Kyosho FW-05 S KYOSHO CUP JAPAN EDITION ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.

No. 31480JP

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

OPERATING YOUR MODEL SAFELY

EXPLODED VIEW

SPARE PARTS & OPTIONAL PARTS

2 3

3

4

5 6

7 34

35

36 37

38 41

INDEX

INSTRUCTION MANUAL

UNDER SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before commencing assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take care before operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

2004 KYOSHO CORPORATION

Before beginning assembly, please read these instructions thoroughly!

RADIO CONTROLLED .12-.15 ENGINE POWERED TOURING CAR SERIES CHASSIS KIT

1:10 SCALE

1

BEC

Minimum 2 channel radio with 2 servos.

For more information on the radio, refer to its instruction manual.

Stick-type

Wheel-type

Battery Box

•

• If a battery box not included with your radio system, one

must be purchased separately.

Required for engine starting:

Other equipment required.

REQUIRED FOR OPERATION (1)

19~20mm

38~41mm

Suitable size servos

2

3

PAINT BRUSH

4

Paints (for painting the body shell)

POLYCA COLOR

(Brush paints)

No.2230

MASKING SHEET

No.1947

For safe masking jobs, use this plastic masking

sheet featuring one self-adhesive edge.

KYOSHO SPRAY COLOR

No.76301 ~ 76711

CAUTION: Only use a radio suitable for surface use!

CAUTION: Before using Kyosho Spray Colours, always read the

instructions thoroughly!

AAAA

AA-size Batteries

WARNING: Never use petrol or kerosene!

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

F

U

E

L

P

R

O

F

P

A

I

N

T

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

F

U

E

L

P

R

O

F

P

A

I

N

T

2

In case of using reverse switch, refer to instruction

manual included in the radio set.

FUEL

No.73201

Super Starter Pack

Plug Heater / AC ChargerGlow Fuel Plug Wrench

Body

*KYOSHO Touring Car Body.

(200mm width)

5

Tools required

TOOLS INCLUDED

Sharp Hobby Knife

1.5mm, 2mm, 2.5mm, 5mm

Hex Wrench

(1.5mm, 2mm, 2.5mm, 5mm)

Phillips Screwdriver (L, M, S)

Needle Nose Pliers

Awl

Punzón

Wire Cutters

Cross Wrench

GREASE

Grease

REQUIRED FOR OPERATION (2)

CAUTION: Handle tools carefully!

3

PO

W

ER

ON

P

O

W

E

R

S

T

.

D

/

R

D

IG

I

TA

L P

R

O

P

O

R

TIO

N

A

L R

A

D

IO

C

O

N

TR

O

L S

Y

S

TE

M

P

E

R

FE

X

K

T-3

S

T

.

T

R

I

M

T

H

.

T

R

I

M

Mo

d

e

l

N

o

.

K

T

-

3

RADIO PREPARATION

Set up the radio as explained below.

Receiver

Switch

5

4

3

8

ON

OFF

10

Battery Box

1

2

3

4

5

6

7

8

9

10

11

12

3

/

1

2

3

4

5

6

7

8

9

10

11

12

Insert AA-size batteries into

the Transmitter.

Extend the Transmitter antenna.

Insert the AA-size dry batter-

ies into the battery box.

Plug in the battery box.

Unwind the Receiver antenna.

Center the Transmitter trims.

Switch "ON" the Transmitter.

Switch "ON" the Receiver.

Make sure the servos move ac-

cording to your transmitter inputs.

Switch "OFF" the Receiver.

Switch "OFF" the Transmitter.

Retract the Transmitter antenna.

1

2

12

Transmitter

6

9

1

2

12

6

ON

OFF

11

7

9

ON

OFF

11

7

KNIFE EDGE REAMER

No.695101

1 ~ 15mm

No need to pre-drill! Drills neat 1 ~ 15mm holes directly!

CURVED SCISSORS & SANDER

No.1829

For trimming body shells. Makes cutting curved lines easy!

KYOSHO

KYOSHO Special Glue

No.96154

Instant Glue

Special Glue

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name,

True-to-scale Diagram,

Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified

by key numbers. For purchasing

spare parts, find the key no. of the

part needed in the spare part list and

refer to the left column to look up the

corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply instant glue

(CA glue, super glue).

Apply grease.

Apply threadlocker

(screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Cut off shaded portion.

Front Suspension

1

2mm

Apply rubber cement.

Example

Assemble in the specified

order.

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams

on the left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

4mm

E-ring

Pillow Ball

5.8mm

4

BRG001

No.BRG001

Ball bearings are optional!

(with optional part no.)

5

No.3

No.6

No.4

Shaded Parts are not used.

77

74

75

72

239

73

74

78 78

76

77

76

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)

18

14

15

49

48

47

52

50 50

18

6162

63

66

65

64

69 69

70

68

71

67

99

98

101 100

91

93

95

92

959494

6

No.7

Shaded Parts are not used.

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)

121

120120

116

117

124

132

127

131 131

129

123 123

110

103

104

109

106

108

107

207

208

212

209

204

205

247

211

206

No.2, No.9

7

Part bags used.

1

Gear Differential

x1

Assemble as many times as specified.

x1

For Front

For Rear

Pour Silicon Oil (Hard) for front

included in the bag No.2.

Pour half of Silicon Oil (Hard) and half of

Silicon Oil (Soft) for rear included in the bag No.9.

Silicone Oil (Hard)

Silicone Oil (Hard) Silicone Oil (Soft)

8

4

Differential Joint

11

O-ring P5

4

13

2 x 11mm

12

4

4 x 27mm

Shaft

4

10

5 x 12mm

Shim

8

9 4 x 10mm

Shim

8

1

11

10

13

6

7

12

9

6

9

2

3

11

10

13

7

5

8

2.6x12mm

2.6 x 12mm

TP F/H Screw

4

11

8

10

1

13

8

184

176

No.2 No.9

O P5

TP

No.1, No.3, No.7

8

2

2 Speed Changer

2

21

2.6x10mm

Tighten 2.6mm Cap Screw to Collar till the

screw stops, and unscrew 1.5 rounds, then

please set up according to the track condition.

21

1

4 x 4mm

Set Screw

2.6 x 10mm

Cap Screw

2

249

2 Speed Spring

2

21

2.6 x 3 x 5.5mm

Collar

2

20

5mm

Roller

20

185

19

24

23

27

18

14

30

124

31

15

26

28

29

25

29

249

21

249

21

2.6x10mm

4x4mm

2.6x10mm

3x6mm

3x30mm

Firmly tighten the set screws onto

the flat spots.

If you do not want to install a

Roll Bar, use these parts instead.

1

2

3

1

Part bags used. Apply threadlocker

(screw cement).

Apply grease.

Assemble in the specified order.

3

3 x 6mm

F/H Screw

1

27

2 x 8mm

1

31

5 x 10mm

Ball Bearing

2

29

5 x 8mm

Ball Bearing

1

30

8 x 14mm

Ball Bearing

2

3 x 30mm

F/H Screw

2

2.6mm

1.5

21

2

No.1, No.3

9

Part bags used. Apply rubber type glue.

Note the direction.

Top

1

Brake Piston

33

4

Center Gearbox

3

Brake

1

Brake Shaft

32

36

37

35

33

32

17

16

13

213

13

2.6x4mm

3x3mm

3x12mm

2.6mm

2

13

2 x 11mm

1

3 x 3mm

Set Screw

2

2.6mm

Washer

Apply threadlocker (screw cement).

2

2.6 x 4mm

Screw

6.5mm

2mm

2

3 x 12mm

Screw

10

Part bags used. Apply threadlocker (screw cement).

No.1, No.4

6

Steering

1

45

Servo Saver Spring

44

1

Servo Saver Nut

2.6x8mm

214

247

49

43

214

47

48

45

44

Top

Front

1mm

Note the direction.

2

2.6 x 8mm

TP Screw

2

214

5.8mm

Pillow Ball

Ensure smooth, non-binding movement when assembling.

Pay close attention here!

No.1

5

Center Gearbox

248

4

3 x 10mm

TP F/H Screw

3x10mm

24mm

TP

No.1, No.4

11

Part bags used.

7

Steering

1

3 x 8mm

F/H Screw

2

3 x 15mm

Set Screw

6

54

5.8mm

Ball End

1

53

3 x 30mm

Rod

54

53

x1

14mm

Apply threadlocker (screw cement). True-to-scale diagram.

56

3x8mm

x2

Assemble as many times as specified.

54

x2

3x15mm

0mm

No.1, No.4

8

Steering

3x10mm

50

46

3x10mm(F/H)

2

3 x 10mm

Screw

4

50

5 x 8 x 2.5mm

Plastic Bushing

2

3 x 10mm

F/H Screw

Temporarily tighten.

Ball bearings are optional ! (with optional part no.)

BRG002

1

56

5.8mm

Flange Ball

: No.BRG002

No.1, No.6, No.7

12

Part bags used.

10

Front Gearbox

2

3 x 20mm

Cap Screw

3 x 6mm

Screw

2

3 x 10mm

TP F/H Screw

3 x 12mm

Screw

2

4 x 8mm

Set Screw

No.5, No.6

59

60

192

61

13

31

29

58

4

9

Front Gearbox

1

13

2 x 11mm

1

29

5 x 8mm

Ball Bearing

1

31

5 x 10mm

Ball Bearing

2

59

12 x 18mm

Ball Bearing

1

60

12 x 15 x 0.1mm

Shim

4

192

12 x 15 x 0.2mm

Shim

Adjust the backlash with the shims.

192

60

Adjust the backlash

with the shims.

Apply grease.

193

5 x 8 x 0.5mm

Shim

1

63

62

103

3x6mm

3x12mm

3x20mm

3x10mm(TP F/H)

4x8mm

1mm

1

2

TP

13

Part bags used.

No.1, No.5, No.6

11

Front Suspension

2

3 x 3mm

Set Screw

2

3 x 12mm

Screw

2

57

4.8mm

Ball Stud

2

13

2 x 11mm

79

2

Wheel Shaft

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

2

83

3 x 57mm

Shaft

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

64

79

81

68

85

83

70

66

57

214

67

73

82

80

13

69

82

69

74

84

65

72

3x3mm

3x12mm

4mm

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

< >Right

< >Left

Hex Wrench (5mm)

Hex Wrench (2.5mm)

82

69

82

4.5mm

4mm

7mm

6.5mm

Marked “L”

Marked “R”

2

214

5.8mm

Pillow Ball

< >

5mm

2.5mm

L

R

No.1,

No.3

14

Part bags used.

No.1, No.5

12

Front Suspension

13

Front Suspension

Temporarily tighten.

2

3 x 10mm

TP F/H Screw

2

E2.5

E-ring

86

88

3x10mm

3x15mm

E2.5

4

3 x 15mm

TP F/H Screw

Securely tighten the screws that were

only temporarily installed earlier.

For Left

For Right

Assemble left and right sides the same way.

1

88

Swing Shaft (Long)

Cut off the shaded portion if the Front

Bulk

61

interferes with the Steering

Plate

247

.

61

247

TP

E

TP

No.1, No.5, No.6

15

Part bags used.

14

Front Suspension

4

E2.5

E-ring

2

245

3 x 39mm

Shaft

2

88

Swing Shaft

2

89

O-ring P3 (Black)

245

88

89

71

E2.5

Apply grease.

Assemble in the specified order.

1

2

3

E

O P3

No.1, No.5,

No.6

16

Part bags used.

93

92

3x6mm

3x15mm

16

Rear Gearbox

Apply grease.

59

60

192

91

13

29

193

31

4

58

Adjust the backlash with the shims.

192

60

Adjust the backlash

with the shims.

No.1, No.7

15

Bumper

3mm

Nylon Nut

6

3 x 10mm

TP Screw

3

3 x 10mm

F/H Screw

120

117

119

3x10mm

116

3mm

3x10mm(F/H)

3

Cut off the shaded portion if

interferes with the

Front Bulkhead.

1

13

2 x 11mm

1

29

5 x 8mm

Ball Bearing

1

31

5 x 10mm

Ball Bearing

2

59

12 x 18mm

Ball Bearing

1

60

4

192

3 x 6mm

Screw

3 x 15mm

Screw

2

3 x 15mm

Cap Screw

12 x 15 x 0.1mm

Shim

12 x 15 x 0.2mm

Shim

193

5 x 8 x 0.5mm

Shim

1

2

Cut off shaded portion.

117

62

TP

117

62

17

Part bags used.

No.1, No.5, No.6

2

13

2 x 11mm

79

2

Wheel Shaft

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

4x20mm

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

17

Rear Suspension

2

4 x 8mm

Set Screw

3 x 15mm

Screw

4

96

6.8mm

Flange Ball

4 x 20mm

Set Screw

4

98

6.8mm

Ball End

x2

Assemble as many times as specified.

True-to-scale diagram.

96

98

96

x2

Insert from wider side.

7mm

99

57

79

81

101

80

82

13

69

74

100

4x8mm

3x15mm

4mm

< >Right

< >Left

Marked “R”

Marked “L”

Use the holes

on the bottom.

5mm

Hex Wrench (5mm)

Hex Wrench (2.5mm)

69

82

3.8mm

2

4

57

4.8mm

Ball Stud

< >

L

R

5mm

2.5mm

No.1, No.5, No.6

No.1, No.7

18

Part bags used.

18

Rear Suspension

Use the uppermost holes.

3 x 15mm

Screw

2

3 x 10mm

F/H Screw

2

88

Swing Shaft

2

102

3 x 59mm

Shaft

88

94

102

104

3x10mm

3x15mm

3x10mm(TP)

3x10mm(TP F/H)

19

Rear Shock Stay

2

3 x 10mm

TP F/H Screw

Assemble left and right sides the same way.

Apply grease.

For Left

For Right

2

3 x 10mm

TP Screw

Marked “H”

2

TP

H

19

Part bags used.

No.1, No.7

21

Rear Body Mounts

2

3 x 10mm

TP Screw

3x10mm

121

3x10mm

No.1, No.3

20

Rear Suspension

187

3x10mm

8

3 x 10mm

TP F/H Screw

1

187

Swing Shaft

TP

No.1, No.6, No.9

20

Part bags used.

22

Rear Stabilizer

2

3 x 3mm

Set Screw

2

111

4.8mm

Ball End (Short)

2

54

5.8mm

Ball End

2

113

3 x 15mm

Adjustable Rod

2

114

5.8mm

Ball Stopper

2

3 x 8mm

Flanged Cap Screw

115

3x8mm

3x3mm

54

113

x2

111

114

The side with

the step is a

reverse screw.

5mm

x2

Assemble as many times as specified.

Assemble left and right sides the same way.

True-to-scale diagram.

Ensure smooth, non-binding movement when assembling.

3mm

115114

54

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Kyosho FW-05 S KYOSHO CUP JAPAN EDITION ユーザーマニュアル

Kyosho FW-05 S KYOSHO CUP JAPAN EDITION ユーザーマニュアル

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