

(1) Always keep your fingers, hair, or clothing away from the moving components and moving area. Do not place

your personal belongings on the machine.

(2) The machine is designed to run at high speed. Always keep your hands away from the moving area. Do not

resume the work cycle until the machine stops completely.

(3) Be careful not to be caught by the machine or components when removing or resetting the machine.

(4) To avoid accident caused by abrupt start, when performing service on the motor or belt, make sure the power is

off and the machine stops completely.

(5) A servo motor is silent as the machine stops. Be sure to turn off the power to avoid an abrupt start. (6) Always

keep the fan and airway of the power cabinet clean from any obstacle.

6. Lubrication

(1) Apply only qualified oil and grease onto the parts as instructed in the manual.

(2) If the lubricant contacts your eye or body, wash it off immediately. Consult a medical care if necessary.

(3) If the lubricant goes into your body accidentally, go to the nearby medical care immediately.

7. Service

(1) Only a certified engineer/technician is allowed to perform service to the machine, including adjusting and

repairing. Use only genuine parts for replacement. Our company assumes no responsibility/liability for any

accident caused by improper repair or adjustment, or the use of any parts other than genuine one.

(2) Only a certified technician or authorized engineer is allowed to repair or maintenance the electric system.

(3) When performing service to air-driven parts, like an air cylinder, first disconnect the air supply and expel the air

completely to avoid abrupt start.

(4) Check all screws and nut are fixed well after adjusting and replacement.

(5) A periodical cleaning is necessary. Make sure the power is off and the machine stops completely before cleaning.

(6) If the machine functions poorly or abnormally, stop the operation and turn off the power. Contact the authorized

dealers or us to request for a technical service support.

(7) When there is a fuse failure, turn off the power, find out the cause of the failure and apply solution to it, then

replace with a new one with the same spec.

(8) Periodically check and clean the fan airway and the cable/wiring.

8. Working Environment

(1) The machine should be free from the affection of electro-magnetic wave.

(2) The power supply should be in good and reliable condition, the fluctuation of rated voltage should be less than

10%.

(3) Always check the air pressure and quality. Some extra device might be needed if the supply is not reliable.

(4) The machine is designed to be used with ambient temperature 5° C ~ 35° C, relative humidity 35%~85%.

(5) To protect the electronic components and for safety cause, when there is a frost resulting from a dramatic

temperature rise, disconnect the power and wait until it dry completely.

(6) For safety cause, when there is a thundering or lightening, stop the operation and disconnect the power supply.

(7) Do not use TV or radio nearby the machine as to avoid interference.

(8) Apply necessary protection during operation. Follow applicable regulations set by local administration.

(9) For disposal of packages, lubricant, and product, please follow the applicable regulations set by local

administration.

SAFETY INSTRUCTIONS

Area with moving parts

1. Do not put your fingers into the area while machine

is operating.

2. Must switch off the power before take down the

cover for repair and maintenance.

3. Stick the electric shock alert pictorial marking

at high voltage place which may cause human

danger. Therefore, only the professional and

electric technician could open the cover, while

the electric place which have sticked on the

alert pictorial marking need to be repair and

maintenance.

4. If there’s a necessity to stop the machine right

away while machine operating, you could press

the machine halt switch to switch the power off.

5. Power cord and pneumatic line pipe need to make

sure being fixed and settle down. Do not put

them disordered on the ground in case of people

stumble and cause danger.

6.No matter under any circumstances, for your life

safety, do not pull out the power ground wire while

operating the machine.

7.For your safety, you need to stop your work and

cut off the power, if it starts thundering.

Power switch

8.Must switch off the power before you leave your

work or work ending.

9.Do not take down any cover while operating the

machine.

INDEX PAGE

SPECIFICATION 1

INSTALLATION 2

INSTRUCTIONS 3

SET UP AND ADJUSTMENT 4

PARAMETERS TABLE 5

TAPE FEEDING DEVICE ADJUSTMENT 6

PART LIST 7

SPECIFICATION

Model ASV-ATS100A

Sewing Way Multineedle, 3-stripe attaching machine

Sewing Speed Max 2000 SPM

Max 2000 SPM UO×113GS #11

Available Width Of Stitching Platform 440mm

Stitch Length 6.4mm

Voltage Single Phase AC200~240V 50/60Hz

Air Pressure 0.5 Mpa（5Kg/c ㎡）

Air Consumption 40 L/minute

※Material limit : essential requirement cloth length ≧150 mm

Stitch Length

48

10 10

9 9

10

P1

Air pressure pipe connection ① and electric control box power supply line ②.

INSTALLATION

Thread rack

②

①

P2

INSTRUCTIONS

② ①

※ Do not put hands on

the cutter area.

(1) Power and air pressure

A. Voltage

Rated voltage 220V±10％.

The earth wire must be

grounded.

B. Air pressure

Use 0.5Mpa（5kg/c ㎡）.

(2) Power on

Press the power on button

then turn on the power of the

3-stripe attaching device.

(3) Pedal controlStep forward

① direction to control the

sewing speed.

Step forward ② direction to

lift the presser.

(4) Press the switch of fine-tuning

cutter, the cutter will execute

one cutting operation.

P3

SET UP AND ADJUSTMENT

(1) Adjustments

ⒶRear roller adjustment; Ⓑstitch length adjustment knob; Ⓒ3-stripe feeding speed adjust ment.

(2) Parameter setting

Press on the operation panel

A：shift； B：hundreds digit； C：tens digit； D：units digit.

Parameter：

Display on

panel Contents

P5 Count stitches before cloth.

P6 Count stitches after cloth.

T7 Press, delay time

T8 Press, action time

T9 Cloth blowing, delay time.

TA Cloth blowing, action time.

TB Cut, delay time

TC Clamp, delay time

TD Clamp, action time

Ⓐ

Ⓑ

Ⓒ

P4

PARAMETERS TABLE

1. How to enter different parameter levels?

POWER ON (Level 1【001-046】)

+ POWER ON (Level 2【047-122】)

 + POWER ON (Level 3【123-251】)

+ POWER ON (Level 4【176-251】)

+ POWER ON (Level 5【208-251】)

A+ B+ POWER ON (Return to factory setting)

Parameters Code Parameters Function Range Pre.setting Description

1 H Maximum sewing speed 50 - 9999 spm 1500 Maximum speed adjustments

4 N Front cut sewing speed 50 - 8000 spm 200 Adjust front cutting speed

5 V Rear cut sewing speed 50 - 8000 spm 200 Adjust rear cutting speed

47 MAC Machine Code 0 - 101 29 Machine code switchover

60 L Low speed 50 - 500 spm 200 Low speed adjustments

97 TK3 Cutter, action time 0 - 990 ms 10 Adjust cutter action time

114 UEG Needle UP position stop

angle 5 - 180 degrees 15 Adjust the needle up stop position.

206 N1 Stacking start 0 - 99 stitches 3 Stacker cylinder start

P5

TAPE FEEDING DEVICE ADJUSTMENT

1.User Interface

2. Parameter settings ( 1-4 ) & On/Off ( 5-8 )

Indicator Light

Status

OFF ON Flicker

L0_Error

L1_(Upper feeding

roller) OFF ON Refill

L2_(Middle feeding

roller) OFF ON Refill

L3_(Down feeding

roller) OFF ON Refill

Add Descriptions

D200 (Upper feeding roller)_Delay time(0.1S)

D201 (Middle feeding roller)_Delay time(0.1S)

D202 (Down feeding roller)_Delay time(0.1S)

D203 Down time(0.1S)

Key Button Descriptions

(Upper feeding roller)_ON/OFF

(Middle feeding roller)_ON/OFF

(Down feeding roller)_ON/OFF

(1)Long press key button 3sec. to enter settings.

(2)Press or key button to select the parameters( D200、D201、D202、D203…… )

(3)Press or key button to adjust the parameter values

(4)Long press key button 3 sec. to exit the settings

(5)Long press key button 2sec. to activate the upper roller ( L1, light on ). Long press key button 2sec.

to deactivate the upper roller ( L1,light out ), Loop running and display D200 ( Upper feeding roller Delay time)

(6) Long press key button 2sec. to activate the middle roller ( L2, light on ). Long press key button

2sec. to deactivate the middle roller ( L2,light out ), Loop running and display D201 ( middle feeding roller

Delay time )

(7)Long press key button 2sec. to activate the down roller ( L3, light on ). Long press key button 2sec.

to deactivate the down roller ( L3,light out ), Loop running and display D202 ( down feeding roller Delay time )

(8)L0 flickering - When indicator light and buzzer activate, user can push key button to turn off the buzzer.

Indicator

Light

Key Button

P6

i

中文

有關於縫紉機，自動化機構，以及其他輔助設備（以下統稱為機器），在工作中無可避免會接近機器移動區域，也就

有伴隨著潛在風險。因此，我們強烈要求操作者，維修技師一定要先仔細閱讀並瞭解本操作手冊的內容。　

安全指示係包含了某些未載於規格書上的加裝配件。

現場管理者有責任要求所有操作者要閱讀並瞭解機器的操作與注意事項。　

未能確實遵守本手冊所記載的事項，將可能導致機器的損害，或是人員的傷亡。

警告標示說明

安全警示

高壓電危險

在機器關機後十分鐘內，

勿開啟電控箱。零部件移動區

勿接近，以避免人員受傷。

零部件高速移動區

勿接近，以避免人員受傷。

標告標示說明標告標示說明

機器零部件移動區，勿接近，以避免人

員損傷。

請注意，在操作過程中握住縫紉機會傷到

您的手。

有電，危險。小心被機械捲件受傷！

高溫度區！危險，勿靠近。如果觸摸按鈕托架，可能會造成人身傷

害。

強光！勿直視，以避免眼睛受傷。

一般安全標示

機器運行方向

小心頭部撞擊！電氣接地位置標示

請儘快下載 SIRUBA APP，並將您的機器註冊，以便獲得原廠的保固。APP 還

提供多項有用的資訊。

溫馨提醒

Apple Store

APP

Google Play

APP

危險

意外事件將會導致人員受傷甚至死亡，也會造成財產的損害。

當有必要進行電控系統的檢修時，務必要關閉電源，並等候至少５分鐘以上才能打開電控箱／操作箱，以避免電擊。

注意

1. 基本預防

(1) 在操作前務必先閱讀操作手冊與其他機器電件的說明書，請妥善保存操作手冊與說明書以便隨時查閱。

(2) 這些注意措施包含了機器上加裝，但未列在規格書上的項目。　

(3) 務必要戴護目鏡與手套，以避免破損零件所帶來的傷害。　

(4) 有裝戴心臟調節器的人員，請先詢問醫護人員有關注意事項。.

2. 安全裝置與警告標示

(1) 操作前要檢查 ,並確認所有的安全設施有妥善安裝且運作正常。　

(2) 若安全設施因維修需要有移動，在機器重新啟動操作前，請確認安全設施有重新安裝回原位，並且運作正常。

(3) 機器上的安全警告標示要保持完整與可辨視。如果有污損或遺失，請儘以更新。

(4) 未能確實遵守安全規範，將會導致人員受傷，甚至影響生命安全。

3. 應用與修改

(1) 嚴格禁止機器使用在非原始設計用途。也禁止以任何不是操作手冊上記載的方式來操作機器 .

(2) 嚴格禁止修改機器。任何未經原廠許可的變動將不在保固範圍內。　

(3) 機台一經修改變動，本公司將不擔負財務損失，人員傷亡的責任。

4. 教育與訓練

(1) 工廠主管人員有義務提供機台使用人（操作者／維修者）相關的教育訓練。良好的教育訓練不僅可以避免造成

人員傷害，也可以避免財產的損失。

(2) 操作人員操作機器之前，都必需接受過良好的訓練。

(3) 機器的維修保養必須由合格的技師執行。　

5. 必須關閉電源的情況：

如何關閉電源：按壓下緊急停止開關（如果機器有配置的話），關閉電源，拔除電源線。

(1) 當機器出現異常時，按下緊急停止開關（如果有配置），關閉電源。

(2) 為了避免機器突然起動造成意外，在操作機器前，要先確定機器電源關閉，再行開啟電源。

(3) 當檢查或清潔機器時，關閉電源，並確定機器已完全停止運作。　

(4) 當維修機器時（如更換或調整零件），要關閉電源，並確定機器已完全停止運作。

6. 拔除電源線時，務必要抓住電源插頭，而非抓住電源線，以避免斷裂，電擊，甚至火災。

7. 當機器停止運作，且無人看管時，要關閉電源。

8. 萬一停電或電力供應出現不穩，關閉電源，以避免意外發生。

安全須知

1. 運輸

(1) 當搬運或移動機器時，請考量機器重量，選擇安全合適的方式。請參考機器規格。

(2) 採取足夠的安全防護，以避免機台在搬運或移動中掉落。

(3) 為避免意外，運送時不要重覆使用包裝材料。

2. 拆箱

(1) 在拆箱前，檢查機器是否平穩放置，並採用適當的工具維持拆箱過程的穩定。

(2) 進行拆箱時，遵循外箱上的指示，小心外箱上的釘子或碎片。

3. 安裝 :

3A. 桌板與腳架

(1) 採用原廠的桌板以確保機器得到足夠的保護與支撐。如果在安裝或維修時，需要暫時將機器置放於物件上，請

確定該物件有足夠的支撐力。

(2) 如果桌板有裝置滾輪，滾輪需要有煞車鎖定機構，而且在操作與維修時，煞車機構必需鎖定。

3B. 電線與管路

(1) 電線與管路的材質必需符合規範與需求。.

(2) 電線與管路不能夠有折彎或壓迫。移動的零配件上，電線與管路需有至少 30mm 以上的預留量 .

(3) 接線時不能有跳火。

(4) 所有接頭都必需要確實固定。當拆除時，務必要抓住接頭本體。

3C. 接地

(1) 接地是必需的。且需由合格的技師來施工。

(2) 在操作前需確認接地有確實。

3D. 馬達

(1) 馬達的選用，必需符合規範與需求。

(2) 如果馬達為皮帶傳動，務必要安裝保護措施以避免捲入危險。

4. 在開始操作前

(1) 在開啟電源前，確認所有接頭，電線，管路都完好無損，確實連結。

(2) 檢查皮帶輪的轉向與標示為同一方向。

(3) 確認腳架滾輪都已鎖定。

(4) 保持作業範圍淨空。

在不同階段的注意事項

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Siruba ASV-ATS100A Instruction book

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