Kyosho 31971 ユーザーマニュアル

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

No.31971

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

OPERATING YOUR MODEL SAFELY

EXPLODED VIEW

SPARE PARTS & OPTIONAL PARTS

2 3

3

4 5

5

6 24

25

26

28 29

INDEX

R

THE FINEST RADIO CONTROL MODELS

Before commencing assembly, please read these instructions thoroughly.

SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before commencing assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take enough safety precautions prior to operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

INSTRUCTION MANUAL

1:10 SCALE RADIO CONTROLLED .12-.15 ENGIE POWER 2WD STADIUM TRUCK

GP ULTIMA ST TypeR

GAS

POWERED

GPVERSION

1

Minimum 2 channel radio with 2 servos, and battery box.

Stick-type

2ch radio.

Wheel-type

2ch radio.

Battery Box

If already included with the

radio, no battery box needs

to be pur-chased separately.

AA-size Batteries

AAAA

AAAA AAAA

Servo Receiver

Required for engine starting:

Booster Cord

Glow Fuel & Fuel Pump

HANDY

FUEL

Plug Wrench

REQUIRED FOR OPERATION (1)

Suitable servos & receiver

Engines for R/C models require glow fuel.

Be careful not to purchase gasoline or

kerosene by mistake; both cannot be

used! Also, be very careful when han--

dling glow fuel which is hi-ghly inflamma--

ble and high-explosive!

Besides glow fuel, engines also require

engine starting equipment. This compri-

ses a glow plug heater (booster cord &

batteries) and a plug wrench for remov-

ing and installing the glow plug.

No.73301

2

Because there are stick-type and

wheel-type transmitters, use which

ever fits your convenience best.

Switch the reverse (transmitter) for

the steer-ing and throttle control.

For more information on the radio,

refer to its instruction manual.

PAINT BRUSH

3

Paint and Brush

POLYCA COLOR

No.2230

Mi

cr

on

Li

ne

Tape

KYOSHO

MICRON LINE TAPE

No.1841

1842

1843

1859

1860

(1mm x 5m)

(1.5mm x 5m)

(2.5mm x 5m)

(0.4mm x 8m)

(0.7mm x 8m)

Super-flexible tape for masking and detail designing

jobs.

D-

D FLEX COLOR DECAL

No.96701 96703

Self-adhesive super-flexible sheets that

bond to polycarbonate - even when

applied to curved surfaces.

MASKING SHEET

No.1947

For safe masking jobs, use this plastic masking

sheet featuring one self-adhesive edge.

KYOSHO SPRAY COLOR

No.76301 76711

For painting the body, use Kyosho

paints for models!

WARNING: Gasoline

or kerosene cannot

be used.

CAUTION: Only use a surface radio with 2 channels and 2 servos!

CAUTION: Before

using spray colors,

always read their

explanations!

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

2

RADIO PREPARATION

Set up the radio control system as indicated below.

1

2

9

ON

OFF

6

11

12

7

1

2

3

4

5

6

7

8

9

10

11

12

Insert AA-size dry batteries. (Battery Box)

1

Extend the antenna. (Transmitter)

2

3

4

Extend the antenna. (Receiver)

5

Center the trims.

6

Switch on the transmitter.

7

Switch on the receiver.

8

Make sure the servos move according to

your transmitter inputs.

9

Switch off the receiver.

10

Switch off the transmitter.

Retract the antenna. (Transmitter)

11

12

Insert AA-size dry batteries. (Transmitter)

Connect the battery box.

START

FINISH

5

4

3

8

ON

OFF

10

Transmitter

Receiver

Switch

Servo

3

REQUIRED FOR OPERATION (2)

4

Tools required

SPECIAL TAPER REAMER

No.80311

No need to pre-drill!

Drills neat 1mm to 15mm

holes directly!

ROUND CUTTER & SANDER

No.1829

For trimming bodies!

Cutting along curved lines

never was so easy!

Sharp Hobby Knife

Hex Wrench

Phillips Screwdriver ( L. M. S. )

Cross Wrench

All Differential Grease

Needle Nose Pliers

Instant Glue Silicone Oil (for Shock)

Wire Cutters

Molybdenum Grease

Rubber Cement

Awl

CAUTION: Handle tools carefully!

TOOLS INCLUDED

Grease

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN (1)

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name, True-to-scale

Diagram, Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified by

key numbers. For purchasing spare parts,

find the key no. of the part needed in the

spare part list and refer to the left column

to look up the corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply epoxy glue.

Apply instant glue (CA glue, super glue).

Apply grease.

Apply threadlocker (screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Cut off excess.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Assemble in the specified

order.

Front Suspension

1

2mm

Apply rubber cement.

1901

No.1901

Ball bearings are optional!

(with optional part no.)

Cut off shaded portion.

4

SFH

R

L

2 B

3

A

3 B 3 B

2

C

A

3

C

2

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes.

Before using them, check the screws on the true-to-scale diagrams on the left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

3mm

E-ring

Pillow Ball

6.8mm

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

5

BEFORE YOU BEGIN (2)

Shaded Parts are not used.

30

10 10

31

No.2, No.4, No.7

No.2, No.3

6

Part bags used.

1

Chassis

3x8mm(F/H)

3mm

3x10mm(F/H)

8

3 x 8mm

F/H Screw

4

3mm

Nylon Nut

2

Rear Gearbox

139

104

59

106

105

114

145

139

145

15

3 x 10mm

TP F/H Screw

7

Tentatively tighten.

2

59

4.8mm

Ball Stud (S)

TP

S

7

No.1

3

Gear Differential

MAINTENANCE

Ball Differential Grease

EXPLODED VIEW

54

Thrust Washer

2

55

1/16

Thrust Ball

8

37

Thrust Plate

2

38

3/32

Ball Bearing

12

< >

< Ball Diff unit >

2

50

4 x 8mm

Ball Bearing

34

41

55

54

39

35

37

35

34

Part bags used. Apply grease.

38

36

34

Assemble with the aid of the above exploded view and pay

attention to the following.

Remove oil deposits from before applying a small amount of ball

differential grease to the spots marked with .

Secure parts and in place with two flat head screwdrivers

and rotate the differential case until it becomes tight. Then, tighten

screw . When running the car, the differential must be tight,

otherwise it may be damaged.

After applying Grease, place

eight differential balls bet-

ween the two thrust washers

, grouping them around

the screw .

55

54

39

Place the differential balls into

and apply ball differential grease.

38

Tighten

34

with a screwdriver

and fully tighten

39

then rewind

1/8 turn.

(Adjust it later)

Once the adjustment is done,

install (see"exploded view").

41

34

39

35

Now, hold the differential case firmly and rotate part . If part

rotates into the opposite direction to part , no further adjustment

is necessary. If part does not rotate, screw is too tight.

In this case, gradually loosen screw until part rotates.

As soon as the ball differential's smooth action becomes rough,

parts , , and may have become "gritty". If this

happens, disassemble the unit and clean these parts, apply more

grease and reassemble. If the action is still not smooth, the parts

are worn and, therefore, must be replaced. We recommend that

these parts be replaced from time to time to ensure smooth running.

35 36

36

39

36

35

37 38 54 55

40

45

34

50

37

38

37

50

35

55

39

41

36

54

39

8

55

39

54

38

41

36

34

39

34 35

, , ,

39

35

37 38 54 55

36

No.1

8

Part bags used.

4

Rear Gearbox

2

3 x 15mm

TP Screw

3 x 10mm

TP Screw

4

5 x 10mm

Ball Bearing

2

10 x 15mm

Ball Bearing

3x10mm

3x15mm

3x12mm

5

Brake

2

3 x 12mm

Screw

1

Brake Shaft

136

52

51

1

138

Brake Cam

Note the direction.

Main Gear

6

1

2 x 11mm

Shaft

1

4 x 8mm

Ball Bearing

47

50

71

3 x 8mm

Bushing

1

3mm

Nylon Nut

2

3 x 6mm

Screw

Assemble in the specified order. Apply rubber type glue.

49

51

138

1

2

3

1

2

3

134

135

42

132

71

44

43

50

47

45

46

133

142

70

143

144

51

140

141

52

51

Differential

3mm

3x6mm

Top

46

3 x 8mm

Thrust Plate

3x3mm

5mm

137

1

3 x 3mm

Set Screw

1

70

5 x 7 x 3mm

Aluminium Collar

1

49

5 x 15mm

Shaft

2.6mm

3mm

1

2

Note the direction for

and .

134 135

approx. 6mm

6mm

136

Rewind 1/2 turn from firmly tightened condition.

Tighten 3mm screws.

TP

134 135

1/2

3mm

No.3, No.4

No.4

Part bags used.

Assemble left and right sides the same way.

3x3mm

3x8mm

E2.5mm

Note the direction.

Use this hole.

7

Rear Suspension

2

3 x 6 x 2mm

Plastic Collar

10

73

2

74

1.5 x 8mm

Roll Pin

4

3 x 8mm

Screw

2

5 x 8 x 0.5mm

Shim

2

58

4.8mm

Ball Stud (L)

4

51

5 x 10mm

Ball Bearing

8

Rear Suspension

2

3 x 6 x 2mm

Plastic Collar

10

2

E2.5

E-ring

2

66

3 x 47mm

Shaft

2

69

Suspension Shaft (Black)

2

3 x 3mm

Set Screw

4

3 x 12mm

TP F/H Screw

9

Rear Suspension

3x12mm(F/H)

< Left >

< Right >

For Left

For Right

13

58

72

51

10

9

51

73

74

10

69

4

66

3

12

Insert equally.

Pay close attention here!

9

x2

Assemble as many times as specified.

ÒL3Ó marked

ÒR3Ó marked

L

E

TP

L3

R3

No.3, No.4

10

Part bags used.

10

Rear Suspension

11

Rear Gearbox

2

21

4.8mm

Ball End (Medium)

2

22

4.8mm

Ball End (Long)

2

3 x 10mm

TP Screw

3 x 10mm

TP F/H Screw

1

3 x 25mm

Cap Screw

3x25mm

3x10mm

3x10mm(F/H)

Assemble left and right sides the same way.

True-to-scale diagram.

< Right >

< Left >

(Medium) (Long)

52mm

21

57

22

(Medium)

(Long)

22

21

3x10mm(F/H)

4

Hex Wrench (2.5mm)

22

57

21

The side with the step is

a reverse screw.

For Left

For Right

Pay close attention here!

3x10mm

Tighten the screws which

were temporarily fixed the

step 2 .

Projection. Note direction.

Projection.

Note direction.

Projection.

Note direction.

Put universal shaft.

TP

2.5mm

2

No.2, No.7

11

Part bags used.

No.2, No.7

2

3 x 20mm

Cap Screw

2

3 x 12mm

TP F/H Screw

2

3 x 15mm

TP Screw

2

3mm

Nut

12

Rear Shock Stay

Note the direction.

3x20mm

3mm

3x15mm

3x12mm(F/H)

2

Assemble left and right sides the same way.

13

Rear Bumper

3 x 10mm

TP F/H Screw

2

3 x 12mm

TP F/H Screw

3x12mm(F/H)

3x10mm(F/H)

112

32

111

18

Note the direction.

2

59

65

17

1

64

16

No.2, No.3, No.4

3x12mm(F/H)

3x20mm

3mm

14

Front Suspension

7

3 x 12mm

TP F/H Screw

2

3 x 20mm

Cap Screw

2

3mm

Nut

2

59

4.8mm

Ball Stud (S)

2

65

3 x 34mm

Shaft

Use this hole.

3x12mm(F/H)

Pay close attention here!

Note the direction.

TP

S

12

Part bags used.

No.4

15

Front Suspension

58

4.8mm

Ball Stud (L)

6

3 x 7 x 1mm

Plastic Collar

30

6

3 x 7 x 2mm

Plastic Collar

31

2

3 x 3mm

Set Screw

2

E2.5

E-ring

Assemble left and right sides the same way.

No.3, No.4

16

Front Suspension

2

E2.5

E-ring

2

68

Suspension Shaft (Silver)

2

21

4.8mm

Ball End (Medium)

2

22

4.8mm

Ball End (Long)

No.2

17

Front Suspension

3x10mm(F/H)

4

3 x 10mm

TP F/H Screw

33

22

57

21

68

< Right >

< Left >

(Medium) (Long)

52mm

21

57

5722

(Medium)

(Long)

22

21

For Left

For Right

E2.5mm

The side with the step is

a reverse screw.

True-to-scale diagram.

3x10mm(F/H)

2

Pay close attention here!

E2.5mm

< Left >

< Right >

5

58

31

6

30

31

67

30

31

8

56

Hex Wrench (1.5mm)

3x3mm

Note the direction.

Front

8

ÒLÓ marked

ÒRÓ marked

Projection. Note direction.

Projection.

Note direction.

Projection.

Note direction.

L

E

TP

E

1.5mm

L

R

No.3

No.2, No.4

13

Part bags used.

No.3

Note the direction.

18

Steering

2

3 x 10mm

Set Screw

2

20

4.8mm

Ball End (Short)

5

59

4.8mm

Ball Stud (S)

4

159

2

63

5 x 31mm

Aluminium Shaft

19

Steering

20

Body Mounts

True-to-scale diagram.

1mm

approx. 24mm

59

61

60

59

25

59

23

62

24

( Short)

20

3x10mm

159

63

29

159

63

3x8mm(F/H)

3x15mm

19

14

5 x 8mm

Plastic Bushing

2

3 x 8mm

F/H Screw

3 x 15mm

Screw

S

24mm

No.3, No.4

No.5

14

Part bags used.

2

21

4.8mm

Ball End (Medium)

2

22

4.8mm

Ball End (Long)

22

Shock

Assemble left and right

sides the same way.

21

Front Suspension

(Medium)

(Long)

52mm

21

57

22

x2

22

57

21

The side with the step

is a reverse screw.

< for Front >

x2

approx. 29mm

< for Rear >

approx. 37mm

x2

Assemble as many times

as specified.

Put a little

oil.

Pay close attention here!

E2.5mm

8

3 x 6 x 1mm

Plastic Collar

80

4

3 x 7 x 1mm

Plastic Collar

81

4

95

C-ring

94

O-ring

92

O-ring (M)

8

E2.5

E-ring

4

86

5.8mm

Ball End (S)

8

4

for Front (Short)

for Rear (Long)

Fit into groove.

95

81

94

80

94

80

92

76

Put a little oil.

88

89

No.5

23

Shock

Pull down the

piston and slowly

fill in oil.

Confirm that each piston

moves up and down

smoothly.

Move the piston up and

down to get rid of air

bubbles.

Pressure Type

75

85

96

Complete the shock assembly

in the order , and .

You can assemble the shock in 2 ways.

0~1mm

Add oil one more

time up to the brim.

2

3

4

5

1

Surplus oil comes out.

for Front (Short)

for Rear (Long)

96 85 75

77

78

Must be purchased

separately!

Front 2-C

Rear 2-B

79

Projection. Note direction.

Projection.

Note direction.

Projection. Note direction.

29mm

37mm

C

O

E

S

2

, ,

96 7585

2-C

2-B

< Rear >

83

For Rear (Long)

No.5

15

Part bags used.

24

Shock

No.5

3x10mm

Note the direction.

Note the

direction.

26

Shock

4

87

Plastic Nut

4

3 x 10mm

Screw

25

Shock

8

97

5.8mm

Ball

< Front >

83

87

For Front (Short)

Assemble left and right sides the same way.

87

Must be purchased separately!

4

93

O-ring (Large)

Surplus oil comes out.

93

85

75

1

2

3

4

5

77

78

for Front (Short)

for Rear (Long)

exists in 5 widths. For making the F / R ground

clearance horizontal, choose the necessary width(s)

and amount of . When adjusting, run your car.

98

For adjusting the spring tension.

Compress the spring and install .

82

98

97

84

97

for Front (Short)

for Rear (Long)

for Front (Short)

for Rear (Long)

90

91

84

Non-Pressure Type

Put the oil.

Keep expanded.

Tighten the cap until it

slightly stops,

then loosen it for a

1/2nd lap.

Insert the shaft slowly.

Tighten the cap firmly,

and pull the shaft.

O

5

1

2

98

84

No.3

16

Part bags used.

28

Radio

1

3 x 10mm

Set Screw

2

20

4.8mm

Ball End (Short)

2

3 x 10 x 1mm

Washer

3x10mm(F/H)

3x10x1mm

Assemble left and right

sides the same way.

1mm

( Short)

20

( Short)

20

3x10mm

Steering Servo

True-to-scale diagram.Must be purchased separately!

2

3 x 10mm

TP F/H Screw

No.6

29

Engine

Remove the parts attached the engine

1

131

5 x 15mm

Pilot Screw

NOVAROSSI

O.S.

ENGINES OF NOVAROSSI, REX, TOP.

C12, C12P

12CV(S), 12CV-X(S)

CX12, CX12P

EX12, EX12P

CR12, CR12P

ER12, ER12P

CT12, CT12P

ET12, ET12P

REX

TOP

Applicable engines

131

Kit Includ.

No.3

27

Radio

4

3 x 10mm

TP Screw

1

59

4.8mm

Ball Stud (S)

Select for your servo.

In case of the following sizes, use

26

.

90¡

F

FUTABA

SANWA

KO

JR

HITEC

HF S

28

Steering Servo

59

26

27

3x10mm

Longer than 28mm.

Shorter than 10mm.

1

1 1

Use screws which are same type included in your servo.

for FUTABA

for SANWA

2.6 x 8mm

TP Screw

2.6 x 8mm

Screw

3 x 8mm

Screw

TP

NOVAROSSI, REX, TOP

OS: 12CV(S), 12CV-X(S)

TP

S

26

28mm

10mm

TP

17

Part bags used.

4

3 x 8mm

F/H Screw

3x8mm(F/H)

31

Engine

3x8mm(F/H)

Firmly tighten the 3x8mm screws

with one sheet of paper inserted

between both gears.

Assemble left and right sides the same way.

No.6

3x8mm

3x10mm

30

Engine

4

3 x 10mm

Cap Screw

5

3 x 8mm

Screw

1

7 x 11 x 0.5mm

Shim

2

51

129

5 x 10mm

Ball Bearing

Note the direction.

51

124

125

128

130

129

115

116

127

3x8mm

116

115

Engine with Recoil Starter.

Engine without

Recoil Starter.

Tentatively tighten.

No.2

Cut out the area if it touches carburettor.

32

Engine

1

3 x 12mm

Screw

1

3 x 12mm

TP Screw

3x12mm(T/P)

3x12mm

107

1

3x8mm

TP

No.7

18

Part bags used.

34

Radio

6

3 x 10mm

TP Screw

Must be purchased separately!

3x10mm(TP)

3x8mm

35

Chassis

1

3 x 10mm

TP Screw

2

3 x 8mm

Screw

3x10mm(TP)

161

109

108

161

Pass it through the slit of

109

.

Throttle Control

Servo

Switch

In case of the following sizes, use

161

.

Longer than 28mm.

Shorter than 10mm.

First, pull out the cords.

No.6

2.6x25mm

33

Engine

2

2.6 x 25mm

Screw

121

160

TP

109

161

28mm

10mm

No.7

19

Part bags used.

37

Radio

36

Radio

Keep this away from anyrotating parts.

2

48

Snap Pin

38

Radio

Connect as per radio

instruction manual.

Must be purchased separately!

48

110

48

Antenna Pipe

Battery Cord

Antenna Pipe

162

151

167

Receiver

Battery

Cut off excess.

No.7

No.6

20

Part bags used.

39

Fuel Tank

3x10mm

2

3 x 10mm

TP Screw

Muffler

40

3x8mm

3mm

4x4mm

1

4 x 4mm

Set Screw

1

3 x 8mm

F/H Screw

3mm

Nylon Nut

1

3mm

Washer

120 122

154

153

156

164

154

155

approx. 10mm

approx. 13mm

Bend.

154

2mm

Align the edge of

to the end of .

154

No.7

3x3mm

2x8mm

41

Radio

154

2

Stopper

1

153

Spring

2

3 x 3mm

Set Screw

2 x 8mm

TP Screw

1

3x3mm

Up

Note the

direction.

3mm

120

122

163

Cut off excess. Cut off shaded portion. Drill holes with the specified diameter.

2mm

True-to-scale diagram.

164

(150mm)

Silicone Tube

146

113

(120mm)

Silicone Tube

In case of engine without Recoil Starter.In case of engine with Recoil Starter.

(L=45mm)

(L=105mm)

14mm

22mm13mm

1

TP

10mm

13mm

154

TP

2mm

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