Siruba ASP-PTA101 Instruction book

ASP-PTA101

使用說明書與零件圖

ORIGINAL

INSTRUCTIONS BOOK & PARTS LIST

For the sewing machine, automatic mechanic system, and auxiliary devices (hereinafter referred as “machine＂), it is

inevitable to conduct work near moving parts of the machine. This means that there is always a potential risk from the

moving parts. Operators actually operating the machine and service technicians performing maintenance and repair

are strongly advised to read and understand fully the following instructions in advance.

The safety instructions include items which are not listed in the specifications of your product. It is the manager/

supervisor´s responsibility to have their fellow workers fully understand before operation.

Fail to follow the instructions may cause damage to properties, severe injure or even death.

Explanation of warning indications and labels.

GENERAL SAFETY INSTRUCTION

HIGH VOLTAGE DANGER

Do not open the power

cabinet within 10 minutes

after the power off.

Machine moving area!

Stay away and keep clear

to avoid injury.

High speed moving area!

Stay away and keep clear

to avoid injury.

CAUTION

機械作動部份請注意裝上

保護裝置

穿線、換線、調整、清潔

時請注意關閉電源.

Moving parts may cause in jury.

Operate with safety devices.

Turn off main switch before

threading, changing bobbin and

needle, cleaning etc.

WARNING LABELS WARNING LABELS

A risk of cut and injury from moving

parts. Stay away and keep clear.

Be aware that holding the sewing

machine during operation can hurt your

hands.

A risk of electric shock. Stay away and

keep clear.

There is a risk of entanglement in the belt

resulting in injury.

A risk of burn from the high temperature

area. Stay away and keep clear.

There is a risk of injury if you touch the

button carrier.

Avoid direct eye contact with the laser

beam or other light source.

GENERAL SAFETY INDICATIONS

The correct direction is indicated.

A risk of injury to head from upper

contact.

Apply proper protection (helmet) and

keep clear.

Grounding connection as indicated.

please register your Siruba machine online or through Siruba App at once, as to

gain the full warranty protection. You may also acquire more useful information

through Siruba APP.

A WARM REMINDER

Apple Store

APP

Google Play

APP

ii

安全注意事項 SAFETY PRECAUTION

1. 機器在運轉與開關機時，請勿進入該區域

內。

2. 為了保修，檢修卸掉罩蓋時，必須將電源切

到OFF。

1. When machine is in process, do not enter

working space.

2. When in maintenance, make sure turn off the

power before inspecting and removing the

cover.

電源開關

Power switch

機器動作範圍 (區域 ) Machine working space (region)

iii

3. 在有危及人體的高壓電處，貼有觸電危險警

告標記。在貼有本警告的電器控制部位而需

要保修、檢修時，打開罩蓋僅能由專業的電

氣技術人員進行。

3.In working place with high voltage power,

there is warning sign. When maintaining

machine control part with this warning, open

the cover and only process by professional

electrical engineer.

4. 機器運轉時，有必要馬上停止機器的時候，

可以按下緊急停止開關。

4. When we need to stop machine in process,

we can press emergent stop button.

5. 電源線、氣壓管線需確實固定安置，不可散

落在地面，以免人員絆倒而發生危險。

6. 為了生命安全，在任何情況下，不可將電源

地線拔掉運轉機器。

7. 打雷時，為了安全要停止作業，切斷電源。

8. 離開機器工作地點時或工作結束後一定要將

電源開關轉到 OFF。

9. 機器運轉下，不可卸下罩蓋類。

5. Settle down power line and air line certainly.

Tools should not spread on the floor or

stumble workers in danger.

6. For the safety of life, do not disconnect

ground wire in any situation when

processing machine.

7. When in thunder, cut off power to stop the

process for safety.

8. Must turn OFF the power when leaving

working place or finishing working.

9. When processing machine, do not remove

the cover.

緊急停止開關

(電源 OFF)

Emergent stop button

(power OFF)

iv

索引 INDEX 頁/PAGE

規格 SPECIFICATIONS 1

安裝 INSTALLATION 2

運轉準備 OPERATION PREPARATION 3

操作面板與啟動開關 OPERATION SWITCH 4

車頭參數設定 MACHINE HEAD CONFIGURATION SETTING 5

紙卡安裝與對位 LABEL INSTALLATION AND ALIGNMENT 6

車縫花樣 SEWING PATTERN 11

規格切換調整 SPECIFICATION SWITCHING ADJUSTMENT 13

錯誤代碼 ERROR CODE 14

異常排除 TROUBLE SHOOTING 15

動作模式 MODE SELECT 23

按鍵說明 BUTTON INSTRUCTIONS 26

操作說明 OPERATION INSTRUCTION 27

參數說明 PARAMETER INSTRUCTION 30

故障排除 TROUBLE SHOOTING 34

控制板 (一) CONTROL BOARD (I) 35

控制板 (二) CONTROL BOARD (II) 36

I/O 板I/O BOARD 37

出現錯誤代碼 E01：

通訊故障 ERROR CODE E01: COMMUNICATION ERROR 39

簡易維修流程圖 SIMPLE MAINTENANCE 39

零件圖 PART LIST 41

氣壓流程圖 AIR PRESSURE DIAGRAM 55

氣壓裝配圖 AIR PRESSURE ASSEMBLY DIAGRAM 56

路線總圖 CIRCUIT DIAGRAM 57

v

型號 Model ASP-PTA101

搭配縫紉機機頭 Collocation Machine Head 平縫（高速電子套結機）lockstitch (high speed electrical bartacking machine)

車縫速度 Sewing speed 最高 Max 2000 SPM

使用針型 Needle Type DP×17 #11

紙卡單邊長 Label Length Lift 35~65mm, Right 35~90mm

紙卡寬度 Label Width 35~65mm

摺痕寬度 Crease Width 5~6mm

紙卡厚度 Label Thickness 0.4~0.6mm

氣體消耗量 Air consumption 2L/min

氣壓 Air Pressure 0.5 Mpa

電源電壓 Voltage 單相 AC200~240V 50/60Hz

Single Phase AC200~240V 50/60Hz

消費電力 Voltage consumption 1150VA（最大 Max）

機器尺寸 Dimensions 寬1050× 深750× 高1530mm ( 含桌板、線架 )

(W)1050×(D)750×(H)1530mm ( With table and thread stand )

Range A 3~6mm

Range B 15~30mm

－

Range A 3~6mm×2

Range B 10~25mm

Range C 20~30mm

Range D ≦40mm (考慮縮放比例 Consider scale size)

規格 SPECIFICATIONS

適用紙卡規格 Applicable label dimension

車縫範圍 Sewing range

Singal seam Double seam

P1

摺痕寬 Crease width

摺縫中心線

Label crease center

5~7mm

35~65mm

35~65mm 35~90mm

A

B

C

D

A

B

桌板①上，鎖付線架②，機架④上，鎖上腳踏開

關③。

(線架組裝組請參照 LKS-1903AN 使用說明書。)

Install thread rack ② on the table ① and pedal

switch ③ on the frame ④.

(Ref LKS-1903AN user manual.)

安裝 INSTALLATION

②

①

線架

Thread rack

③④

P2

1. 電源電壓

A. 單相 AC200~240V 50/60Hz ±10％。

B. 接地線一定要接地。

2. 氣壓

A. 使用 0.5 Mpa（5kg/c㎡）。

3. 供油

A. 縫紉機頭部

請參照 LKS-1903AN 使用說明書。

4. 設定紙卡尺寸及補料

鬆開快速把手①後調整滑塊②至紙卡規格對

應尺寸，再將料卡放置於載料平台。

1.Voltage

A. Single Phase AC200~240V 50/60Hz ±10％

B. Ground wire must connect.

2.Air pressure

A. Use 0.5 Mpa（5kg/c㎡）。

3.Feed oil

A. Machine head

Ref LKS-1903AN user manual.

4. Set label dimension and ﬁll the material

After loosing quick spancer ①, adjust sliding

block ② to satisfy label dimension and then

put label material on material platform.

運轉準備 OPERATION PREPARATION

②

①

P3

1. 操作面板 1. Operation panel

操作面板與啟動開關 OPERATION SWITCH

準備鍵

Ready button

SIRUBA

LKS-1903AN

操作面板

Operation panel

P4

啟動開關

Activation switch

壓腳開關

Switch for presser foot

1直接啟動車縫模式

Directly sewing mode

踩踏啟動開關時，壓腳自動下壓就直接車縫

When activation switch, lowering presser foot automatically, then

directly start sewing

2兩段式車縫模式

2-step sewing mode

單踩壓腳開關時，可使壓腳下壓或抬升用於車縫對位，壓腳必須處

於下壓狀態，踩踏啟動開關才有作用，壓腳未下壓則無法啟動車縫

動作

We could merely tread switch for presser foot to lower or to raise

presser foot to align sewing position. Users should lower presser

foot and then activation switch will work. If not, users could not

start sewing.

啟動車縫有兩種模式： Two modes to enable sewing:

※ 模式選擇請參閱人機介面使用說明 ※Please refer to instruction book of human

machine interface for mode selection

2. 腳踏開關 2. Knee pedal switches

車頭參數設定 MACHINE HEAD

CONFIGURATION SETTING

1. 按下電源 ON 開關，按住鍵約 6秒進

入設定模式。

2. 按、鍵選擇參數。

3. 找到要變更的參數，按鍵，進入修

改模式，按、鍵來變更內容，

更改完後，再按一次鍵跳出修改模

式。

4. 所有參數都修改完後按鍵跳出設定模

式。

5. 修改的參數內容如下

1.Press power on switch hold about 6

seconds to enter setting mode.

2.Press 、 button to select figures.

3.Select the figures. Press button enter

adjusting mode. Press 、 to

change content. After adjustment, press

to exit adjusting mode setting value.

4.Press button to exit setting mode.

5.Refer below for configuration figurces.

順序 Sequence 參數編號 Configuration No. 設定值 Setting value

1 241 9

2 19 2

3 20 1

4 24 1

5 37 1

6 51 1

7 62 1

P5

紙卡安裝與對位

LABEL INSTALLATION AND ALIGNMENT

1. 紙卡尺寸變更時

依紙卡摺痕中心至左及右邊的長度來調整

滑塊對應的刻度，寬度亦是如此。

2. 紙卡摺痕偏移調整

若紙卡摺痕偏離夾具位置時，需微量調整紙

卡安裝位置以符合夾持位置。

1.When label dimension changes

According to label crease center, adjust

length between left border and right border

and then adjust width by the same way.

2.Adjust the deviation of label crease

If label crease deviates from the clamp

position, fine tune the installation position of

label to fit clamp position.

P6

紙卡

Label

摺痕

Crease

紙卡摺痕中心

Label crease center

夾具

Clamp

微調紙卡長度位置即可將摺痕偏移至夾具位

置。

Fine-tune label length position to move the

crease deviation to the clamp position

3. 縫線位置調整

紙卡中心偏左或偏右時，將造成縫線不在卡

片正中心位置上。

3. Adjust sewing position

　When label deviate left or right from center,

sewing line will not be in the middle of label.

P7

卡片中心線

Label center

縫紉中心

Sewing center

微調卡片寬度位置與限位塊即可改變縫線偏

左或偏右的問題。

Fine-tune label width position and limiting

block to solve the problem that sewing line

deviates left or right.

P8

中心線對準

Align center line

限位塊

Limiting block

調整擋邊氣缸固定座可決定紙卡縫線前後的

位置。

Adjust guide block cylinder seat to set label

sewing line position.

P9

擋邊氣缸固定座

Guide block cylinder seat

螺絲鬆開後調整

Adjust after

loosing screws

限位銷可限制紙卡左右些許的偏差範圍，當

卡片寬度變更時需調整至紙卡邊界。

Limited pin could limit the deviation of the

label. When label width changes, limited pin

needs to adjust to the label boundary.

限位銷與紙卡邊界需留間隙約 0.5 ～1mm，

如此紙卡才不會被撞歪。

Need to keep 0.5~1 mm space for limited pin

and label. Then label will not crash.

P10

螺絲鬆開可調整位置

Loose screw to adjust

the position

螺絲鬆開可調整位置

Loose screw to adjust the position

限位銷

Limited pin

保留間隙

Keep space

限位銷

Limited pin

保留間隙

Keep space

紙卡邊界

Label boundary

紙卡邊界

Label boundary

編號

No.

落針圖

Sewing Pattern

車縫尺寸橫 x縱(mm)

Sewing size X * Y ( mm )

針數

Needle no.

加固縫

Bartacking

51 5 x 0 6 無　N/A

52 5 x 0 8 無　N/A

53 5 x 0 10 無　N/A

54 5 x 0 12 有　YES

55 5 x 0 14 有　YES

56 5 x 0 16 有　YES

61 2 －5 x 0 24 有　YES

62 2 －5 x 0 28 有　YES

63 2 －5 x 0 32 有　YES

64 2 －5 x 0 24 有　YES

65 2 －5 x 0 28 有　YES

66 2 －5 x 0 32 有　YES

67 2 －5 x 0 24 有　YES

68 2 －5 x 0 28 有　YES

69 2 －5 x 0 32 有　YES

71 2 －5 x 0 12 無　N/A

72 2 －5 x 0 16 無　N/A

73 2 －5 x 0 20 無　N/A

74 2 －5 x 0 12 無　N/A

75 2 －5 x 0 16 無　N/A

76 2 －5 x 0 20 無　N/A

77 2 －5 x 0 12 無　N/A

78 2 －5 x 0 16 無　N/A

79 2 －5 x 0 20 無　N/A

關於花樣變更方法、請參照 LK-1900A 使用說明書。 Regording method of changing pattern, refer to LK-

1900A user manual.

車縫花樣一覽表

P11

3. 車縫花樣編號64~66，74~76

參考圖

4. 車縫花樣編號67~69，77~79

參考圖

2. 車縫花樣編號61~63，71~73

參考圖

1. 車縫花樣編號 51~56 參考圖

P12

規格切換調整

3. 鬆線桿位置調整 (雙縫 )

鬆開螺絲後，微調鬆線桿至適當

位置再鎖緊螺絲。

2. 雙縫規格

使用 5號板手鬆開螺絲後，再將

壓板前拉到底後鎖緊螺絲。

1. 單縫規格

調整壓版橢圓孔在針孔位置。

P13

鎖緊螺絲

Fixed screw

鎖緊螺絲

Fixed screw

鬆開螺絲

Loose screw

鬆開螺絲

Loose screw

橢圓孔針孔

※ 錯誤代碼 E11、E12、 E13、 E14、E18 處理

Step1. 確認氣缸氣量是否足夠，若氣量不足會導致氣缸動

作時間過長，以致誤判產生。

Step2. 若氣缸動作正常，判斷 sensor 是否正常，參照

A02 SENSOR/ 訊號檢測章節。此步驟可搭配確認

sensor 是否於正確位置上 : 將氣源關閉後，以手動

方式移動氣缸對應機構件，模擬實際動作行為，機

構件於正確位置時調整 sensor 位置以致可正確判

讀。

※ 請翻英文

Step1. 確請翻英文。

Step2. 請翻英文

錯誤代碼 ERROR CODE

代碼

Code

說明

Description

備註

Memo

E01 通訊異常

Network error

見 4. 故障排除章節

Ref. by paragraph 4.Trouble shooting

E02 缺料顯示

Show lack of material

待載料平台下降，進行補料後，按下重置鍵

Lower material platform, ﬁll material and press reset button

E04

若於運料時，運料失敗，導致成型區感應

器未判讀有料，夾爪不會執行前伸動作

If transmitting material is not well, sensor

on forming part does not detect material.

Clamp will not forward and catch material

按下重置鍵再次進行運料動作

Press reset and feed material again

E09

踩下車縫踏板或壓腳踏板時，無相對應動

作

先按下操作盒數字鍵 9(a.) 操作盒螢幕會顯示，

再按下車頭操控面板重置鍵 (b.) ，車頭會做重置動作，

操作盒螢幕顯示當前模式，即可繼續操作

E11

運料氣缸未確實處於準備點 /原點位置

Cylinder for material transmission does

not stay in standby/original position well

1號氣缸 /準備點微動開關 /原點磁簧開關異常

No. 1 cylinder/standby point micro switch or original

point reed switch error

E12 前伸氣缸未確實縮回

Forward cylinder does not retract well

2號氣缸 /磁簧開關異常

No. 2 cylinder/reed switch error

E13

運料氣缸未確實處於原點位置

Cylinder for material transmission does

not stay in original position well

1號氣缸 /原點磁簧開關異常

No. 1 cylinder/Original point reed switch error

E14 塑形氣缸未確實下降

Forming cylinder does not lower well

4號氣缸 /磁簧開關異常

No. 4 cylinder/reed switch error

E18 擋邊氣缸未確實退回

Guide block cylinder does not return well

8號氣缸 /磁簧開關異常

No. 8 cylinder/reed switch error

P14

a.

b.

異常排除 TROUBLE SHOOTING

現象

Description

原因

Reason

對策

Solution

參考頁數

Ref. page

摺痕未對夾具中心

Crease is not in the clamp

middle

1. 紙卡安裝位置偏移。

2. 夾具機構位置錯誤。

1.Label position

deviates

2.Clamp position error

1. 微調料槽長度滑塊位

置。

2. 調整氣缸束環位置。

1.Fine tune length

sliding block position

of material platform

2.Adjust the position of

cylinder limiting ring

P.6~P.7

P.20

縫線未在紙卡正中心

Sewing line is not on the label

middle.

1. 紙卡安裝位置偏移

1.Label position

deviates

微調料槽寬度滑塊位

置及限位塊。

Fine tune position of

width sliding block

and limiting block

P.8~P.10

縫線未在指定位置

Sewing line is not on assigned

location

1. 擋邊氣缸位置錯誤

1.Wrong position of

guide block cylinder

微調擋邊氣缸固定座的

鎖固位置。

Fine tune ﬁxed position

of guide block cylinder

seat

P. 9

夾槽無法開啟

Unable to open clamp

slotlocation

1. 疊料造成

1.Materials overlap.

吸盤分料時，調整吹嘴

角度與風量使疊料分

離。

When suction cup

catches material,

adjust the angle of air

nozzle and the strength

of air to separate

material stack.

P.17

P15

實際位置實際位置

Actual locationActual location

實際位置實際位置

Actual locationActual location

預定位置預定位置

Assigned Assigned

locationlocation

預定位置預定位置

Assigned Assigned

locationlocation

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Siruba ASP-PTA101 Instruction book

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