THE FINEST RADIO CONTROL MODELS
R
*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No. 31480JP
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
5 6
7 34
35
36 37
38 41
INDEX
INSTRUCTION MANUAL
UNDER SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2004 KYOSHO CORPORATION
Before beginning assembly, please read these instructions thoroughly!
RADIO CONTROLLED .12-.15 ENGINE POWERED TOURING CAR SERIES CHASSIS KIT
1:10 SCALE
1
BEC
Minimum 2 channel radio with 2 servos.
For more information on the radio, refer to its instruction manual.
Stick-type
Wheel-type
Battery Box
•
• If a battery box not included with your radio system, one
must be purchased separately.
Required for engine starting:
Other equipment required.
REQUIRED FOR OPERATION (1)
19~20mm
38~41mm
Suitable size servos
2
3
PAINT BRUSH
4
Paints (for painting the body shell)
POLYCA COLOR
(Brush paints)
No.2230
MASKING SHEET
No.1947
For safe masking jobs, use this plastic masking
sheet featuring one self-adhesive edge.
KYOSHO SPRAY COLOR
No.76301 ~ 76711
CAUTION: Only use a radio suitable for surface use!
CAUTION: Before using Kyosho Spray Colours, always read the
instructions thoroughly!
AAAA
AAAA
AAAA
AA-size Batteries
WARNING: Never use petrol or kerosene!
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
F
U
E
L
P
R
O
F
F
P
A
I
N
T
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
F
U
E
L
P
R
O
F
F
P
A
I
N
T
2
In case of using reverse switch, refer to instruction
manual included in the radio set.
FUEL
No.73201
Super Starter Pack
Plug Heater / AC ChargerGlow Fuel Plug Wrench
Body
*KYOSHO Touring Car Body.
(200mm width)
5
Tools required
TOOLS INCLUDED
Sharp Hobby Knife
1.5mm, 2mm, 2.5mm, 5mm
Hex Wrench
(1.5mm, 2mm, 2.5mm, 5mm)
Phillips Screwdriver (L, M, S)
Needle Nose Pliers
Awl
Punzón
Wire Cutters
Cross Wrench
GREASE
Grease
REQUIRED FOR OPERATION (2)
CAUTION: Handle tools carefully!
3
PO
W
ER
ON
P
O
W
E
R
S
T
.
D
/
R
D
IG
I
TA
L P
R
O
P
O
R
TIO
N
A
L R
A
D
IO
C
O
N
TR
O
L S
Y
S
TE
M
P
E
R
FE
X
K
T-3
S
T
.
T
R
I
M
T
H
.
T
R
I
M
Mo
d
e
l
N
o
.
K
T
-
3
RADIO PREPARATION
Set up the radio as explained below.
Receiver
Switch
5
4
3
8
ON
OFF
10
Battery Box
1
2
3
4
5
6
7
8
9
10
11
12
3
3
/
1
2
3
4
5
6
7
8
9
10
11
12
Insert AA-size batteries into
the Transmitter.
Extend the Transmitter antenna.
Insert the AA-size dry batter-
ies into the battery box.
Plug in the battery box.
Unwind the Receiver antenna.
Center the Transmitter trims.
Switch "ON" the Transmitter.
Switch "ON" the Receiver.
Make sure the servos move ac-
cording to your transmitter inputs.
Switch "OFF" the Receiver.
Switch "OFF" the Transmitter.
Retract the Transmitter antenna.
1
2
12
Transmitter
6
9
1
2
12
6
ON
OFF
11
7
9
ON
OFF
11
7
KNIFE EDGE REAMER
No.695101
1 ~ 15mm
No need to pre-drill! Drills neat 1 ~ 15mm holes directly!
CURVED SCISSORS & SANDER
No.1829
For trimming body shells. Makes cutting curved lines easy!
KYOSHO
KYOSHO Special Glue
No.96154
Instant Glue
Special Glue
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue
(CA glue, super glue).
Apply grease.
Apply threadlocker
(screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
4
BRG001
No.BRG001
Ball bearings are optional!
(with optional part no.)
5
No.3
No.6
No.4
Shaded Parts are not used.
77
74
75
72
239
239
73
74
78 78
76
77
76
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)
18
14
15
49
48
47
52
50 50
18
6162
63
66
65
64
69 69
70
68
71
67
99
98
98
101 100
91
93
95
92
959494
6
No.7
Shaded Parts are not used.
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)
121
121
120120
116
117
124
132
132
127
131 131
129
129
123 123
110
110
103
104
109
106
108
107
207
208
212
209
204
205
247
211
206
No.2, No.9
7
Part bags used.
1
Gear Differential
x1
Assemble as many times as specified.
x1
x1
For Front
For Rear
Pour Silicon Oil (Hard) for front
included in the bag No.2.
Pour half of Silicon Oil (Hard) and half of
Silicon Oil (Soft) for rear included in the bag No.9.
Silicone Oil (Hard)
Silicone Oil (Hard) Silicone Oil (Soft)
8
4
Differential Joint
11
O-ring P5
4
13
2 x 11mm
Pin
12
4
4 x 27mm
Shaft
4
10
5 x 12mm
Shim
8
9 4 x 10mm
Shim
8
1
11
10
13
6
6
6
7
12
9
9
9
6
9
2
3
11
10
13
7
5
8
2.6x12mm
2.6x12mm
2.6 x 12mm
TP F/H Screw
4
11
8
10
1
13
8
184
184
176
No.2 No.9
O P5
TP
No.1, No.3, No.7
8
2
2 Speed Changer
2
21
2.6x10mm
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 1.5 rounds, then
please set up according to the track condition.
21
1
4 x 4mm
Set Screw
2.6 x 10mm
Cap Screw
2
249
2 Speed Spring
2
21
2.6 x 3 x 5.5mm
Collar
2
20
5mm
Roller
20
20
185
19
19
24
23
27
18
14
30
124
31
15
26
28
29
25
29
249
21
249
21
2.6x10mm
4x4mm
2.6x10mm
3x6mm
3x6mm
3x30mm
Firmly tighten the set screws onto
the flat spots.
If you do not want to install a
Roll Bar, use these parts instead.
1
1
2
3
1
Part bags used. Apply threadlocker
(screw cement).
Apply grease.
Assemble in the specified order.
3
3 x 6mm
F/H Screw
1
27
2 x 8mm
Pin
1
31
5 x 10mm
Ball Bearing
2
29
5 x 8mm
Ball Bearing
1
30
8 x 14mm
Ball Bearing
2
3 x 30mm
F/H Screw
2
2
2.6mm
1.5
21
2
No.1, No.3
No.1, No.3
9
Part bags used. Apply rubber type glue.
Note the direction.
Top
1
Brake Piston
33
4
Center Gearbox
3
Brake
1
Brake Shaft
32
36
36
37
35
35
33
32
17
16
13
213
13
2.6x4mm
2.6x4mm
3x3mm
3x12mm
2.6mm
2.6mm
2
13
2 x 11mm
Pin
1
3 x 3mm
Set Screw
2
2.6mm
Washer
Apply threadlocker (screw cement).
2
2.6 x 4mm
Screw
6.5mm
2mm
2
3 x 12mm
Screw
10
Part bags used. Apply threadlocker (screw cement).
No.1, No.4
6
Steering
1
45
Servo Saver Spring
44
1
Servo Saver Nut
2.6x8mm
214
247
49
43
214
47
48
45
44
Top
Front
Front
1mm
Note the direction.
2
2.6 x 8mm
TP Screw
2
214
5.8mm
Pillow Ball
Ensure smooth, non-binding movement when assembling.
Pay close attention here!
No.1
5
Center Gearbox
248
4
3 x 10mm
TP F/H Screw
3x10mm
3x10mm
24mm
TP
No.1, No.4
11
Part bags used.
7
Steering
1
3 x 8mm
F/H Screw
2
3 x 15mm
Set Screw
6
54
5.8mm
Ball End
1
53
3 x 30mm
Rod
54
54
53
x1
14mm
Apply threadlocker (screw cement). True-to-scale diagram.
56
3x8mm
x2
Assemble as many times as specified.
54
54
x2
3x15mm
0mm
No.1, No.4
8
Steering
3x10mm
3x10mm
50
50
50
50
46
3x10mm(F/H)
2
3 x 10mm
Screw
4
50
5 x 8 x 2.5mm
Plastic Bushing
2
3 x 10mm
F/H Screw
Temporarily tighten.
Ball bearings are optional ! (with optional part no.)
BRG002
BRG002
BRG002
BRG002
BRG002
1
56
5.8mm
Flange Ball
: No.BRG002
No.1, No.6, No.7
12
Part bags used.
10
Front Gearbox
2
3 x 20mm
Cap Screw
3 x 6mm
Screw
2
3 x 10mm
TP F/H Screw
3 x 12mm
Screw
2
4 x 8mm
Set Screw
No.5, No.6
59
59
60
192
61
13
31
29
58
4
9
Front Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
12 x 15 x 0.1mm
Shim
4
192
12 x 15 x 0.2mm
Shim
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
Apply grease.
193
193
5 x 8 x 0.5mm
Shim
1
63
62
103
3x6mm
3x12mm
3x20mm
3x20mm
3x10mm(TP F/H)
4x8mm
1mm
1
2
TP
13
Part bags used.
No.1, No.5, No.6
11
Front Suspension
2
3 x 3mm
Set Screw
2
3 x 12mm
Screw
2
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
2
83
3 x 57mm
Shaft
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
64
79
81
68
85
83
70
66
57
214
67
73
82
80
13
69
82
69
74
84
65
72
3x3mm
3x12mm
4mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
82
69
82
4.5mm
4mm
7mm
6.5mm
Marked “L”
Marked “R”
2
214
5.8mm
Pillow Ball
< >
< >
5mm
2.5mm
L
R
No.1,
No.3
14
Part bags used.
No.1, No.5
12
Front Suspension
13
Front Suspension
Temporarily tighten.
2
3 x 10mm
TP F/H Screw
2
E2.5
E-ring
86
88
3x10mm
3x15mm
3x15mm
E2.5
4
3 x 15mm
TP F/H Screw
Securely tighten the screws that were
only temporarily installed earlier.
For Left
For Right
Assemble left and right sides the same way.
1
88
Swing Shaft (Long)
Cut off the shaded portion if the Front
Bulk
61
interferes with the Steering
Plate
247
.
61
61
247
TP
E
TP
No.1, No.5, No.6
15
Part bags used.
14
Front Suspension
4
E2.5
E-ring
2
245
3 x 39mm
Shaft
2
88
Swing Shaft
2
89
O-ring P3 (Black)
245
245
88
88
89
89
71
71
E2.5
E2.5
E2.5
E2.5
Apply grease.
Assemble in the specified order.
1
1
2
2
3
3
E
O P3
No.1, No.5,
No.6
16
Part bags used.
93
92
3x6mm
3x15mm
3x15mm
16
Rear Gearbox
Apply grease.
59
59
60
192
91
13
29
193
31
4
58
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
No.1, No.7
15
Bumper
3mm
Nylon Nut
6
3 x 10mm
TP Screw
3
3 x 10mm
F/H Screw
120
120
117
119
3x10mm
3x10mm
3x10mm
3x10mm
116
3mm
3x10mm(F/H)
3
Cut off the shaded portion if
interferes with the
Front Bulkhead.
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
4
192
3 x 6mm
Screw
3 x 15mm
Screw
2
3 x 15mm
Cap Screw
12 x 15 x 0.1mm
Shim
12 x 15 x 0.2mm
Shim
193
5 x 8 x 0.5mm
Shim
1
1
2
Cut off shaded portion.
117
62
TP
117
62
17
Part bags used.
No.1, No.5, No.6
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
4x20mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
17
Rear Suspension
2
4 x 8mm
Set Screw
3 x 15mm
Screw
4
96
6.8mm
Flange Ball
4 x 20mm
Set Screw
4
98
6.8mm
Ball End
x2
Assemble as many times as specified.
True-to-scale diagram.
96
98
98
96
x2
Insert from wider side.
7mm
99
57
57
79
81
101
80
82
82
13
69
69
74
100
4x8mm
3x15mm
4mm
< >Right
< >Left
Marked “R”
Marked “L”
Use the holes
on the bottom.
5mm
Hex Wrench (5mm)
Hex Wrench (2.5mm)
69
82
82
3.8mm
2
2
4
57
4.8mm
Ball Stud
< >
< >
L
R
5mm
2.5mm
No.1, No.5, No.6
No.1, No.7
18
Part bags used.
18
Rear Suspension
Use the uppermost holes.
3 x 15mm
Screw
2
3 x 10mm
F/H Screw
2
88
Swing Shaft
2
102
3 x 59mm
Shaft
88
94
94
102
102
104
3x10mm
3x10mm
3x15mm
3x10mm(TP)
3x10mm(TP)
3x10mm(TP F/H)
19
Rear Shock Stay
2
3 x 10mm
TP F/H Screw
Assemble left and right sides the same way.
Apply grease.
For Left
For Right
2
3 x 10mm
TP Screw
Marked “H”
Marked “H”
2
TP
TP
H
H
19
Part bags used.
No.1, No.7
21
Rear Body Mounts
2
3 x 10mm
TP Screw
3x10mm
121
121
3x10mm
No.1, No.3
20
Rear Suspension
187
3x10mm
3x10mm
3x10mm
3x10mm
8
3 x 10mm
TP F/H Screw
1
187
Swing Shaft
TP
TP
No.1, No.6, No.9
20
Part bags used.
22
Rear Stabilizer
2
3 x 3mm
Set Screw
2
111
4.8mm
Ball End (Short)
2
54
5.8mm
Ball End
2
113
3 x 15mm
Adjustable Rod
2
114
5.8mm
Ball Stopper
2
3 x 8mm
Flanged Cap Screw
115
3x8mm
3x3mm
54
113
x2
111
114
The side with
the step is a
reverse screw.
5mm
x2
Assemble as many times as specified.
Assemble left and right sides the same way.
True-to-scale diagram.
Ensure smooth, non-binding movement when assembling.
3mm
115114
54
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