THE FINEST RADIO CONTROL MODELS
R
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No. 31001
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
ADJUSTMENT
OPERATING YOUR MODEL SAFELY
SPARE PARTS & OPTIONAL PARTS
EXPLODED VIEW
2 3
3
4 5
5 6
7 26
27
28
29 31
32 33
INDEX
INSTRUCTION MANUAL
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
Size
GP 4WD
D2 AMG Mercedes CLK
© 2000 KYOSHO
Before commencing assembly, please read these instructions thoroughly!
Radio Controlled .15 Engine Powered Touring Car Series
SuperTen GP FW-04 4WD
1
Minimum 2 channel radio with 2 servos, and battery box.
Stick-type
2ch radio.
Wheel-type
2ch radio.
Battery Box
If already included with the
radio, no battery box needs
to be pur-chased separately.
AA-size Batteries
AAAA
AAAA AAAA
Servo Receiver
Required for engine starting:
Booster Cord
Glow Fuel & Fuel Pump
HANDY
FUEL
Plug Wrench
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
Engines for R/C models require glow fuel.
Be careful not to purchase gasoline or
kerosene by mistake; both cannot be
used! Also, be very careful when han--
dling glow fuel which is hi-ghly inflamma--
ble and high-explosive!
Besides glow fuel, engines also require
engine starting equipment. This compri-
ses a glow plug heater (booster cord &
batteries) and a plug wrench for remov-
ing and installing the glow plug.
No.73301
2
Because there are stick-type and
wheel-type transmitters, use which
ever fits your convenience best.
Switch the reverse (transmitter) for
the steer-ing and throttle control.
For more information on the radio,
refer to its instruction manual.
PAINT BRUSH
3
Paint and Brush
POLYCA COLOR
No.2230
Micr
on
Lin
e Tap
e
KYOSHO
MICRON LINE TAPE
No.1841
1842
1843
1859
1860
(1mm x 5m)
(1.5mm x 5m)
(2.5mm x 5m)
(0.4mm x 8m)
(0.7mm x 8m)
Super-flexible tape for masking and detail designing
jobs.
D-
D FLEX COLOR DECAL
No.96701 96703
Self-adhesive super-flexible sheets that
bond to polycarbonate - even when
applied to curved surfaces.
MASKING SHEET
No.1947
For safe masking jobs, use this plastic masking
sheet featuring one self-adhesive edge.
KYOSHO SPRAY COLOR
No.76301 76711
For painting the body, use Kyosho
paints for models!
WARNING: Gasoline
or kerosene cannot
be used.
CAUTION: Only use a surface radio with 2 channels and 2 servos!
CAUTION: Before
using spray colors,
always read their
explanations!
CAUTION: If servos are not able to install, eaven
this size. Need to modify upper deck.
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
2
4
Tools required
RADIO PREPARATION
Set up the radio control system as indicated below.
1
2
9
ON
OFF
6
11
12
7
1
2
3
4
5
6
7
8
9
10
11
12
Insert AA-size dry batteries. (Battery Box)
1
Extend the antenna. (Transmitter)
2
3
4
Extend the antenna. (Receiver)
5
Center the trims.
6
Switch on the transmitter.
7
Switch on the receiver.
8
Make sure the servos move according to
your transmitter inputs.
9
Switch off the receiver.
10
Switch off the transmitter.
Retract the antenna. (Transmitter)
11
12
Insert AA-size dry batteries. (Transmitter)
Connect the battery box.
START
FINISH
5
4
3
8
ON
OFF
10
Transmitter
Receiver
Switch
Servo
CAUTION: Handle tools carefully!
3
REQUIRED FOR OPERATION (2)
LOCTITE
Midium Strength
No.94402
To prevent the screws
from becoming loose.
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench (1.5mm, 2mm, 2.5mm, 5mm)
Phillips Screw Driver (L.M.S)
Needle Nose Pliers
Awl
Wire Cutters
Instant Glue
Cross Wrench
GREASE
Grease
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1mm to 15mm holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies. Cutting along curved
lines never was so easy!
Rubber Cement
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN (1)
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue (CA glue, super glue).
Apply grease.
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Cut off excess.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Assemble in the specified
order.
Front Suspension
1
2mm
Apply rubber cement.
1901
No.1901
Ball bearings are optional!
(with optional part no.)
Cut off shaded portion.
4
SFH
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes.
Before using them, check the screws on the true-to-scale diagrams on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
3mm
E-ring
Pillow Ball
6.8mm
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
5
BEFORE YOU BEGIN (2)
No.1
No.3
No.4
1
2
3
100
110
109
106
111
107
108
144
101102
84
39
40
142
143
13
14
13
13
13
37 38
98
51 52
53
Shaded Parts are not used.
No.5
No.7
6
No.6
No.9
120
139
105
141
145
104
121
135
133
132
136
137
113
140
87
88
89
86
G-1 G-1
G-6
G-6
G-4
G-4
G-5G-5
G-10
G-3 G-3
71 70
63
62
64
85
74
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded Parts are not used.
No.1
No.1
No.1
7
Part bags used.
1
Steering
2
Steering
3
Steering
2
10
3 x 6mm
Metal Bushing
2
12
Unicrank Shaft
2
3 x 8mm
F/H Screw
4
13
5 x 8 x 2.5mm
Plastic Bushing
4
3mm
Nut
1
3mm
Nut
2
9
5.8mm
Pillow Ball (silver)
1
9
5.8mm
Pillow Ball (silver)
2
11
Steering Pin
2
2.6mm
Nylon Nut
1902
1902
1
2
3
4
5
6
9
9
9
8
10
11
12
12
13
14
13
13
13
144
15
3mm
3mm
3mm
3mm
3mm
2.6mm
2.6mm
3x8mm
3x8mm
Apply grease.Ensure smooth non-binding
movement while assembling.
Cut off shaded portion.
1901
Ball bearings are optional !
(with optional part no.)
1
5
Servo Saver Spring
6
1
Saver Nut
24mm
1 2
No.2
No.2
8
Part bags used.
4
Gear Differential
5
Gearbox
x2
4
21
O-ring
12
3 x 10mm
TP Screw (Silver)
5
4 x 4mm
Set Screw
4
22
8 x 14mm
Ball Bearing
4
27
5 x 10mm
Ball Bearing
4
5mm
Washer
1
28
E4
E-ring
8
2 x 8mm
TP Screw
2
19
3 x 20mm
Shaft
2x8mm
2x8mm
4x4mm
4x4mm
4x4mm
3x10mm
3x10mm
3x10mm
5mm
5mm
x1
x1
Firmly tighten the set screws onto the flat spots.
Firmly tighten the set screws onto
the flat spots.
Gear Differential
For Front
Front
For Rear
Rear
20
21
20
17
16
21
17
18
19
18
16
24
23
22
26
22
27
28
23
25
23
Apply threadlocker (screw cement).
x
2
Assemble as many times as specified.Apply grease.
O
TP
E
TP
No.3
No.3
9
Part bags used.
2
33
6 x 12mm
Ball Bearing
2
4 x 4mm
Set Screw
2
9
5.8mm
Pillow Ball (silver)
2
9
5.8mm
Pillow Ball (silver)
2
3 x 3mm
Set Screw
2
3 x 10mm
Set Screw
2
32
12 x 18mm
Ball Bearing
4
34
11mm
Pillow Ball
6
Front Suspension
7
Front Suspension
9
37
38
40
39
39
40
146
41
42
9
31
32
33
34
34
35
35
36
36
30
29
Hex Wrench (5mm)
< Left >
< Left >
“L” marked
“R” marked
4x4mm
4x4mm
3x3mm
3x10mm
Inside
1mm
2.5mm
For adjusting the
ride height.
1mm
Ensure smooth non-binding
movement while assembling.
Assemble left and right sides the same way.
< Right >
< Right >
Hex Wrench (2.5mm)
2
146
E3
E-ring
Firmly tighten the
set screws onto
the flat spots.
2
41
Suspension Shaft (E)
2
42
Suspension Shaft (D)
4
35
11mm
Pillow Ball Nut
R
5mm
2.5mm
L
R
E
E
D
No.3
No.3
10
Part bags used.
9
Front Suspension
10
Steering
2
44
O-ring
4
45
5.8mm
Ball End (L)
46
2
3 x 20mm
Set Screw
43
44
44
43
43
3x12mm
3x12mm
Inside
Front Gearbox
Note the direction. Front
Note the direction.
x2
45
46
45
No.3
8
Front Suspension
143
29
142 142
Hex Wrench (2.5mm)
3x10mm
Tighten this 2 screws reciprocally.
< Left >
< Right >
2
3 x 10mm
TP Screw (Silver)
Assemble left and right sides
the same way.
True-to-scale diagram.
approx. 5.5mm
approx. 5mm
4
3 x 12mm
TP F/H Screw
x
2
Assemble as many times as specified.
30
approx. 8mm
Apply grease.
L
O
2.5mm
TP
5.5mm
5mm
TP
8mm
No.4
No.4
11
Part bags used.
2
3 x 10mm
TP Screw (Silver)
1
3 x 30mm
Screw
1
19
3 x 20mm
Shaft
2
22
8 x 14mm
Ball Bearing
1
3 x 6mm
TP Screw (Silver)
2
4 x 4mm
Set Screw
1
3 x 3mm
Set Screw
2
3 x 12mm
Screw
1
Brake Piston
57
1
50
18mm
Aluminium Spacer
12
Center Gearbox
11
Center Gearbox
19
22
22
48
49
47
51
52
50
53
3x10mm
3x30mm
Front
Firmly tighten the set screws onto the flat spots.
6mm
Top
Note the direction for
and .
59 60
3x6mm
Apply threadlocker
(screw cement).
Apply rubber type glue.
55
3x12mm
3x12mm
54
55
23
56
57
58
59
59
60
60
3x3mm
4x4mm
4x4mm
No.4
13
Center Gearbox
1
2
3
61
3x12mm
3x12mm
4
3 x 12mm
TP F/H Screw
Assemble in the
specified order.
Note the direction.
approx. 5.5mm
Ensure smooth non-binding
movement while assembling.
Apply grease.
TP
TP
59 60
TP
5.5mm
No.5
No.5
12
Part bags used.
2
33
6 x 12mm
Ball Bearing
2
32
12 x 18mm
Ball Bearing
2
69
6.8mm
Ball
2
4 x 4mm
Set Screw
2
3 x 10mm
Set Screw
2
9
5.8mm
Pillow Ball (silver)
2
3 x 14mm
Cap Screw
2
73
14
Rear Suspension
15
Rear Suspension
63
9
62
72
71
62
64
63
64
69
70
73
3x10mm
3x14mm
Use center hole.
For adjusting the
ride height.
2mm
6
67
9mm
Pillow Ball
2
72
Hex Wrench (2.5mm)
< Left >
< Right >
Suspension Shaft (C)
Suspension Shaft (F)
Ensure smooth non-binding movement while assembling.
Assemble left and right sides the same way.
6
68
9mm
Pillow Ball Nut
31
32
33
67
67
67
68
68
68
36
36
Hex Wrench (5mm)
< Left >
4x4mm
4x4mm
Inside
< Right >
Firmly tighten the
set screws onto
the flat spots.
66
65
“L” marked
“R” marked
C
2.5mm
5mm
R
L
No.5
No.3, No.5
13
Part bags used.
2
3 x 10mm
TP Screw (Silver)
1
44
O-ring
17
Rear Suspension
18
Rear Suspension
43
43
43
74
76
75
44
3x10mm
3x12mm
3x12mm
3x12mm
Rear Gearbox
1
2
3
4
4
3 x 12mm
TP F/H Screw
No.5
16
Rear Suspension
Hex Wrench (2.5mm)
Tighten this 3 screws reciprocally.
< Left >
< Left >
< Right >
< Right >
approx. 4mm
approx. 4.5mm
approx. 4.5mm
Note the
direction.
Assemble in the specified order.
Assemble left and right sides the same way.
Inside Note the direction.
Front
Apply grease.
O
TP
TP
2.5mm
4mm
4.5mm
4.5mm
No.6
No.6
14
Part bags used.
4
83
5.8mm
Ball
20
Shock
21
Shock
x4
x4
G1
Add oil one more
time up to the brim.
G3
Put onto , wipe up any
excess oil and screw on G3
together with .
0 ~ 1mm 0 ~ 1mm
Then, gently move
the piston up and
down to get rid of
air bubbles.
Cover the shaft with cloth before
gripping it with pliers.
Ensure smooth piston
move-ment.
Should a piston not
move smoothly.
Piston
Oil
81 79
80
79
45
79
81
80
4
45
5.8mm
Ball End (L)
8
77
E2.5
E-ring
4
78
Shock Shaft
Compress the spring and install G6.
G5
G6
G4
82
83
No.6
19
Shock
x4
x4
78
77
77
Pull down the piston
and slowly fill in oil.
Use 1mm size spacer.
x
4
Assemble as many times as specified.
1mm
approx. 13mm
G6
G3
81 79
80
L
E
13mm
No.7
15
Part bags used.
2
3 x 10mm
TP Screw (Silver)
1
3 x 12mm
TP F/H Screw
24
Front Bumper
87
84
86
85
3x12mm
3x10mm
No.3
22
3x10mm
3x10mm
3x10mm
3x10mm
3x14mm
3x14mm
Front Shock
No.5, No.7
23
Rear Shock
2
3 x 14mm
Cap Screw
4
3 x 10mm
TP Screw (Silver)
2
3 x 14mm
Cap Screw
2
1
3
3
1
2
Assemble in the specified order.
Assemble left and right sides the same way.
TP
TP
TP
16
Part bags used.
No.8
26
Fuel Tank
90
90
3x12mm
91
Silicone Tube
Cut to one 80mm piece.
91
Silicone Tube Cut to one 220mm piece.
Triming
120 130 140 150 160 170 180110100
9080706050403020100
No.7
2
(4)
3 x 8mm
F/H Screw
25
Side Bumpers
3x8mm
3x8mm
3x8mm
3x8mm
2
3 x 12mm
TP F/H Screw
88
In case of using Futaba SRN-31F control block unit
assemble left side bumper.
89
80mm
220mm
TP
FUTABA SRN-31F
17
Part bags used.
No.4, No.8
2
3 x 30mm
Cap Screw
2
3mm
Nut
1
4 x 4mm
Set Screw
2
3 x 12mm
TP F/H Screw
28
Engine
93
94
95
96
96
97
98
90
99
147
97
4x4mm
3x12mm
3x30mm
No.8
4
3 x 8mm
Screw
3
3 x 8mm
F/H Screw
27
Engine
92
91
Silicone Tube (80mm)
Tighten the screws with
one sheet of paper inserted
between both gears.
Engine Assembly
3x8mm
3x8mm
3x8mm(F/H)
3x8mm(F/H)
3mm
Cut off excess.True-to-scale diagram.
Assemble muffler hke picture.
Front View
TP
mm
1
90
97
F
18
Part bags used.
No.1
3
3 x 10mm
TP Screw (Silver)
1
2 x 8mm
TP Screw
1
2.6 x 25mm
Screw
31
Radio Box
108
109
110
111
2x8mm
3x10mm
3x10mm
3x10mm
2.6x25mm
Switch
Switch
No.1, No.9
2
3 x 10mm
TP Screw (Silver)
3 x 10mm
TP Screw (Silver)
3 x 15mm
TP Screw
4
3 x 18mm
TP Screw
4
30
Radio
103
104
104
105
105
105
105
106
107
Steering Servo
Throttle Control Servo
3x10mm
3x10mm
3x18mm
3x18mm
3x15mm
3x15mm
No.1, No.9
1
9
5.8mm
Pillow Ball (Silver)
1
3mm
Nut
1
7
5.8mm
Pillow Ball (Black)
2
2.6mm
Nut
29
Radio
7
In case of using servo horn which come with transmitter.
FUTABA
SANWA
KO
JR
HITEC
2.6mm
Steering Servo
3mm
15~16mm
H S F
9
100
102
101
Ensure smooth non-binding
movement while assembling.
Cut off shaded portion. Must be purchased separately!
90¡
2.6 x 8mm
TP Screw
2.6 x 8mm
Screw
3 x 8mm
Screw
Use the same type of screw as supplied with the servos.
TP
TP
TP
TP
TP
TP
TP
19
Part bags used.
No.9
2
45
5.8mm
Ball End (L)
1
115
3 x 30mm
Adjustable Rod
34
Steering
approx. 15mm
45
115
45
Adjust degree of tightness of both parts and make
servo rod look as shown.
5
3 x 10mm
TP Screw (Silver)
2
3 x 12mm
Screw
33
Chassis
3x10mm
3x10mm
3x10mm
3x12mm
No.7
2
3 x 10mm
TP Screw (Silver)
32
Radio
112
113
114
3x10mm
3x10mm
Antenna
Receiver
Receiver Battery Box
Connect as per radio instruction manual.
If receiver and battery move in the box.
Add sponge or some others for holding.
True-to-scale diagram.Must be purchased separately!
1
114
Hook Pin
Pay close attention here!
90°
F
90
L
15mm
TP
TP
20
Part bags used.
No.9
No9
1
Tapered Washer
121
36
Radio
37
Throttle Linkage Adjustment
122
123
124
145
121
Confirm the setting
before installation.
Position where brake starts working.
Throttle Stop Screw
Adjust with throttle
stop screw.
Contracted.
( )
( Brake )
( )
( High )
( )
( Idle )
91
Silicone Tube
approx.
10mm
approx.1mm approx.1mm
Supplied with the servo.
No.9
2
3 x 3mm
Set Screw
2
118
2mm
Stopper
1
119
Spring
Throttle Rod
Brake Rod
1
117
35
Radio
Servo Horn
Note the top
and bottom.
2x10mm
3x3mm
3x3mm
116
117
118
118
119
120
2mm
2mm
Holes used.
1
2mm
Nylon Nut
Neutral
Cut off excess.
Tentatively
tighten.
Ensure smooth non-binding
movement while assembling.
Cut off shaded
portion.
Drill holes with the
specified diameter.
2mm
True-to-scale
diagram.
Must be purchased
separately!
Note the direction.
121
1
2 x 10mm
Screw
approx.
16mm
approx.10mm
1
116
2mm
10mm
16mm
10mm
1mm1mm
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