ZOJE A9200L SERIES Parts Manual

直驱高速平缝机 A9200L-D4-W-CP系列

DIRECT-DRIVE HIGH SPEED LOCKSTITCH SEWING MACHINE

Our company is committed to caring for the earth's environment and has for

Local citizens in environmental protection activities should also do little to the loc

-al community, the environment two aspects of everyone's contribution.

Therefore, I hope you can cooperate with this plan, as part of the environme

-ntal protection activities, when dealing with wastes in peacetime can pay more a

-ttention.

-o the local recycling company for disposal.

-ations.

3. When parts need to be replaced in product maintenance or repair, there are un

1. Unused packaging materials, in order to be recycled again, please send them t

2. lubricants used shall be properly handled according to relevant laws and regul

-necessary circuit boards and electronic parts, and when products are discarded,

please treat them as electronic waste.

为了创造更加美好的环境

请您协作

首先对您使用本司的产品示心的感谢！

本司力于关爱地球环，制了“智制造、绿色制造”的基本针。当

地的在环保护活动中也应该对当地、环二面尽个人的力。

此，希您配合这个计划，作为环保护活动的一环，在平时处理废物

的时候多加注。

1.不用的材料，为了再次回利用，请付给当地相关回司进行处理。

2.使用的润油、请据相关的律和规进行妥善处理。

3.产品保养或理需要更换件时，有不需要的电路和电子件，产品废

时，请作为电子废物处理。

In order to create a better environment

Please cooperate with you

First of all, I would like to express my heartfelt thanks to you for using our pr

-oducts.

-mulated the basic policy of "intelligent manufacturing and green manufacturing".

非常感谢您购买本公司的工业缝纫机

在使用缝纫机之前，请仔细阅读<为了您的安全使用>和使用说明。

工业缝纫机的特性之一，因为要在机针和旋梭等运动零部件附近进行操作，而这

些零部件很容易引起受伤的危险，所以请在受过培训的人或熟练人员的安全操作

知识的指导下，正确地使用本缝纫机。

[1]

本使用说明书及产品所使用的标记和图案记号是为了您的安全而正确地使用产品，

防止您及其他人受到危害和损害。

表示方法及含意如下。

安全使用的标记及其意义

为了您的安全使用

标记

危险该内容表示如果忽视此标记而进行了错误的操作，必将导致死亡或重伤。

警告该内容表示如果忽视此标记而进行了错误的操作，肯定会引起人员死亡或重伤。

注意如果忽视此标记而进行错误的操作，有可能会引起人员受到轻微或中度的伤害。

图和符

…………

该符号(△)表示 “应注意事项”。

三角中的图案表示必须要注意的实质内容。

(例如，左边的图案表示 “当心受伤”。)

…………

该符号( )表示“禁止”。

…………

该符号(●)表示“必须”。

圆圈中的图案表示必须要做的事情的实质内容。

(例如，左边的图案表示 “必须接地”。)

Thank you very much for purchasing our industrial sewing machine

-ructions carefully

-r the moving parts such as needles and spindles, which are easy to cause injur

-y, so place use the sewing machine correctly under the guidance of the safety o

[1]

The labels and pattern marks used in this instructions and products are for your

safety and correct use of the products to prevent you and others from bei

The methods and implications are as follows.

Security Usage Markup And Its Signiﬁcance

For Your Safe Use

Sign

anger DThis content indicates that if this mark is mishandled, it will cause death to become serious.

Warning This content indicates that if this mark is mishandled, people will die or be seriously injured.

ote NThat if this mark is mishandled, it may cause minor or moderate injurys.

Patterns And Symbols

…………

The symbol ( ) indicates “points for attention”.

The pattern in the triangle represents the essential content that mus

(For example, the pattern on the left shows “watch out for injuries”.)

…………

The symbol ( ) indicates “prohibition”.

…………

The pattern in the circle indicates the substance of what must be do

The characteristic of industrial sewing machine is that it should be operated nea

-peration knowledge of trained or skilled personnel.

-ng harmed and damaged.

-t be paid attention to.

The symbol ( )indicates “must”.

(For example, the pattern on the left shows “must be grounded”.)

-ne.

Before using the sewing machine, please read <for your safe use> and use inst

△

[2]

安全注意事项

危险

在关闭电源开关并将电源插头从插座上拔下后,至少等待5分钟,再打开控制箱盖。触摸带有高电压的区域将

会造成人员伤亡。

缝纫机内不允许进入任何液体，否则会引起火灾、电击或操作故障。

如果缝纫机内(机头或控制箱)进入任何液体，请立即关闭电源，并将电源插头从插座上拔出，然后联系

销售商或资深技术人员。

使用环境

请不要在有电源线干扰及静电干扰等有强电气干

扰源影响的环境下使用。

强电气干扰源可能会影响缝纫机的正确操作。

环境温度应在5℃-35℃ 的范围内使用。

低温或高温会影响缝纫机的正确操作。

电源电压的波动应该在额定电压的±10%以内的

环境下使用。

电压大幅度的波动会影响缝纫机的正确操作。

相对湿度应在45%-85%的范围内，并且设备内不

会形成结露的环境下使用。干燥或多湿的环境和

结露会影响缝纫机的正确操作。

电源容量应大于缝纫机的消耗电量。电源容量不

足会影响缝纫机的正确操作。

万一发生雷电暴风雨时，关闭电源开关，并将电

源插头从插座上拔下。雷电可能会影响缝纫机的

正常操作。

请勿将USB存储器以外的设备连接到USB连接端口

上。否则有可能导致故障。

 

请让受过培训的技术人员来安装缝纫机。

请委托购买商店或电气专业人员进行电气配线。

缝纫机重约，安装工作必须由两人以上来完成。 40kg

在安装完成前，请不要连接电源，如果误踩下踏

脚板时，缝纫机动作会导致受伤。

请在切断电源后，再拔掉电插头。

不然易成为控制箱发生故障的原因。

必须接地。

接驳地线不牢固，是造成触电或误动作的原因。

固定电缆时，不要过度弯曲电缆或用卡钉固定得

过紧，会引起火灾或触电的危险。

如果使用带小脚轮的工作台，则应该固定小脚轮，

使其不能移动。

缝纫机头翻倒时，请一定要固定工作台，不可使

其随意移动。

工作台移动易发生脚等被夹住之事故，是导致人

身事故的原因。

缝纫机头翻倒或竖起时，请用双手进行操作。

单手操作时因缝纫机的重量万一滑落易导致

受伤。

使用润滑油和黄油时，务必戴好保护眼镜和保护

手套等，以防润滑油落入眼中或沾在皮肤上，这

是引起发炎的原因。

另外，润滑油或黄油不能饮用，否则会引起呕吐

和腹泻。

将油放在小孩拿不到的地方。

!

警告

注意

[2]



Safety Precautions

Danger

Install

!

After closing the power switch and unplugging the power plug from the socket, wait for at least 5 minutes

before opening the control box cover. Touching areas with high voltage can cause casualties.

No liquid is allowed to enter the sewing machine, otherwise it will cause ﬁre, electric shock and operation

failure.

Use Environment

Please don't use in the environment with strong electrical int

-erference sources such as power line interference and elec

Strong electrical interference sources may affect the correct

The ﬂuctuation of power supply voltage should be used in th

-e environment of rated voltage less than ±10%.

The large ﬂuctuation of voltage will affect the correct operati

The power supply capacity should be greater than the powe

-r consumption of the sewing machine. Insufﬁcient power su

Warning

Be Careful

If any liquid enters the sewing machine (head or control box), turn oﬀ the power supply immediately, pull

the plug out of the socket, and contact the vendor or senior technicians.

-trostatic interference.

operation of sewing machines.

-on of sewing machine.

-pply capacity will affect the correct operation of sewing mac

-hine.

The ambient temperature should be used in the range of 5-

35 degrees Celsius.

Relative humidity should be in the range of 45% - 85%, and

In case of thunderstorm, turn off the power switch and pull t

Do not connect devices other than USB memory to USB con

Low or high temperature will affect the correct operation of

sewing machine.

the equipment will not form condensation environment. Dry

or wet environment and dew will affect the correct operation

of sewing machine.

-he power plug off the socket. Lightning may affect the corre

-ct operation of sewing machine.

-nection ports. Otherwise, it may lead to failure.

Ask trained technicians to install sewing machines.

The sewing machine weighs about 35Kg. Installation must b

Please do not connect the power supply before the installati

Please unplug the plug after cutting oﬀ the power supply.

Otherwise, it will easily become the cause of the failure of th

It must be grounded.

Insuﬃcient ground connection is the cause of electric shock

When ﬁxing the cable, do not bend the cable excessively or

ﬁx it too tightly with clamps, which may cause ﬁre or electric

Please commission the purchase shop or electrical professi

-onals for electrical wiring.

-e completed by more than two people.

-on is completed. If you step on the pedal by mistake, the se

-wing machine will cause injury.

-e control box.

or misoperation.

shock.

If a worktable with casters is used, the casters should be ﬁxe

-d so that they cannot move.

When the head of the sewing machine falls down, please ma

Accidents such as foot clamping have occurred in the move

When the sewing machine head falls down or stands up, ple

One-handed operation can easily cause injury if the weight o

When lubricating oil and butter are used, it is necessary to w

-ke sure that the worktable is ﬁxed and not moved at will.

-ment of worktable, which is the cause of personal accidents.

-ase operate with both hands.

-f the sewing machine slips.

-ear protective glasses and gloves to prevent lubricating oil fr

-om falling into serious or sticking to the skin, which is the ca

-use of inﬂammation.

In addition, lubricants or butter should not be drunk, otherwis

-e vomiting and diarrhea will occur.

Keep oil out of reach of children

注

缝纫

本缝纫机仅限于接受过安全操作培训的人员使

用。

本缝纫机不能用于除缝纫外的任何其他用途。

使用缝纫机时必须戴上保护眼镜。

如果不戴保护眼镜，断针时就会有危险，机针的

折断部分可能会弹入眼睛并造成伤害。

发生下列情况时，请切断电源。

否则误踩下踏板时，缝纫机动作会导致受伤。脚

·

机针穿线时

·

更换机针或梭芯时

·

缝纫机不使用，或人离开缝纫机时

如果使用带小脚轮的工作台，则应该固定小脚轮，

使其不能移动。

为了安全起见，在使用本缝纫机之前，请安装保

护装置。如果未安装这些安全装置就使用缝纫机,

会造成人身伤害及缝纫机损坏。

缝纫过程中，不要触摸任何运动部件或将物件靠

在运动部件上，因为这会导致人员受伤或缝纫机

损坏。

缝纫机头翻倒时，请一定要固定工作台，不可使

其随意移动。

工作台移动易发生脚等被夹住之事故，是导致人

身事故的原因。

缝纫机头倒下或竖起时，请用双手进行操作。

单手操作时因缝纫机的重量万一滑落易导致

受伤。

如果缝纫机操作中发生误动作，或听到异常的噪

音或闻到异常的气味，应立即切断电源。然后请

与购买商店或受过培训的技术人员联系。

如果缝纫机出现故障，请与购买商店或受过培训

的技术人员联系。

清洁

在开始清洁作业前，请切断电源。

如果误踩下踏板时，缝纫机动作会导致人员受脚

伤。

缝纫机头翻倒时，请一定要固定工作台，不可使

其随意移动。

工作台移动易发生脚等被夹住之事故，是导致人

身事故的原因。

缝纫机头翻倒或竖起时，请用双手进行操作。

单手操作时因缝纫机的重量万一滑落易导致受

伤。

使用润滑油和黄油时，务必戴好保护眼镜和保护

手套等，以防润滑油落入眼中或沾在皮肤上，这

是引起发炎的原因。

另外，润滑油或黄油不能饮用，否则会引起呕吐

和腹泻。

将油放在小孩拿不到的地方。

保养和检查

只有经过训练的技术人员才能进行缝纫机的维

修,保养和检查。

与电气有关的维修、保养和检查请委托购买商店

或电气专业人员进行。

发生下列情况时,请关闭电源。并从电源插座上拔

下插头。

否则误踩下踏板时，缝纫机动作会导致受伤。脚

·

检查、调整和维修

·

更换旋梭，切刀等易损零部件

打开马达罩盖前，务必先关闭电源，等待一分钟

后，再执行操作。

触摸马达表面可能会导致烫伤。

在必须接上电源开关进行调整时，请务必切换到

保养模式。

务必十分小心遵守所有的安全注意事项。

缝纫机头倒下时，请一定要固定工作台，不可使

其随意移动。

工作台移动易发生脚等被夹住之事故，是导致人

身事故的原因。

缝纫机头翻倒或竖起时，请用双手进行操作。

单手操作时因缝纫机的重量万一滑落易导致

受伤。

更换零件或安装可选附件时，请务必仅使用正品

零件。

本公司将不承担由使用非正品零件而造成的任何

事故或故障责任。

取下的安全保护装置，再次安装时，请务必安装

在原位上,并检查能否正常的发挥作用。

为了防止发生事故及故障，请勿擅自改造本缝纫

机。

本公司将不承担由改造本缝纫机而造成的任何事

故或故障责任。

!

,

!

Be careful

Sewing

This sewing machine is only used by persons trained in safe

operation.

This sewing machine cannot be used for any purpose other

Protective glasses must be worn when sewing machines are

When the following happens, please cut off the power supply.

For the sake of completeness, please install protective device

than sewing.

used.

If you don't wear protective glasses, there will be danger whe

-n you break the needle. The broken part of the needle may p

-op into your eyes and cause injury.

Otherwise, when you step on the pedal, the sewing machine

will cause injury.

·When the needle goes through the thread

·When changing needle or shuttle core

·When a sewing machine is not in use or when a person leav

-es the sewing machine

If a worktable with casters is used, the casters should be ﬁxe

-d so that they cannot move.

before using this sewing machine. If these safety devices are

not installed, use sewing opportunities to cause personal injur

-y and sewing machine damage.

During the sewing process, do not touch any moving parts o

If the sewing machine operates incorrectly, or hears abnorm

If the sewing machine breaks down, please contact the shop

-r place the objects on the moving parts, because this will ca

-use injuries to people or damage to the sewing machine.

When the head of the sewing machine falls down, please ma

Accidents such as foot clamping have occurred in the move

When the sewing machine head falls down or stands up, ple

One-handed operation can easily cause injury if the weight o

-ke sure that the worktable is ﬁxed and not moved at will.

-ment of worktable, which is the cause of personal accidents.

-ase operate with both hands.

-f the sewing machine slips.

-al noise or smells abnormal odor, the power supply should b

e cut off immediately. Then contact the shop or trained techn

-icians.

or trained technicians.

Clean

Please cut off the power supply before starting the cleaning

operation.

If you step on the pedal by mistake, the sewing machine will

cause injury.

When the head of the sewing machine falls down, please ma

Accidents such as foot clamping have occurred in the move

When the sewing machine head falls down or stands up, ple

One-handed operation can easily cause injury if the weight o

-ke sure that the worktable is ﬁxed and not moved at will.

-ment of worktable, which is the cause of personal accidents.

-ase operate with both hands.

-f the sewing machine slips.

When lubricating oil and butter are used, it is necessary to w

-ear protective glasses and gloves to prevent lubricating oil fr

-om falling into serious or sticking to the skin, which is the ca

-use of inﬂammation.

In addition, lubricants or butter should not be drunk, otherwis

-e vomiting and diarrhea will occur.

Keep oil out of reach of children

Maintenance And Inspection

Only trained technicians can repair, maintain and inspect se

Maintenance, maintenance and inspection related to electric

Turn off the power supply when the following happens. Pull t

Before opening the motor cover, be sure to turn off the powe

When the power switch must be connected to adjust, be sur

When replacing parts or installing optional accessories, be s

The Company will not be liable for any accident or malfuncti

When removing the safety protection device and installing it

In order to prevent accidents and malfunctions, please do no

When the head of the sewing machine falls down, please ma

Accidents such as foot clamping have occurred in the move

-ke sure that the worktable is ﬁxed and not moved at will.

-ment of worktable, which is the cause of personal accidents.

When the sewing machine head falls down or stands up, ple

One-handed operation can easily cause injury if the weight o

-ase operate with both hands.

-f the sewing machine slips.

-wing machines.

-ity should be entrusted to purchasing shops or electrical pro

-fessionals.

-he plug from the power outlet.

Otherwise, when you step on the pedal, the sewing machine

will cause injury.

·Inspection, adjustment and maintenance

·Replacement of fragile parts such as spindle and cutter

-r supply, wait a minute, and then perform the operation.

Touching the motor surface can cause burns.

-e to switch to maintenance mode.

Be careful to observe all safety precautions

-ure to use only genuine parts.

-on caused by the use of non-authentic parts.

again, be sure to install it in situ and check whether it can wo

-rk properly.

-t alter the sewing machine without authorization.

The Company will not be liable for any accident or malfunctio

-n caused by the modiﬁcation of the sewing machine.

[2] 警告标签

缝纫机上有下列警告标签。

当使用缝纫机时，请遵守标签上的说明。如果标签脱落或模糊不清，请和购买商店联系。

CAUTION

Moving parts may cause

Injury

Operate with safety devices.

Turn off main switch before

threading changing bobbin

and needle, cleaning etc.

在穿线；更换梭芯、机针；

清洁机器时务必关闭电源。

1

小心避免因移动挑线杆造成

损伤。

2

[2] Warning Label

The following warning labels are on the sewing machine

When using the sewing machine, please follow the instructions on the label. If the label falls off or is ambigu

CAUTION

Moving parts may cause

Injury

Operate with safety devices.

Turn off main switch before

threading changing bobbin

and needle, cleaning etc.

在穿线；更换梭芯、机针；

清洁机器时务必关闭电源。

1

小心避免因移动挑线杆造成

损伤。

2

-ous, please contact the purchase shop.

CONTENTS

OperationInstruction

使用说明

-1-

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PrecautionsPriortoStartup

开机前的注意事项

PrecautionsforUse

使用注意事项

MainTechanicalSpecifications

MountingtheMachine

MountingtheThreadStand

Lubricationofmachine

OilmassAdjustmentofRotatingHook

MountingtheNeedle

MountingtheBobbin

Installationofbobbincase

ThreadingtheNeedleThread

WindinguptheBobbinThread

Liftingofpresserfoot

AdjustingtheStitchLength

Hand-touchBackstitchDevice

OperatingtheTreadle

AdjustingtheTreadle

主要技术规格

机器的安装

线架的安装

机器的加油

旋梭油量调节

机针的装法

梭芯的装法

梭芯套的装法

面线的穿法

底线的卷绕

关于压脚提升

针距的调节

手触倒缝装置的用法

踏板的操作

踏板的调整

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

3

4

5

6

7

9

10

9

10

11

13

15

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15

-2-

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AdjustingthePresserFoot

AdjustingtheTensionofStitchThread

AdjustmentoftheUpperThreadLengthafterTrimming

AdjustingtheTake-upAmountofTake-upLever

AdjustingtheTake-upSpring

AdjusttheHeightoftheNeedleBar

AdjusttheSynchronizationoftheneedleandhook

AdjusttheSynchronizationoftheNeedleandFeed

AdjustmentoftheHeightoffeeddog

Adjusttheleanoffeeddog

Replacingthefixedknifeandmovableknife

AdjustingtheThread-trimmingDevice

Maintenance

CarryingandPlacingoftheSewingMachine

压脚的调节

缝线张力的调节

剪线后面线长度的调节

挑线杆挑线量的调节

挑线弹簧的调节

针杆高度的调节

机针和旋梭同步的调节

机针和送料同步的调节

送料牙高度的调节

送料牙倾斜的调节

定刀和动刀的更换

剪线装置的调节

保养

缝纫机的搬运及放置注意事项

18

19

20

21

22

23

24

25

26

27

28

29

30

31

17

19

20

22

21

23

24

25

26

27

28

29

31

开机前的注意事项

1. 机头装箱前为了防止机件生锈,在均涂有较厚的防锈油脂,同时机头装箱后,还可能外露部分

在较长的贮藏和长途运输阶段造成油脂硬化和在机器表面积聚灰尘,所以必须将表面的油脂

和灰尘用汽油和洁净的软布擦拭干净。

2. 机器出厂时，虽经过周密的检查和试验，但在长途运输中也可能受到强烈的震动使机

件松动或歪曲，所以应该做一次周密的检查，并用手转动上轮，看机件之间有无转动困难、

碰撞现象或其它不均匀的阻力，不正常的声响，如有应作适当的调整，机器状态正常后才可

正式试车。

3. 油盘内机油液面高度没有在正常范围内绝不能开车。

4. 机器运转时，上轮转向应该是逆时针方向（从上轮外侧面看）。

5. 确认电控铭牌上所标电压及相位是否正确。

6. 生产日期见合格证。

Precautions Prior to Startup

1

1. The machine head is coated with a thick layer of rust-prevention grease before

encasement,andtheencasedmachineheadmaypossiblybesubjectedtogrease

hardeninganddustbuilduponthemachinesurfaceinprocessoflongstorageand

long-haultraffic;therefore,takecaretoremovethegreaseanddustfromthesurface

usingsoftclothandgasoline.

2. Though the machine was inspected and tested with care before factory leaving, it

mightbeaffectedbyviolentvibrationresultinginloosenessordistortionofthemachine

parts;thereforetheoperatorshallthoroughlycheckthemachine,turntheupperwheel

byhandandcheckitfordifficultyinfreerotation,slightimpact,andotherunevenresisting

forceorabnormalnoises,andmakeappropriateadjustmentifanytorestorethemachine

statebeforeformaltrialrun.

3. Never start up the machine if the oil liquid level in the oil box falls outside the normal

range.

4. The upper wheel shall rotate counterclockwise (when it is viewed from the lateral

surfaceoftheupperwheel)whenthemachineisoperating.

5. Check whether the voltage and phases indicated on the electric-control data plate

arecorrect.

6. The date of manufacture is indicated on the certiﬁcate of conformity.

使用注意事项

Precautions for Use

2

1. 当接通电源或机器运转时，请勿将手与机针接触。

2. 机器运转时,请勿将手指伸入挑线杆防护罩内。

3. 操作者用手送料时,请勿将手指伸入护针架。

4. 机头翻动及拆后盖时,一定要切断电源。

-3-

5. 操作者离开机器时,必须切断电源。

6. 机器运转时,绝不允许头或手以及任何东西靠近上轮、绕线器。

7. 只有在停机时，才能装卸防护罩或其它保护装置。

8. 不能用香蕉水等油漆稀释剂擦拭机头表面。

规格

中厚料

5000转/分

5毫米

5毫米(默认)

DB×1 9#～18#

10号白油

220伏/550瓦

缝料

最高缝速

最大针距

压脚提

升高度

机针

润滑油

电机功率

1. Never touch the needle by hand when the machine is powered on or while it is

operating.

2. Never put your ﬁnger into the protection cover of take-up lever during operation of

themachine.

3. The operator must not put his ﬁnger into the needle guard bracket when he feeds

thesewingmaterialsbyhand.

4. Operator must trim off the electricity supply before he turns over the machine head

orremovesthecover.

5. The operator must trim off the electricity supply before he gets away from the machine.

6. Prohibit the head, hands and anything to approach the upper wheel and bobbin

winderwhilethemachineisoperating.

7. Never remove or mount the protection cover or other protection devices before the

machine is stopped.

8.Never wipe up the surface of machine head using paint thinner such as acetone.

主要技术规格

Main Techanical Speciﬁcations

3

手控

膝控

润滑系统

参数

12毫米(默认)

自动

Specification

Formedium-weight

materials

5000r/min

5mm

5mm(Default)

DB×1 9#～18#

10#Whiteoil

220V/550W

Application

Max sewing

speed

Max stitch

length

Presserfoot

lift height

Needle

Lubricationoil

Motorpower

Handlifter

Kneelifter

Lubricatingsystem

Parmeter

12mm(Default)

Auto

-4-

-5-

1.油盘和机器的安装

1）如图1所示将油盘①安装在台板②底下，

并用6颗油盘固定螺钉③固定。

2）如图2所示将两只机头座垫⑤和两只机头

支座⑥分别安装在台板②4个角上，再将机头连

接钩座④安装在台板上，然后再用钉子固定在

台板上。

3）将机头连接钩插入底板销孔内，对准

机头连接钩座，把机头放到台板②四角的机头

垫上。

4）如图3所示将机头支柱⑦牢牢地插入台板

中。

5）如图4所示将底板上的吸油管⑧插入油盘

上的回油毡压板⑨中，并用油管固定夹⑩固定。

1.Installation of oil pan and machinery

①①

②

③

1) As shown in the Fig.1 on the right , ﬁx

oil pan under the machine table with 6

①②

ﬁxed screws ③.

Fig.22) As shown in the , ﬁx two head

cushions ⑤ and two head support seats ⑥

in four corner of the machine table ② resp

-ectively, then ﬁx connecting head hook

seat ④ on the machine table with 6 screws.

3) Insert the head connect hook in the pin

hole of baseboard, align head connect hook

seat ,then put head in four corners of head c

-ushion in the table . machine

4) As shown in the picture,insert head sup

-port into the machine table ﬁrmly.⑦

5) As shown in the picture,insert oil pipe of

the baseboard into oil return press plate

⑧ ⑨

of the oil pan then ﬁx it with oil pipe clamp ⑩ .

机器的安装 (图1、图2、图3、图4)

Mounting the Machine (Fig.1, Fig. 2, Fig.3 and Fig.4)

4

-6-

线架的安装(图5)

Mounting the Thread Stand (Fig.5)

1.如右图所示那样将线架部件安装到缝纫机台

板线架安装孔上。

2.旋紧线架杆下节固定螺母①固定线架。

1.As shown in right-hand ﬁgure, mount the

thread stand component onto the mounting h

-oleforthreadstandonthesewingmachinet

-able.

2.Screw down retaining nut ① for lower se

-gment of thread stand lever to ﬁx the thread

stand.

图5 Fig.5

①

5

机器的加油(图6)

Lubrication of machine(Fig. 6)

6

1.机器齿轮箱的加油

使用缝纫机时，如果油标杆②指到油标窗③

的下刻线以下时，请对机器齿轮箱进行加油。

加油步骤如下：

1）卸下加油口的橡胶塞①，使用加油壶

加入缝纫机油(10号白油)。

2）请把油加满至油标杆②指到油标窗③的

上刻线位置。请注意加油过多的话，机器翻倒

时，机油会流入机头。

3）加完油后，装上加油口的橡胶塞①。

注意:

1.为了防止缝纫机的意外启动，请关掉电源之后再进行操作。

2.新机开始一次缝纫前，请卸下加油口的橡胶塞①，使用加油壶加入缝纫机油350ml

(10号白油)。

③

②图6 Fig.6

1) Remove the rubber plug of oil ﬁller, ﬁll with oil using the oil bottle in accessory box.①

(No.10 white oil)

2) Fill oil until the oil pointer ② reaches the upper tick mark in the oil window ③.Do not ﬁll

too much oil otherwise the oil will ﬂow into head when turnover machine.

the sewing machine.

The steps of lubrication are as fellow:

1.Lubrication of gearbox

Fill gearbox if the oil pointer ② below the lower tick mark in the oil window ③ when using

-7-

3)Close rubber plug of oil ﬁller after ﬁnishing lubrication.①

Caution:

1.To prevent the unexpected startup of sewing machine, trim off the power supply

before the operation is conducted.

2.when using the new sewing machine for the ﬁrst time, open the rubber plug ① of o

-il ﬁller and ﬁll with 200ml oil.(No.10 white oil)

旋梭油量调节 (图7、图8、图9)

Oil mass Adjustment of Rotating Hook (Fig. 7 , Fig. 8 , Fig. 9)

7

1.调节方法

1）旋梭的油量是用旋梭油量调节螺钉①来

调节：拧紧(向右转动)旋梭油量调节螺钉①旋梭

油量将增多，拧松(向左转动)旋梭油量将减少，

直至获得适当的供油量为止。

1.Adjustment method

1) Adjusttheoilmassofrotatinghookusing

adjusting screw ①: Screw down (turn it to the

right) adjusting screw ① to raise the oil mass

,or unscrew (turn it to the right) the adjusting

screw to lower the oil mass.Amount repeate

-dly until the lubrication amount is correct.

2）调节油量后缝纫机在进行约2小时的缝纫

后，再次检查以确认供油量。

注意:

1.为了防止缝纫机的意外启动，请关掉

电源之后再进行操作。

2)Check the lubrication amount again after

the sewing machine has been used for appr

-oximatelytwohours.

Caution:

1.To prevent the unexpected startup

of sewing machine, trim off the pow

er supply before the operation is co

-nducted.

2.油量的确认方法

1）拆去挑线杆至机针上的面线。

2）点击触摸屏上抬压脚按键抬起压脚。

3）以缝纫机实际缝纫时的转速进行约3分钟

的空运转(适度的断续运转)。

4）将油量测试纸②插入旋梭③的下面并握

住，以缝纫机实际进行缝纫时的转速使缝纫机

运转10秒钟。(对油量测试纸②的纸质没有什么

特别的要求)

5）确认飞溅到测试纸②上的油量。

2.Conﬁrming the Oil Mass

1) Remove the thread from all points from

the thread take-up to the needle.

2) Click the presser foot button to raise the

3) Run the machine at the normal sewing sp

-eed for approximately 3 minute without sewi

-ng any material (following the same start/sto

-p pattern as when actually sewing)

4) Place the lubrication amount check sheet

②underneaththerotaryhook③andholdit

there.Then run the sewing machine at the normal sewing speed for 10 seconds.(Any type

of paper can be used as the lubrication amount check sheet ②)

5) Check the amount of oil which has spattered onto the sheet ②.

presser foot.

-8-

70mm

25mm

油量纸确认专用

Special oil mass confirmation paper

油量确认位置

Position for oil mass confirmation

图8 Fig.8

图9 Fig.9

5-10mm

底板

Bottomplate

③

②

过多

Toomuch

过少

Toolittle

供油量正常

Correct

飞溅油

Spatteredoil

Caution:

1.Prior to the above-mentioned operation, remove the knockout plate and check whe

-ther there is oil in the oil box.

2. Do not use ﬁngers to touch the hook or other running components of feeding mech

-anism when checking the amount of oil for the hook to avoid the accident.

3. Use the following procedure to check the amount of oil being supplied to the rotary

hook when replacing the rotary hook or when changing the sewing speed.

图7 Fig.7

3.油量适合标样

1）上图标样(见图9)可根据不同的缝纫工序需求进行增或减的微调整，但应注意不要增加

或减少过多。油量过少时会引起旋梭发热，油量过多时会污染缝料。

2）用油量测试纸测试3次，直至确认3次油量测试纸油迹均无变化为止。

3.Guide sample of oil mass adequacy

1) The guide sample shown in the right-hand ﬁgure(see Fig. 9) may be ﬁnely adjusted (

increased or reduced) as per diﬀerent sewing processes; however, excessive increase or

reduction shall be avoided. Too little oil mass may lead to rotating hook heating, and over

much oil mass may lead to contamination of the sewing materials.

2)Test the oil mass 3 times using special oil mass conﬁrmation paper till the oil traces in

-dicated by the special paper show no changes.

-9-

机针的装法 (图10)

Mounting the Needle (Fig.10)

8

1.转动上轮使机针上升到最高处。

2.拧松支针螺钉②，手拿机针①将机针的凹弧

部分A正对右方向B。

3.将机针朝箭头方向插入针孔的底部，直至插

不进为止。

4.拧紧支针螺钉②。

5.务必使机针的长槽C正对左方向D。

注意:

1.为了防止缝纫机的意外启动，请关掉

电源之后再进行操作。

2.机针有各种编号，请根据所用线的粗

细和缝料来选择适当的机针。

1.Turn the upper wheel to allow the needle

to reach its maximum height.

2 .Unscrew needle carrying screw ②, hold n

-eedle ① by hand, and align the indentation A

of needle to right direction B.

3.Insert the needle into the bottom of needl

-e hole in direction of arrow till it reaches the e

-nd point.

4.Screw down the needle carrying screw ②.

5.Take care to ensure that the elongated sl

-ot C on the needle is aligned to the left directi

-on D.

Caution:

1.To prevent the unexpected startup

of sewing machine, trim off the pow

-er supply before the operation is co

-nducted.

2.Needles are available in different

sizes. Please select appropriate ne

-edle as per the thickness of threads

and the sewing materials.

图10 Fig.10

①②

A

B

C

D

A

B

C

图11 Fig.11

梭芯的装法 (图11)

Mounting the Bobbin (Fig. 11)

9

1.拿住，将梭芯装入内。梭芯套梭芯套

2.将线从上的线槽A中穿过，朝C方向拉梭芯套

出。这样，线通过夹线簧从孔B处引出。

3.拉底线时，梭芯应按箭头方向顺时针转动。

1.Hold the rotating hook by hand, and ﬁt t

-he bobbin into the rotating hook.

2.Threadthethreadthroughthethreadgro

-ove A in the rotating hook, and draw out the t

-hread in direction C. In this way, the thread is

led out of hole B through the tension spring.

3.When bobbin thread is drawn, the bobbin

shall turn clockwise in direction of arrow.

-10-

梭芯套的装法 (图12)

Installation of bobbin case (Fig. 12)

10

1.转动手轮将机针升起，直至其处于针板上方。

2.用手拿住梭芯套①(装好梭芯)，将梭芯套装

入旋梭中。

注意:

1.为了防止缝纫机的意外启动，请关掉

电源之后再进行操作。

1.Turn the machine pulley to raise the need

-le until it is above the needle plate.

2.Hold the bobbin case ① (with bobbin) wit

-h one hand, then install the bobbin case into

the hook.

Caution:

1.To prevent the unexpected startup

of sewing machine, trim off the pow

-er supply before the operation is co

-nducted.

图12 Fig.12

①

面线的穿法 (图13)

Threading the Needle Thread (Fig. 13)

11

穿面线时应先转动手轮使挑线杆上升到最

高位置，然后由线架上引出线头按图示序号顺

序进行穿线。

注意:

1.为了防止缝纫机的意外启动，请关掉

电源之后再进行操作。

Thread the needle thread when needle bar

stays in its highest position, lead out the thre

-ad end from the thread stand, and conduct th

-reading as per the serial numbers indicated

in the ﬁgure.

Caution:

1.To prevent the unexpected startup

of sewing machine, trim off the pow

-er supply before the operation is co

-nducted.

-11-

底线的卷绕 (图14、图15)

Winding up the Bobbin Thread (Fig. 14, Fig. 15)

12

1.底线卷绕的方法

1）把梭芯①装到绕线轴②上。

2）把线架右侧的卷线如右图所示穿线，并

把线端向右缠绕梭芯数圈。

3）把卷绕手柄③推到A方向，然后运转缝纫

机。梭芯①向C方向转动，线卷绕到梭芯①上。

卷绕线满后卷绕手柄③自动向B方向弹开并停止

1.Bobbin thread winding-up method

1) Fit bobbin ① onto spool ②.

2) Thread the right-hand thread coiling on

thread stand as shown in right-hand ﬁgure,a

-nd reel the thread end rightwards onto the b

-obbin for several turns.

3) Push winding lever ③ over to direction

A, and run the sewing machine. Bobbin ① is

rotated in direction C, and thread is reeled o

-nto bobbin ①. Once the reel is full, winding

图15 Fig.15

⑥

⑦

⑧

⑦

D

E

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ZOJE A9200L SERIES Parts Manual

ZOJE A9200L SERIES Parts Manual

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