Kyosho SUPER TEN FW-04 SERIES ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

No. 31001

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

ADJUSTMENT

OPERATING YOUR MODEL SAFELY

SPARE PARTS & OPTIONAL PARTS

EXPLODED VIEW

2 3

3

4 5

5 6

7 26

27

28

29 31

32 33

INDEX

INSTRUCTION MANUAL

SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before commencing assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take care before operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

Size

GP 4WD

D2 AMG Mercedes CLK

Before commencing assembly, please read these instructions thoroughly!

Radio Controlled .15 Engine Powered Touring Car Series

SuperTen GP FW-04 4WD

1

Minimum 2 channel radio with 2 servos, and battery box.

Stick-type

2ch radio.

Wheel-type

2ch radio.

Battery Box

If already included with the

radio, no battery box needs

to be pur-chased separately.

AA-size Batteries

AAAA

AAAA AAAA

Servo Receiver

Required for engine starting:

Booster Cord

Glow Fuel & Fuel Pump

HANDY

FUEL

Plug Wrench

REQUIRED FOR OPERATION (1)

Suitable servos & receiver

Engines for R/C models require glow fuel.

Be careful not to purchase gasoline or

kerosene by mistake; both cannot be

used! Also, be very careful when han--

dling glow fuel which is hi-ghly inflamma--

ble and high-explosive!

Besides glow fuel, engines also require

engine starting equipment. This compri-

ses a glow plug heater (booster cord &

batteries) and a plug wrench for remov-

ing and installing the glow plug.

No.73301

2

Because there are stick-type and

wheel-type transmitters, use which

ever fits your convenience best.

Switch the reverse (transmitter) for

the steer-ing and throttle control.

For more information on the radio,

refer to its instruction manual.

PAINT BRUSH

3

Paint and Brush

POLYCA COLOR

No.2230

Micr

on

Lin

e Tap

e

KYOSHO

MICRON LINE TAPE

No.1841

1842

1843

1859

1860

(1mm x 5m)

(1.5mm x 5m)

(2.5mm x 5m)

(0.4mm x 8m)

(0.7mm x 8m)

Super-flexible tape for masking and detail designing

jobs.

D-

D FLEX COLOR DECAL

No.96701 96703

Self-adhesive super-flexible sheets that

bond to polycarbonate - even when

applied to curved surfaces.

MASKING SHEET

No.1947

For safe masking jobs, use this plastic masking

sheet featuring one self-adhesive edge.

KYOSHO SPRAY COLOR

No.76301 76711

For painting the body, use Kyosho

paints for models!

WARNING: Gasoline

or kerosene cannot

be used.

CAUTION: Only use a surface radio with 2 channels and 2 servos!

CAUTION: Before

using spray colors,

always read their

explanations!

CAUTION: If servos are not able to install, eaven

this size. Need to modify upper deck.

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

2

4

Tools required

RADIO PREPARATION

Set up the radio control system as indicated below.

1

2

9

ON

OFF

6

11

12

7

1

2

3

4

5

6

7

8

9

10

11

12

Insert AA-size dry batteries. (Battery Box)

1

Extend the antenna. (Transmitter)

2

3

4

Extend the antenna. (Receiver)

5

Center the trims.

6

Switch on the transmitter.

7

Switch on the receiver.

8

Make sure the servos move according to

your transmitter inputs.

9

Switch off the receiver.

10

Switch off the transmitter.

Retract the antenna. (Transmitter)

11

12

Insert AA-size dry batteries. (Transmitter)

Connect the battery box.

START

FINISH

5

4

3

8

ON

OFF

10

Transmitter

Receiver

Switch

Servo

CAUTION: Handle tools carefully!

3

REQUIRED FOR OPERATION (2)

LOCTITE

Midium Strength

No.94402

To prevent the screws

from becoming loose.

TOOLS INCLUDED

Sharp Hobby Knife

Hex Wrench (1.5mm, 2mm, 2.5mm, 5mm)

Phillips Screw Driver (L.M.S)

Needle Nose Pliers

Awl

Wire Cutters

Instant Glue

Cross Wrench

GREASE

Grease

SPECIAL TAPER REAMER

No.80311

No need to pre-drill!

Drills neat 1mm to 15mm holes directly!

ROUND CUTTER & SANDER

No.1829

For trimming bodies. Cutting along curved

lines never was so easy!

Rubber Cement

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN (1)

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name, True-to-scale

Diagram, Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified by

key numbers. For purchasing spare parts,

find the key no. of the part needed in the

spare part list and refer to the left column

to look up the corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply instant glue (CA glue, super glue).

Apply grease.

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Cut off excess.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Assemble in the specified

order.

Front Suspension

1

2mm

Apply rubber cement.

1901

No.1901

Ball bearings are optional!

(with optional part no.)

Cut off shaded portion.

4

SFH

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes.

Before using them, check the screws on the true-to-scale diagrams on the left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

3mm

E-ring

Pillow Ball

6.8mm

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

5

BEFORE YOU BEGIN (2)

No.1

No.3

No.4

1

2

3

100

110

109

106

111

107

108

144

101102

84

39

40

142

143

13

14

13

37 38

98

51 52

53

Shaded Parts are not used.

No.5

No.7

6

No.6

No.9

120

139

105

141

145

104

121

135

133

132

136

137

113

140

87

88

89

86

G-1 G-1

G-6

G-4

G-5G-5

G-10

G-3 G-3

71 70

63

62

64

85

74

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

Shaded Parts are not used.

No.1

7

Part bags used.

1

Steering

2

Steering

3

Steering

2

10

3 x 6mm

Metal Bushing

2

12

Unicrank Shaft

2

3 x 8mm

F/H Screw

4

13

5 x 8 x 2.5mm

Plastic Bushing

4

3mm

Nut

1

3mm

Nut

2

9

5.8mm

Pillow Ball (silver)

1

9

5.8mm

Pillow Ball (silver)

2

11

Steering Pin

2

2.6mm

Nylon Nut

1902

1

2

3

4

5

6

9

8

10

11

12

13

14

13

144

15

3mm

2.6mm

3x8mm

Apply grease.Ensure smooth non-binding

movement while assembling.

Cut off shaded portion.

1901

Ball bearings are optional !

(with optional part no.)

1

5

Servo Saver Spring

6

1

Saver Nut

24mm

1 2

No.2

8

Part bags used.

4

Gear Differential

5

Gearbox

x2

4

21

O-ring

12

3 x 10mm

TP Screw (Silver)

5

4 x 4mm

Set Screw

4

22

8 x 14mm

Ball Bearing

4

27

5 x 10mm

Ball Bearing

4

5mm

Washer

1

28

E4

E-ring

8

2 x 8mm

TP Screw

2

19

3 x 20mm

Shaft

2x8mm

4x4mm

3x10mm

5mm

x1

Firmly tighten the set screws onto the flat spots.

Firmly tighten the set screws onto

the flat spots.

Gear Differential

For Front

Front

For Rear

Rear

20

21

20

17

16

21

17

18

19

18

16

24

23

22

26

22

27

28

23

25

23

Apply threadlocker (screw cement).

x

2

Assemble as many times as specified.Apply grease.

O

TP

E

TP

No.3

9

Part bags used.

2

33

6 x 12mm

Ball Bearing

2

4 x 4mm

Set Screw

2

9

5.8mm

Pillow Ball (silver)

2

9

5.8mm

Pillow Ball (silver)

2

3 x 3mm

Set Screw

2

3 x 10mm

Set Screw

2

32

12 x 18mm

Ball Bearing

4

34

11mm

Pillow Ball

6

Front Suspension

7

Front Suspension

9

37

38

40

39

40

146

41

42

9

31

32

33

34

35

36

30

29

Hex Wrench (5mm)

< Left >

“L” marked

“R” marked

4x4mm

3x3mm

3x10mm

Inside

1mm

2.5mm

For adjusting the

ride height.

1mm

Ensure smooth non-binding

movement while assembling.

Assemble left and right sides the same way.

< Right >

Hex Wrench (2.5mm)

2

146

E3

E-ring

Firmly tighten the

set screws onto

the flat spots.

2

41

Suspension Shaft (E)

2

42

Suspension Shaft (D)

4

35

11mm

Pillow Ball Nut

R

5mm

2.5mm

L

R

E

D

No.3

10

Part bags used.

9

Front Suspension

10

Steering

2

44

O-ring

4

45

5.8mm

Ball End (L)

46

2

3 x 20mm

Set Screw

43

44

43

3x12mm

Inside

Front Gearbox

Note the direction. Front

Note the direction.

x2

45

46

45

No.3

8

Front Suspension

143

29

142 142

Hex Wrench (2.5mm)

3x10mm

Tighten this 2 screws reciprocally.

< Left >

< Right >

2

3 x 10mm

TP Screw (Silver)

Assemble left and right sides

the same way.

True-to-scale diagram.

approx. 5.5mm

approx. 5mm

4

3 x 12mm

TP F/H Screw

x

2

Assemble as many times as specified.

30

approx. 8mm

Apply grease.

L

O

2.5mm

TP

5.5mm

5mm

TP

8mm

No.4

11

Part bags used.

2

3 x 10mm

TP Screw (Silver)

1

3 x 30mm

Screw

1

19

3 x 20mm

Shaft

2

22

8 x 14mm

Ball Bearing

1

3 x 6mm

TP Screw (Silver)

2

4 x 4mm

Set Screw

1

3 x 3mm

Set Screw

2

3 x 12mm

Screw

1

Brake Piston

57

1

50

18mm

Aluminium Spacer

12

Center Gearbox

11

Center Gearbox

19

22

48

49

47

51

52

50

53

3x10mm

3x30mm

Front

Firmly tighten the set screws onto the flat spots.

6mm

Top

Note the direction for

and .

59 60

3x6mm

Apply threadlocker

(screw cement).

Apply rubber type glue.

55

3x12mm

54

55

23

56

57

58

59

60

3x3mm

4x4mm

No.4

13

Center Gearbox

1

2

3

61

3x12mm

4

3 x 12mm

TP F/H Screw

Assemble in the

specified order.

Note the direction.

approx. 5.5mm

Ensure smooth non-binding

movement while assembling.

Apply grease.

TP

59 60

TP

5.5mm

No.5

12

Part bags used.

2

33

6 x 12mm

Ball Bearing

2

32

12 x 18mm

Ball Bearing

2

69

6.8mm

Ball

2

4 x 4mm

Set Screw

2

3 x 10mm

Set Screw

2

9

5.8mm

Pillow Ball (silver)

2

3 x 14mm

Cap Screw

2

73

14

Rear Suspension

15

Rear Suspension

63

9

62

72

71

62

64

63

64

69

70

73

3x10mm

3x14mm

Use center hole.

For adjusting the

ride height.

2mm

6

67

9mm

Pillow Ball

2

72

Hex Wrench (2.5mm)

< Left >

< Right >

Suspension Shaft (C)

Suspension Shaft (F)

Ensure smooth non-binding movement while assembling.

Assemble left and right sides the same way.

6

68

9mm

Pillow Ball Nut

31

32

33

67

68

36

Hex Wrench (5mm)

< Left >

4x4mm

Inside

< Right >

Firmly tighten the

set screws onto

the flat spots.

66

65

“L” marked

“R” marked

C

2.5mm

5mm

R

L

No.5

No.3, No.5

13

Part bags used.

2

3 x 10mm

TP Screw (Silver)

1

44

O-ring

17

Rear Suspension

18

Rear Suspension

43

74

76

75

44

3x10mm

3x12mm

Rear Gearbox

1

2

3

4

3 x 12mm

TP F/H Screw

No.5

16

Rear Suspension

Hex Wrench (2.5mm)

Tighten this 3 screws reciprocally.

< Left >

< Right >

approx. 4mm

approx. 4.5mm

Note the

direction.

Assemble in the specified order.

Assemble left and right sides the same way.

Inside Note the direction.

Front

Apply grease.

O

TP

2.5mm

4mm

4.5mm

No.6

14

Part bags used.

4

83

5.8mm

Ball

20

Shock

21

Shock

x4

G1

Add oil one more

time up to the brim.

G3

Put onto , wipe up any

excess oil and screw on G3

together with .

0 ~ 1mm 0 ~ 1mm

Then, gently move

the piston up and

down to get rid of

air bubbles.

Cover the shaft with cloth before

gripping it with pliers.

Ensure smooth piston

move-ment.

Should a piston not

move smoothly.

Piston

Oil

81 79

80

79

45

79

81

80

4

45

5.8mm

Ball End (L)

8

77

E2.5

E-ring

4

78

Shock Shaft

Compress the spring and install G6.

G5

G6

G4

82

83

No.6

19

Shock

x4

78

77

Pull down the piston

and slowly fill in oil.

Use 1mm size spacer.

x

4

Assemble as many times as specified.

1mm

approx. 13mm

G6

G3

81 79

80

L

E

13mm

No.7

15

Part bags used.

2

3 x 10mm

TP Screw (Silver)

1

3 x 12mm

TP F/H Screw

24

Front Bumper

87

84

86

85

3x12mm

3x10mm

No.3

22

3x10mm

3x14mm

Front Shock

No.5, No.7

23

Rear Shock

2

3 x 14mm

Cap Screw

4

3 x 10mm

TP Screw (Silver)

2

3 x 14mm

Cap Screw

2

1

3

1

2

Assemble in the specified order.

Assemble left and right sides the same way.

TP

16

Part bags used.

No.8

26

Fuel Tank

90

3x12mm

91

Silicone Tube

Cut to one 80mm piece.

91

Silicone Tube Cut to one 220mm piece.

Triming

120 130 140 150 160 170 180110100

9080706050403020100

No.7

2

(4)

3 x 8mm

F/H Screw

25

Side Bumpers

3x8mm

2

3 x 12mm

TP F/H Screw

88

In case of using Futaba SRN-31F control block unit

assemble left side bumper.

89

80mm

220mm

TP

FUTABA SRN-31F

17

Part bags used.

No.4, No.8

2

3 x 30mm

Cap Screw

2

3mm

Nut

1

4 x 4mm

Set Screw

2

3 x 12mm

TP F/H Screw

28

Engine

93

94

95

96

97

98

90

99

147

97

4x4mm

3x12mm

3x30mm

No.8

4

3 x 8mm

Screw

3

3 x 8mm

F/H Screw

27

Engine

92

91

Silicone Tube (80mm)

Tighten the screws with

one sheet of paper inserted

between both gears.

Engine Assembly

3x8mm

3x8mm(F/H)

3mm

Cut off excess.True-to-scale diagram.

Assemble muffler hke picture.

Front View

TP

mm

1

90

97

F

18

Part bags used.

No.1

3

3 x 10mm

TP Screw (Silver)

1

2 x 8mm

TP Screw

1

2.6 x 25mm

Screw

31

Radio Box

108

109

110

111

2x8mm

3x10mm

2.6x25mm

Switch

No.1, No.9

2

3 x 10mm

TP Screw (Silver)

3 x 10mm

TP Screw (Silver)

3 x 15mm

TP Screw

4

3 x 18mm

TP Screw

4

30

Radio

103

104

105

106

107

Steering Servo

Throttle Control Servo

3x10mm

3x18mm

3x15mm

No.1, No.9

1

9

5.8mm

Pillow Ball (Silver)

1

3mm

Nut

1

7

5.8mm

Pillow Ball (Black)

2

2.6mm

Nut

29

Radio

7

In case of using servo horn which come with transmitter.

FUTABA

SANWA

KO

JR

HITEC

2.6mm

Steering Servo

3mm

15~16mm

H S F

9

100

102

101

Ensure smooth non-binding

movement while assembling.

Cut off shaded portion. Must be purchased separately!

90¡

2.6 x 8mm

TP Screw

2.6 x 8mm

Screw

3 x 8mm

Screw

Use the same type of screw as supplied with the servos.

TP

19

Part bags used.

No.9

2

45

5.8mm

Ball End (L)

1

115

3 x 30mm

Adjustable Rod

34

Steering

approx. 15mm

45

115

45

Adjust degree of tightness of both parts and make

servo rod look as shown.

5

3 x 10mm

TP Screw (Silver)

2

3 x 12mm

Screw

33

Chassis

3x10mm

3x12mm

No.7

2

3 x 10mm

TP Screw (Silver)

32

Radio

112

113

114

3x10mm

Antenna

Receiver

Receiver Battery Box

Connect as per radio instruction manual.

If receiver and battery move in the box.

Add sponge or some others for holding.

True-to-scale diagram.Must be purchased separately!

1

114

Hook Pin

Pay close attention here!

90°

F

90

L

15mm

TP

20

Part bags used.

No.9

No9

1

Tapered Washer

121

36

Radio

37

Throttle Linkage Adjustment

122

123

124

145

121

Confirm the setting

before installation.

Position where brake starts working.

Throttle Stop Screw

Adjust with throttle

stop screw.

Contracted.

( )

( Brake )

( )

( High )

( )

( Idle )

91

Silicone Tube

approx.

10mm

approx.1mm approx.1mm

Supplied with the servo.

No.9

2

3 x 3mm

Set Screw

2

118

2mm

Stopper

1

119

Spring

Throttle Rod

Brake Rod

1

117

35

Radio

Servo Horn

Note the top

and bottom.

2x10mm

3x3mm

116

117

118

119

120

2mm

Holes used.

1

2mm

Nylon Nut

Neutral

Cut off excess.

Tentatively

tighten.

Ensure smooth non-binding

movement while assembling.

Cut off shaded

portion.

Drill holes with the

specified diameter.

2mm

True-to-scale

diagram.

Must be purchased

separately!

Note the direction.

121

1

2 x 10mm

Screw

approx.

16mm

approx.10mm

1

116

2mm

10mm

16mm

10mm

1mm1mm

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