THE FINEST RADIO CONTROL MODELS
R
*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No. 31581
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
5 6
7 30
31
32 33
34 37
INDEX
INSTRUCTION MANUAL
UNDER SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2003 KYOSHO CORPORATION
Before beginning assembly, please read these instructions thoroughly!
RADIO CONTROLLED .12-.15 ENGINE POWERED TOURING CAR SERIES CHASSIS KIT
1:10 SCALE
R
THE FINEST RADIO CONTROL MODELS
No.31581B
Before beginning assembly, please read these instructions thoroughly!
No.1, No.5, No.6
4
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
188
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
99
57
57
188
81
101
80
189
82
82
13
69
69
74
100
4x8mm
3x15mm
4mm
17
Rear Suspension
2
4 x 8mm
Set Screw
2
3 x 15mm
Cap Screw
4
96
6.8mm
Flange Ball
2
97
4 x 20mm
Adjustable Rod
4
98
6.8mm
Ball End
96
97
98
98
96
x2
Insert from wider side.
5.5mm
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
Marked ÒRÓ
Marked ÒLÓ
Use the holes
on the bottom.
The side with the step
is a reverse screw.
69
82
82
1.8mm
5mm
< >
< >
5mm
2.5mm
L
R
2
Wheel Shaft (Rear) (Silver)
2
189
6x8x2mm
Aluminium Collar
61920307-1 PRINTED IN JAPAN
© 2003 KYOSHO CORPORATION
243-0034 153
046-229-4115
( ) 10 00 18 00
*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No.1, No.6
18
Rear Suspension
Use the uppermost holes.
2
3 x 15mm
Cap Screw
2
3 x 10mm
F/H Screw
2
187
Swing Shaft (Rear)
2
102
3 x 59mm
Shaft
187
94
94
102
102
3x10mm
3x10mm
3x15mm
For Left
For Right
Marked ÒHÓ
Marked ÒHÓ
H
H
41
Wheels
< >Front
SPARE PARTS
< >
Rear
4mm
4mm
Remove when adjust.
< >
< >
175
174
30mm
26mm
191
190
30mm
26mm
1300
1300
1300
1300
1300
1300
622221
622222
622223
622224
622225
622226
GRP 1/10 F30
GRP 1/10 Touring Sponge Tire F30û (Wheel)
600
VS033
Swing Shaft (Wide tyres)
700
VZ081
Wheel Shaft (Wide tyres)
GRP 1/10 F32
GRP 1/10 Touring Sponge Tire F32û (Wheel)
GRP 1/10 F35
GRP 1/10 Touring Sponge Tire F35û (Wheel)
GRP 1/10 F37
GRP 1/10 Touring Sponge Tire F37û (Wheel)
GRP 1/10 F40
GRP 1/10 Touring Sponge Tire F40û (Wheel)
GRP 1/10 F42
GRP 1/10 Touring Sponge Tire F42û (Wheel)
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
No. Part Names
No.
Quantity
200
187
x 2
190
x 2
188 189
x 2
1300
1300
1300
1300
1300
1300
1300
1300
622227
622231
622232
622233
622234
622235
622236
622237
GRP 1/10 F45
GRP 1/10 Touring Sponge Tire F45û (Wheel)
GRP 1/10 W R30
GRP 1/10 Touring W Sponge Tire R30û (Wheel)
GRP 1/10 W R32
GRP 1/10 Touring W Sponge Tire R32û (Wheel)
GRP 1/10 W R35
GRP 1/10 Touring W Sponge Tire R35û (Wheel)
GRP 1/10 W R37
GRP 1/10 Touring W Sponge Tire R37û (Wheel)
GRP 1/10 W R40
GRP 1/10 Touring W Sponge Tire R40û (Wheel)
GRP 1/10 W R42
GRP 1/10 Touring W Sponge Tire R42û (Wheel)
GRP 1/10 W R45
GRP 1/10 Touring W Sponge Tire R45û (Wheel)
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
Pre-Trued & Glued
No. Part Names
No.
Quantity
200
191
x 2
FOR JAPANESE MARKET ONLY.
1
2ch radio control set with 2 servos.
Stick-type
2ch radio set.
Wheel-type
2ch radio set.
Ni-Cd Battery
AA-size Batteries (For Transmitter)
AAAA
AAAA
Servo Receiver
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
This kit requires a 2 channel radio con-
trol set with 2 servos.
Because there are stick-type and wheel-
type transmitters, use which ever fits
your convenience best.
In case of using reverse switch, refer to
instruction manual included in the radio
set.
3
Required for engine starting:
Engine for .12
class cars
Muffler
Plug
Air Filter Tape
No.96422
No.80312
Locking Jig & Wrench
No.39771
Multi Starter Box
Glow Fuel Fuel Pump
Plug Wrench Starter Battery
4
Paint
5
Other equipment required.
Body
*KYOSHO Touring Car Body.
(200mm width)
For painting the body, use Kyosho paints
for models!
KYOSHO SPRAY COLOR
No.76501 76711
No.2230
POLYCA COLOR
Joining Pipe
No.39011 R
No. 39011 Super Tuned Silencer Set (Side)
No.VSW008 5.2 &
No. VSW008 ø5.2 Muffler & Manifold Set (Rear)
No.607004
RC
Quick Fill Fuel Bottle
Tornad fuel
Glow En
gine
Fue
l
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
Only use No.71162 6V600mAh RX Ni-Cd Battery.
(Do not use other batteries.)
2
Muffler and Manifold
2
Engine & Muffler
This kit requires a .12 class engine.
*Only SG Shaft (Pilot Shaft) with Slide
Carburettor engine without pull starter
is available.
Plug Heater
No.695141
No.695142
DC
Spark Booster
DC Quick Charger
6
Tools required
REQUIRED FOR OPERATION (2)
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
3
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench
Phillips Screwdriver (L.M.S)
Needle Nose Pliers
Pliers
Box Wrench
RADIO PREPARATION
Cross Wrench (S)
Grease
Wire Cutters
Grease
Awl
Set up the radio control system as indicated below.
1
2
3
5
6
7
8
9
10
11
4
1
START
FINISH
2
3
4
5
6
7
8
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the charged Ni-Cd battery to
the receiver.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
Screw Cement Rubber Cement
KYOSHO
KYOSHO Special Glue
No.96154
Instant Glue
Special Glue
Clutch Spring Adjust Tool
No.TSW5
KNIFE EDGE REAMER
No.695101
50
100
mm
No.80951B
Flywheel Wrench
No.80951B
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue
(CA glue, super glue).
Apply grease.
Apply threadlocker
(screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
4
5
No.3
No.5
No.4
Shaded Parts are not used.
77
74
75
72 73
74
78 78
76
77
76
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)
18
14
15
49
51
48
47
52
50 50
18
6162
63
66
65
64
69 69
70
68
71
67
6
No.6
No.7
Shaded Parts are not used.
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)
121
121
120120
99
98
98
101 100
118
118
116
117
91
93
95
92
959494
126
124
130
132
132
128
118
127
125
131 131
129
129
123 123
110
110
103
105
104
109
106
108
107
No.2, No.9
7
Part bags used.
1
Gear Differential
x1
Assemble as many times as specified.
x1
x1
For Front
For Rear
Pour Silicon Oil (Hard) for front
included in the bag No.2.
Pour half of Silicon Oil (Hard) and half of
Silicon Oil (Soft) for rear included in the bag No.9.
Silicone Oil (Hard)
Silicone Oil (Hard) Silicone Oil (Soft)
8
4
Differential Joint
11
O-ring P5
4
13
2 x 11mm
Pin
12
4
4 x 27mm
Shaft
4
10
5 x 12mm
Shim
8
9 4 x 10mm
Shim
8
1
11
10
13
6
6
6
7
12
9
9
9
6
9
2
3
11
10
13
7
5
8
2.6x12mm
2.6x12mm
2.6 x 12mm
TP F/H Screw
4
11
8
10
1
13
8
184
184
176
No.2 No.9
O P5
TP
No.1, No.3, No.7
8
2
2 Speed Changer
2
21
2.6x10mm
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 1.5 rounds, then
please set up according to the track condition.
21
1
4 x 4mm
Set Screw
2.6 x 10mm
Cap Screw
2
22
2 Speed Spring
2
21
2.6 x 3 x 5.5mm
Collar
2
20
5mm
Roller
20
20
185
19
19
24
23
27
18
14
30
124
31
15
26
28
29
25
29
22
21
22
21
2.6x10mm
4x4mm
2.6x10mm
3x6mm
3x6mm
3x30mm
Firmly tighten the set screws onto
the flat spots.
If you do not want to install a
Roll Bar, use these parts instead.
1
1
2
3
1
Part bags used. Apply threadlocker
(screw cement).
Apply grease.
Assemble in the specified order.
3
3 x 6mm
F/H Screw
1
27
2 x 8mm
Pin
1
31
5 x 10mm
Ball Bearing
2
29
5 x 8mm
Ball Bearing
1
30
8 x 14mm
Ball Bearing
2
3 x 30mm
F/H Screw
2
2
2.6mm
1.5
21
2
No.3
No.1, No.3
No.1
9
Part bags used. Apply rubber type glue.
Note the direction.
Top
1
Brake Piston
33
4
Center Gearbox
5
Center Gearbox
3
Brake
38
2
12mm
Disk Plate Bolt
1
Brake Shaft
32
6.5mm
36
36
38
37
35
35
33
32
39
17
16
13
34
13
4
3 x 10mm
TP F/H Screw
3x10mm
3x10mm
2.6x4mm
2.6x4mm
3x3mm
18mm
2.6mm
2.6mm
2
13
2 x 11mm
Pin
1
3 x 3mm
Set Screw
2
2.6mm
Washer
Apply threadlocker (screw cement).
2
2.6 x 4mm
Screw
TP
No.4
No.1, No.4, No.9
10
Part bags used.
6
Steering
7
Steering
41
3 x 6mm
Metal Bushing
2
2
40
Steering Pin
1
45
Servo Saver Spring
44
1
Servo Saver Nut
55
3 x 7 x 3mm
Collar
2
2
3mm
Nylon Nut
2
57
4.8mm
Ball Stud
1
56
5.8mm
Flange Ball
1
3 x 8mm
F/H Screw
2
3 x 15mm
Set Screw
2
54
5.8mm
Ball End
4
112
4.8mm
Ball End (Medium)
1
53
3 x 30mm
Rod
112
54
112
54
53
x2 x1
3x15mm
14mm
0mm
Apply threadlocker (screw cement).
True-to-scale diagram.
Ensure smooth, non-binding movement when assembling.
40
41
42
49
43
40
41
47
48
45
57
56
55
55
57
44
3x8mm
24.5mm
3mm
3mm
Top
Front
Front
x2
Assemble as many times as specified.
Pay close attention here!
Note the direction.
11
Part bags used.
No.1, No.4
8
Steering
3mm
3x25mm
3x10mm
Temporarily tighten.
BRG002
BRG002
50
50
50
50
46
46
51
3x10mm(F/H)
3x10mm(TP F/H)
Note the direction.
1
3 x 25mm
Set Screw
1
3 x 10mm
Screw
3mm
Nut
1
4
50
5 x 8 x 2.5mm
Plastic Bushing
2
3 x 10mm
F/H Screw
1
3 x 10mm
TP F/H Screw
Apply threadlocker (screw cement).
Ball bearings are optional ! (with optional part no.)
BRG002
18mm
TP
: No.BRG002
No.1, No.5, No.7
12
Part bags used.
10
Front Gearbox
2
3 x 20mm
Cap Screw
1
3 x 6mm
Cap Screw
2
3 x 10mm
TP F/H Screw
1
3 x 10mm
TP Screw
2
3 x 12mm
Cap Screw
2
4 x 8mm
Set Screw
125
63
62
103
3x6mm
3x12mm
3x20mm
3x20mm
3x10mm(TP)
3x10mm(TP F/H)
4x8mm
No.5
59
59
60
192
61
13
31
29
58
4
9
Front Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
12 x 15 x 0.1mm
Shim
4
192
12 x 15 x 0.2mm
Shim
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
Apply grease.
1mm
193
193
5 x 8 x 0.5mm
Shim
1
TP
TP
13
Part bags used.
No.1, No.5
11
Front Suspension
2
3 x 3mm
Set Screw
2
3 x 12mm
Screw
4
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
2
83
3 x 57mm
Shaft
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
64
79
81
68
85
83
70
66
57
57
67
73
82
80
13
69
82
69
74
84
65
72
3x3mm
3x12mm
4mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
82
69
82
4.5mm
4mm
7mm
6.5mm
Marked ÒLÓ
Marked ÒRÓ
< >
< >
5mm
2.5mm
L
R
No.1, No.3
14
Part bags used.
No.1, No.5
12
Front Suspension
13
Front Suspension
Temporarily tighten.
2
3 x 10mm
TP F/H Screw
2
E2.5
E-ring
86
89
90
3x10mm
3x15mm
3x15mm
E2.5
1
89
O-ring P3 (Black)
4
3 x 15mm
TP F/H Screw
Securely tighten the screws that were
only temporarily installed earlier.
For Left
For Right
Assemble left and right sides the same way.
TP
E
O P3
TP
No.1, No.5
15
Part bags used.
14
Front Suspension
2
3 x 5mm
Set Screw
2
E2.5
E-ring
2
87
3 x 37mm
Shaft
2
88
Swing Shaft
2
89
O-ring P3 (Black)
87
87
88
88
89
89
71
71
3x5mm
3x5mm
E2.5
E2.5
Apply grease.
Assemble in the specified order.
1
1
2
2
3
3
E
O P3
No.1, No.6
16
Part bags used.
93
92
3x6mm
3x15mm
3x15mm
16
Rear Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
4
192
Apply grease.
1
3 x 6mm
Cap Screw
4
3 x 15mm
Cap Screw
59
59
60
192
91
13
29
193
31
4
58
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
No.1, No.7
15
Bumper
3mm
Nylon Nut
6
3 x 10mm
TP Screw
3
3 x 10mm
F/H Screw
120
120
117
119
3x10mm
3x10mm
3x10mm
3x10mm
116
3mm
3x10mm(F/H)
12 x 15 x 0.1mm
Shim
12 x 15 x 0.2mm
Shim
193
5 x 8 x 0.5mm
Shim
1
3
TP
17
Part bags used.
No.1, No.5, No.6
4
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
99
57
57
79
81
101
80
82
82
13
69
69
74
100
4x8mm
3x15mm
4mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
17
Rear Suspension
2
4 x 8mm
Set Screw
2
3 x 15mm
Cap Screw
4
96
6.8mm
Flange Ball
2
97
4 x 20mm
Adjustable Rod
4
98
6.8mm
Ball End
x2
Assemble as many times as specified.
True-to-scale diagram.
96
97
98
98
96
x2
Insert from wider side.
7mm
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
Marked “R”
Marked “L”
Use the holes
on the bottom.
The side with the step
is a reverse screw.
69
82
82
3.8mm
5mm
< >
< >
5mm
2.5mm
L
R
No.1, No.6
No.1, No.7
No.1, No.3
18
Part bags used.
18
Rear Suspension
20
Rear Suspension
Use the uppermost holes.
2
3 x 15mm
Cap Screw
2
3 x 10mm
F/H Screw
2
88
Swing Shaft
2
102
3 x 59mm
Shaft
88
94
94
102
102
104
3x10mm
3x10mm
3x15mm
3x10mm(TP)
3x10mm(TP)
3x10mm(TP F/H)
90
3x10mm
3x10mm 3x10mm
19
Rear Shock Stay
2
3 x 10mm
TP F/H Screw
8
3 x 10mm
TP F/H Screw
1
90
Center Shaft
Assemble left and right sides the same way.
Apply grease.
For Left
For Right
2
3 x 10mm
TP Screw
Marked “H”
Marked “H”
TP
TP
TP
H
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関連論文
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Kyosho FW-05 R Sponge Tyre Version ユーザーマニュアル
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