Kyosho 31971 ユーザーマニュアル

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SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No.31971
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4 5
5
6 24
25
26
28 29
INDEX
R
THE FINEST RADIO CONTROL MODELS
Before commencing assembly, please read these instructions thoroughly.
© 2000 KYOSHO
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take enough safety precautions prior to operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
INSTRUCTION MANUAL
1:10 SCALE RADIO CONTROLLED .12-.15 ENGIE POWER 2WD STADIUM TRUCK
GP ULTIMA ST TypeR
GAS
POWERED
GPVERSION
1
Minimum 2 channel radio with 2 servos, and battery box.
Stick-type
2ch radio.
Wheel-type
2ch radio.
Battery Box
If already included with the
radio, no battery box needs
to be pur-chased separately.
AA-size Batteries
AAAA
AAAA AAAA
Servo Receiver
Required for engine starting:
Booster Cord
Glow Fuel & Fuel Pump
HANDY
FUEL
Plug Wrench
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
Engines for R/C models require glow fuel.
Be careful not to purchase gasoline or
kerosene by mistake; both cannot be
used! Also, be very careful when han--
dling glow fuel which is hi-ghly inflamma--
ble and high-explosive!
Besides glow fuel, engines also require
engine starting equipment. This compri-
ses a glow plug heater (booster cord &
batteries) and a plug wrench for remov-
ing and installing the glow plug.
No.73301
2
Because there are stick-type and
wheel-type transmitters, use which
ever fits your convenience best.
Switch the reverse (transmitter) for
the steer-ing and throttle control.
For more information on the radio,
refer to its instruction manual.
PAINT BRUSH
3
Paint and Brush
POLYCA COLOR
No.2230
Mi
cr
on
Li
ne
Tape
KYOSHO
MICRON LINE TAPE
No.1841
1842
1843
1859
1860
(1mm x 5m)
(1.5mm x 5m)
(2.5mm x 5m)
(0.4mm x 8m)
(0.7mm x 8m)
Super-flexible tape for masking and detail designing
jobs.
D-
D FLEX COLOR DECAL
No.96701 96703
Self-adhesive super-flexible sheets that
bond to polycarbonate - even when
applied to curved surfaces.
MASKING SHEET
No.1947
For safe masking jobs, use this plastic masking
sheet featuring one self-adhesive edge.
KYOSHO SPRAY COLOR
No.76301 76711
For painting the body, use Kyosho
paints for models!
WARNING: Gasoline
or kerosene cannot
be used.
CAUTION: Only use a surface radio with 2 channels and 2 servos!
CAUTION: Before
using spray colors,
always read their
explanations!
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
2
RADIO PREPARATION
Set up the radio control system as indicated below.
1
2
9
ON
OFF
6
11
12
7
1
2
3
4
5
6
7
8
9
10
11
12
Insert AA-size dry batteries. (Battery Box)
1
Extend the antenna. (Transmitter)
2
3
4
Extend the antenna. (Receiver)
5
Center the trims.
6
Switch on the transmitter.
7
Switch on the receiver.
8
Make sure the servos move according to
your transmitter inputs.
9
Switch off the receiver.
10
Switch off the transmitter.
Retract the antenna. (Transmitter)
11
12
Insert AA-size dry batteries. (Transmitter)
Connect the battery box.
START
FINISH
5
4
3
8
ON
OFF
10
Transmitter
Receiver
Switch
Servo
3
REQUIRED FOR OPERATION (2)
4
Tools required
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
Sharp Hobby Knife
Hex Wrench
Phillips Screwdriver ( L. M. S. )
Cross Wrench
All Differential Grease
Needle Nose Pliers
Instant Glue Silicone Oil (for Shock)
Wire Cutters
Molybdenum Grease
Rubber Cement
Awl
CAUTION: Handle tools carefully!
TOOLS INCLUDED
Grease
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN (1)
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply epoxy glue.
Apply instant glue (CA glue, super glue).
Apply grease.
Apply threadlocker (screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Cut off excess.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Assemble in the specified
order.
Front Suspension
1
2mm
Apply rubber cement.
1901
No.1901
Ball bearings are optional!
(with optional part no.)
Cut off shaded portion.
4
SFH
R
L
2 B
2 B
3
A
3 B 3 B
2
C
A
3
C
2
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes.
Before using them, check the screws on the true-to-scale diagrams on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
3mm
E-ring
Pillow Ball
6.8mm
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
5
BEFORE YOU BEGIN (2)
Shaded Parts are not used.
30
10 10
31
No.2, No.4, No.7
No.2, No.3
6
Part bags used.
1
Chassis
3x8mm(F/H)
3x8mm(F/H)
3x8mm(F/H)
3mm
3mm
3x10mm(F/H)
3x10mm(F/H)
3x10mm(F/H)
8
3 x 8mm
F/H Screw
4
3mm
Nylon Nut
2
Rear Gearbox
139
104
59
59
106
105
114
145
139
145
15
3 x 10mm
TP F/H Screw
7
Tentatively tighten.
2
59
4.8mm
Ball Stud (S)
TP
S
7
No.1
3
Gear Differential
MAINTENANCE
Ball Differential Grease
EXPLODED VIEW
54
Thrust Washer
2
55
1/16
Thrust Ball
8
37
Thrust Plate
2
38
3/32
Ball Bearing
12
< >
< Ball Diff unit >
2
50
4 x 8mm
Ball Bearing
34
41
55
54
54
39
35
37
37
35
34
Part bags used. Apply grease.
38
36
34
Assemble with the aid of the above exploded view and pay
attention to the following.
Remove oil deposits from before applying a small amount of ball
differential grease to the spots marked with .
Secure parts and in place with two flat head screwdrivers
and rotate the differential case until it becomes tight. Then, tighten
screw . When running the car, the differential must be tight,
otherwise it may be damaged.
After applying Grease, place
eight differential balls bet-
ween the two thrust washers
, grouping them around
the screw .
55
54
39
Place the differential balls into
and apply ball differential grease.
38
Tighten
34
with a screwdriver
and fully tighten
39
then rewind
1/8 turn.
(Adjust it later)
Once the adjustment is done,
install (see"exploded view").
41
34
39
35
Now, hold the differential case firmly and rotate part . If part
rotates into the opposite direction to part , no further adjustment
is necessary. If part does not rotate, screw is too tight.
In this case, gradually loosen screw until part rotates.
As soon as the ball differential's smooth action becomes rough,
parts , , and may have become "gritty". If this
happens, disassemble the unit and clean these parts, apply more
grease and reassemble. If the action is still not smooth, the parts
are worn and, therefore, must be replaced. We recommend that
these parts be replaced from time to time to ensure smooth running.
35 36
36
39
39
36
35
37 38 54 55
40
45
34
50
37
38
37
50
35
55
39
41
36
54
39
8
55
39
54
38
41
36
34
39
34 35
, , ,
39
35
37 38 54 55
36
No.1
No.1
No.1
8
Part bags used.
4
Rear Gearbox
2
2
3 x 15mm
TP Screw
3 x 10mm
TP Screw
4
5 x 10mm
Ball Bearing
2
10 x 15mm
Ball Bearing
3x10mm
3x15mm
3x12mm
5
Brake
2
3 x 12mm
Screw
1
Brake Shaft
136
52
51
1
138
Brake Cam
Note the direction.
Main Gear
6
1
2 x 11mm
Shaft
1
4 x 8mm
Ball Bearing
47
50
71
3 x 8mm
Bushing
1
3mm
Nylon Nut
2
3 x 6mm
Screw
Assemble in the specified order. Apply rubber type glue.
49
51
51
138
1
2
3
1
2
3
134
134
135
135
42
132
71
44
43
50
47
45
46
133
142
70
143
144
51
140
141
52
52
51
Differential
3mm
3x6mm
Top
46
3 x 8mm
Thrust Plate
3x3mm
5mm
137
1
3 x 3mm
Set Screw
1
70
5 x 7 x 3mm
Aluminium Collar
1
49
5 x 15mm
Shaft
2.6mm
3mm
1
2
Note the direction for
and .
134 135
approx. 6mm
6mm
136
Rewind 1/2 turn from firmly tightened condition.
Tighten 3mm screws.
TP
TP
134 135
1/2
3mm
No.3, No.4
No.4
Part bags used.
Assemble left and right sides the same way.
3x3mm
3x8mm
E2.5mm
Note the direction.
Use this hole.
7
Rear Suspension
2
3 x 6 x 2mm
Plastic Collar
10
73
2
74
1.5 x 8mm
Roll Pin
4
3 x 8mm
Screw
2
5 x 8 x 0.5mm
Shim
2
58
4.8mm
Ball Stud (L)
4
51
5 x 10mm
Ball Bearing
8
Rear Suspension
2
3 x 6 x 2mm
Plastic Collar
10
2
E2.5
E-ring
2
66
3 x 47mm
Shaft
2
69
Suspension Shaft (Black)
2
3 x 3mm
Set Screw
4
3 x 12mm
TP F/H Screw
9
Rear Suspension
3x12mm(F/H)
< Left >
< Right >
For Left
For Right
13
58
72
51
10
9
51
73
74
74
10
69
4
66
3
12
Insert equally.
Pay close attention here!
9
x2
x2
Assemble as many times as specified.
ÒL3Ó marked
ÒR3Ó marked
L
E
TP
L3
R3
No.3, No.4
10
Part bags used.
10
Rear Suspension
11
Rear Gearbox
2
21
4.8mm
Ball End (Medium)
2
22
4.8mm
Ball End (Long)
2
3 x 10mm
TP Screw
3 x 10mm
TP F/H Screw
1
3 x 25mm
Cap Screw
3x25mm
3x10mm
3x10mm(F/H)
Assemble left and right sides the same way.
True-to-scale diagram.
< Right >
< Left >
(Medium) (Long)
52mm
21
57
57
22
(Medium)
(Long)
22
21
3x10mm(F/H)
4
Hex Wrench (2.5mm)
22
57
21
The side with the step is
a reverse screw.
For Left
For Right
Pay close attention here!
3x10mm
Tighten the screws which
were temporarily fixed the
step 2 .
Projection. Note direction.
Projection.
Note direction.
Projection.
Note direction.
Put universal shaft.
TP
TP
2.5mm
2
No.2, No.7
11
Part bags used.
No.2, No.7
2
3 x 20mm
Cap Screw
2
3 x 12mm
TP F/H Screw
2
3 x 15mm
TP Screw
2
3mm
Nut
12
Rear Shock Stay
Note the direction.
3x20mm
3mm
3x15mm
3x12mm(F/H)
2
Assemble left and right sides the same way.
13
Rear Bumper
3 x 10mm
TP F/H Screw
2
3 x 12mm
TP F/H Screw
3x12mm(F/H)
3x12mm(F/H)
3x10mm(F/H)
112
112
32
111
18
Note the direction.
2
59
65
65
17
1
64
16
No.2, No.3, No.4
3x12mm(F/H)
3x20mm
3mm
14
Front Suspension
7
3 x 12mm
TP F/H Screw
2
3 x 20mm
Cap Screw
2
3mm
Nut
2
59
4.8mm
Ball Stud (S)
2
65
3 x 34mm
Shaft
Use this hole.
Use this hole.
3x12mm(F/H)
3x12mm(F/H)
Pay close attention here!
Note the direction.
TP
TP
TP
TP
TP
S
12
Part bags used.
No.4
15
Front Suspension
58
4.8mm
Ball Stud (L)
6
3 x 7 x 1mm
Plastic Collar
30
6
3 x 7 x 2mm
Plastic Collar
31
2
3 x 3mm
Set Screw
2
E2.5
E-ring
Assemble left and right sides the same way.
No.3, No.4
16
Front Suspension
2
E2.5
E-ring
2
68
Suspension Shaft (Silver)
2
21
4.8mm
Ball End (Medium)
2
22
4.8mm
Ball End (Long)
No.2
17
Front Suspension
3x10mm(F/H)
3x10mm(F/H)
4
3 x 10mm
TP F/H Screw
33
22
57
21
68
< Right >
< Left >
(Medium) (Long)
52mm
21
57
5722
(Medium)
(Long)
22
21
For Left
For Right
E2.5mm
The side with the step is
a reverse screw.
True-to-scale diagram.
3x10mm(F/H)
3x10mm(F/H)
2
Pay close attention here!
E2.5mm
< Left >
< Right >
5
58
31
6
30
30
31
67
30
31
8
56
Hex Wrench (1.5mm)
3x3mm
Note the direction.
Front
8
ÒLÓ marked
ÒRÓ marked
Projection. Note direction.
Projection.
Note direction.
Projection.
Note direction.
L
E
TP
E
1.5mm
L
R
No.3
No.2, No.4
13
Part bags used.
No.3
Note the direction.
18
Steering
2
3 x 10mm
Set Screw
2
20
4.8mm
Ball End (Short)
5
59
4.8mm
Ball Stud (S)
4
159
2
63
5 x 31mm
Aluminium Shaft
19
Steering
20
Body Mounts
True-to-scale diagram.
1mm
approx. 24mm
59
61
60
59
25
59
59
23
62
24
( Short)
20
3x10mm
159
159
63
29
159
159
63
3x8mm(F/H)
3x15mm
19
14
5 x 8mm
Plastic Bushing
2
2
3 x 8mm
F/H Screw
3 x 15mm
Screw
S
24mm
No.3, No.4
No.5
14
Part bags used.
2
21
4.8mm
Ball End (Medium)
2
22
4.8mm
Ball End (Long)
22
Shock
Assemble left and right
sides the same way.
21
Front Suspension
(Medium)
(Long)
52mm
21
57
22
x2
22
57
21
The side with the step
is a reverse screw.
< for Front >
x2
x2
approx. 29mm
< for Rear >
approx. 37mm
x2
Assemble as many times
as specified.
Put a little
oil.
Pay close attention here!
E2.5mm
E2.5mm
8
3 x 6 x 1mm
Plastic Collar
80
4
3 x 7 x 1mm
Plastic Collar
81
4
95
C-ring
94
O-ring
92
O-ring (M)
8
E2.5
E-ring
4
86
5.8mm
Ball End (S)
8
4
for Front (Short)
for Rear (Long)
Fit into groove.
95
95
81
94
80
94
80
92
76
Put a little oil.
88
89
No.5
23
Shock
Pull down the
piston and slowly
fill in oil.
Confirm that each piston
moves up and down
smoothly.
Move the piston up and
down to get rid of air
bubbles.
Pressure Type
75
85
96
Complete the shock assembly
in the order , and .
You can assemble the shock in 2 ways.
0~1mm
Add oil one more
time up to the brim.
2
3
4
5
1
Surplus oil comes out.
for Front (Short)
for Front (Short)
for Rear (Long)
for Rear (Long)
96 85 75
77
78
Must be purchased
separately!
Front 2-C
Rear 2-B
79
79
Projection. Note direction.
Projection.
Note direction.
Projection. Note direction.
29mm
37mm
C
O
O
E
S
2
, ,
96 7585
2-C
2-B
< Rear >
83
For Rear (Long)
For Rear (Long)
No.5
No.5
15
Part bags used.
24
Shock
No.5
3x10mm
3x10mm
Note the direction.
Note the
direction.
26
Shock
4
87
Plastic Nut
4
3 x 10mm
Screw
25
Shock
8
97
5.8mm
Ball
< Front >
83
87
For Front (Short)
Assemble left and right sides the same way.
87
Must be purchased separately!
4
93
O-ring (Large)
Surplus oil comes out.
93
85
75
1
2
3
4
5
77
78
for Front (Short)
for Rear (Long)
exists in 5 widths. For making the F / R ground
clearance horizontal, choose the necessary width(s)
and amount of . When adjusting, run your car.
98
98
For adjusting the spring tension.
Compress the spring and install .
82
98
97
84
97
for Front (Short)
for Rear (Long)
for Front (Short)
for Rear (Long)
90
91
84
Non-Pressure Type
Put the oil.
Keep expanded.
Tighten the cap until it
slightly stops,
then loosen it for a
1/2nd lap.
Insert the shaft slowly.
Tighten the cap firmly,
and pull the shaft.
O
5
1
2
98
84
No.3
16
Part bags used.
28
Radio
1
3 x 10mm
Set Screw
2
20
4.8mm
Ball End (Short)
2
3 x 10 x 1mm
Washer
3x10mm(F/H)
3x10x1mm
Assemble left and right
sides the same way.
1mm
( Short)
20
( Short)
20
3x10mm
Steering Servo
True-to-scale diagram.Must be purchased separately!
2
3 x 10mm
TP F/H Screw
No.6
29
Engine
Remove the parts attached the engine
1
131
5 x 15mm
Pilot Screw
NOVAROSSI
O.S.
ENGINES OF NOVAROSSI, REX, TOP.
C12, C12P
12CV(S), 12CV-X(S)
CX12, CX12P
EX12, EX12P
CR12, CR12P
ER12, ER12P
CT12, CT12P
ET12, ET12P
REX
TOP
Applicable engines
131
Kit Includ.
No.3
27
Radio
4
3 x 10mm
TP Screw
1
59
4.8mm
Ball Stud (S)
Select for your servo.
In case of the following sizes, use
26
.
90¡
F
FUTABA
SANWA
KO
JR
HITEC
HF S
28
28
28
Steering Servo
59
26
27
3x10mm
Longer than 28mm.
Shorter than 10mm.
1
1 1
Use screws which are same type included in your servo.
for FUTABA
for SANWA
2.6 x 8mm
TP Screw
2.6 x 8mm
Screw
3 x 8mm
Screw
TP
NOVAROSSI, REX, TOP
OS: 12CV(S), 12CV-X(S)
TP
S
26
28mm
10mm
TP
17
Part bags used.
4
3 x 8mm
F/H Screw
3x8mm(F/H)
31
Engine
3x8mm(F/H)
Firmly tighten the 3x8mm screws
with one sheet of paper inserted
between both gears.
Assemble left and right sides the same way.
No.6
3x8mm
3x8mm
3x10mm
30
Engine
4
3 x 10mm
Cap Screw
5
3 x 8mm
Screw
1
7 x 11 x 0.5mm
Shim
2
51
129
5 x 10mm
Ball Bearing
Note the direction.
51
51
124
125
128
130
129
115
116
127
3x8mm
116
115
Engine with Recoil Starter.
Engine without
Recoil Starter.
Tentatively tighten.
No.2
Cut out the area if it touches carburettor.
32
Engine
1
3 x 12mm
Screw
1
3 x 12mm
TP Screw
3x12mm(T/P)
3x12mm
107
107
1
3x8mm
TP
No.7
18
Part bags used.
34
Radio
6
3 x 10mm
TP Screw
Must be purchased separately!
3x10mm(TP)
3x8mm
35
Chassis
1
3 x 10mm
TP Screw
2
3 x 8mm
Screw
3x10mm(TP)
3x10mm(TP)
3x10mm(TP)
3x10mm(TP)
161
109
108
161
Pass it through the slit of
109
.
Throttle Control
Servo
Switch
In case of the following sizes, use
161
.
Longer than 28mm.
Shorter than 10mm.
First, pull out the cords.
No.6
2.6x25mm
33
Engine
2
2.6 x 25mm
Screw
121
160
TP
TP
109
161
28mm
10mm
No.7
19
Part bags used.
37
Radio
36
Radio
Keep this away from anyrotating parts.
2
48
Snap Pin
38
Radio
Connect as per radio
instruction manual.
Must be purchased separately!
48
110
48
Antenna Pipe
Battery Cord
Antenna Pipe
162
151
167
167
Receiver
Battery
Cut off excess.
No.7
No.6
20
Part bags used.
39
Fuel Tank
3x10mm
2
3 x 10mm
TP Screw
Muffler
40
3x8mm
3mm
4x4mm
1
4 x 4mm
Set Screw
1
3 x 8mm
F/H Screw
3mm
Nylon Nut
1
3mm
Washer
120 122
154
153
156
164
154
155
approx. 10mm
approx. 13mm
Bend.
Bend.
154
2mm
Align the edge of
to the end of .
154
154
No.7
3x3mm
2x8mm
41
Radio
154
2
Stopper
1
153
Spring
2
3 x 3mm
Set Screw
2 x 8mm
TP Screw
1
3x3mm
Up
Note the
direction.
3mm
120
122
163
Cut off excess. Cut off shaded portion. Drill holes with the specified diameter.
2mm
True-to-scale diagram.
164
(150mm)
Silicone Tube
146
146
113
113
(120mm)
Silicone Tube
In case of engine without Recoil Starter.In case of engine with Recoil Starter.
(L=45mm)
(L=105mm)
14mm
22mm13mm
1
TP
10mm
13mm
154
TP
2mm
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Kyosho 31971 ユーザーマニュアル

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