Kyosho FW-05 S SERIES ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.

No. 31483

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

OPERATING YOUR MODEL SAFELY

EXPLODED VIEW

SPARE PARTS & OPTIONAL PARTS

2 3

3

4

5 6

7 34

35

36 37

38 41

INDEX

INSTRUCTION MANUAL

Official Licensed Product

UNDER SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before commencing assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take care before operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

2003 KYOSHO CORPORATION

Before beginning assembly, please read these instructions thoroughly!

WOODONE TOM'S SUPRA

1

BEC

Minimum 2 channel radio with 2 servos.

For more information on the radio, refer to its instruction manual.

Stick-type

Wheel-type

Battery Box

¥

¥ If a battery box not included with your radio system, one

must be purchased separately.

Required for engine starting:

REQUIRED FOR OPERATION (1)

19~20mm

38~41mm

Suitable size servos

2

PAINT BRUSH

3

Paints (for painting the body shell)

POLYCA COLOR

(Brush paints)

No.2230

MASKING SHEET

No.1947

For safe masking jobs, use this plastic masking

sheet featuring one self-adhesive edge.

KYOSHO SPRAY COLOR

No.76301 ~ 76711

CAUTION: Only use a radio suitable for surface use!

CAUTION: Before using Kyosho Spray Colours, always read the

instructions thoroughly!

AAAA

AA-size Batteries

WARNING: Never use petrol or kerosene!

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

F

U

E

L

P

R

O

F

P

A

I

N

T

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

F

U

E

L

P

R

O

F

P

A

I

N

T

2

In case of using reverse switch, refer to instruction

manual included in the radio set.

FUEL

No.73201

Super Starter Pack

Plug Heater / AC ChargerGlow Fuel Plug Wrench

4

Tools required

TOOLS INCLUDED

Sharp Hobby Knife

1.5mm, 2mm, 2.5mm, 5mm

Hex Wrench

(1.5mm, 2mm, 2.5mm, 5mm)

Phillips Screwdriver (L, M, S)

Needle Nose Pliers

Awl

Punz—n

Wire Cutters

Cross Wrench

GREASE

Grease

REQUIRED FOR OPERATION (2)

CAUTION: Handle tools carefully!

3

PO

W

ER

ON

P

O

W

E

R

S

T

.

D

/

R

D

IG

I

TA

L P

R

O

P

O

R

TIO

N

A

L R

A

D

IO

C

O

N

TR

O

L S

Y

S

TE

M

P

E

R

FE

X

K

T-3

S

T

.

T

R

I

M

T

H

.

T

R

I

M

Mo

d

e

l

N

o

.

K

T

-

3

RADIO PREPARATION

Set up the radio as explained below.

Receiver

Switch

5

4

3

8

ON

OFF

10

Battery Box

1

2

3

4

5

6

7

8

9

10

11

12

3

/

1

2

3

4

5

6

7

8

9

10

11

12

Insert AA-size batteries into

the Transmitter.

Extend the Transmitter antenna.

Insert the AA-size dry batter-

ies into the battery box.

Plug in the battery box.

Unwind the Receiver antenna.

Center the Transmitter trims.

Switch "ON" the Transmitter.

Switch "ON" the Receiver.

Make sure the servos move ac-

cording to your transmitter inputs.

Switch "OFF" the Receiver.

Switch "OFF" the Transmitter.

Retract the Transmitter antenna.

1

2

12

Transmitter

6

9

1

2

12

6

ON

OFF

11

7

9

ON

OFF

11

7

KNIFE EDGE REAMER

No.695101

1 ~ 15mm

No need to pre-drill! Drills neat 1 ~ 15mm holes directly!

CURVED SCISSORS & SANDER

No.1829

For trimming body shells. Makes cutting curved lines easy!

KYOSHO

KYOSHO Special Glue

No.96154

Instant Glue

Special Glue

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name,

True-to-scale Diagram,

Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified

by key numbers. For purchasing

spare parts, find the key no. of the

part needed in the spare part list and

refer to the left column to look up the

corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply instant glue

(CA glue, super glue).

Apply grease.

Apply threadlocker

(screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Cut off shaded portion.

Front Suspension

1

2mm

Apply rubber cement.

Example

Assemble in the specified

order.

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams

on the left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

4mm

E-ring

Pillow Ball

5.8mm

4

BRG001

No.BRG001

Ball bearings are optional!

(with optional part no.)

5

No.3

No.6

No.4

Shaded Parts are not used.

77

74

75

72

239

73

74

78 78

76

77

76

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)

18

14

15

49

48

47

52

50 50

18

6162

63

66

65

64

69 69

70

68

71

67

99

98

101 100

91

93

95

92

959494

6

No.7

Shaded Parts are not used.

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)

121

120120

116

117

124

132

127

131 131

129

123 123

110

103

104

109

106

108

107

207

208

212

209

204

205

211

206

No.2, No.5

7

Part bags used.

1

Gear Differential

x1

Assemble as many times as specified.

x1

For Front

For Rear

8

4

Differential Joint

11

O-ring P5

4

13

2 x 11mm

12

2

4 x 27mm

Shaft

4

10

5 x 12mm

Shim

4

9 4 x 10mm

Shim

2.6 x 12mm

TP F/H Screw

4

8

1

11

10

13

6

7

12

9

6

2

3

11

10

13

7

5

8

2.6x12mm

11

8

10

1

13

Apply grease.

For Front (Optional parts)

(No.SIL50000 Silicon Oil #50000)

For Rear (Optional parts)

(No.SIL5000 Silicon Oil #5000)

Oil

O P5

TP

No.SIL50000 50000

No.SIL5000 5000

No.1, No.3, No.7

8

2

Center Gear

200

201

202

203

18

14

30

204

124

31

15

3x30mm

If you do not want to install a

Roll Bar, use these parts instead.

1

2

3

Part bags used.

Assemble in the specified order.

201

3 x 20mm

1

31

5 x 10mm

Ball Bearing

1

30

8 x 14mm

Ball Bearing

2

3 x 30mm

F/H Screw

1

No.1, No.3

Apply rubber type glue.

Note the direction.

Long

Short

Top

1

Brake Piston

33

3

Brake

1

Brake Shaft

32

36

37

35

33

32

3x12mm

2

3 x 12mm

Screw

6.5mm

No.1, No.3

No.1

9

Part bags used.

4

Center Gearbox

5

Center Gearbox

215

17

16

13

213

13

4

3 x 10mm

TP F/H Screw

3x10mm

2.6x4mm

3x3mm

2.6mm

2

13

2 x 11mm

1

3 x 3mm

Set Screw

2

2.6mm

Washer

Apply threadlocker (screw cement).

2

2.6 x 4mm

Screw

2mm

No.1, No.4

6

Steering

1

45

Servo Saver Spring

44

1

Servo Saver Nut

2.6x8mm

214

247

49

43

214

47

48

45

44

24mm

Top

Front

1mm

Note the direction.

2

2.6 x 8mm

TP Screw

2

214

5.8mm

Pillow Ball

Ensure smooth, non-binding movement when assembling.

Pay close attention here!

TP

No.1, No.4

10

Part bags used.

7

Steering

1

3 x 8mm

F/H Screw

2

3 x 15mm

Set Screw

6

54

5.8mm

Ball End

1

53

3 x 30mm

Rod

54

53

x1

14mm

Apply threadlocker (screw cement).

True-to-scale diagram.

56

3x8mm

x2

Assemble as many times as specified.

54

x2

3x15mm

0mm

No.1, No.4

8

Steering

3x10mm

50

46

3x10mm(F/H)

2

3 x 10mm

Screw

4

50

5 x 8 x 2.5mm

Plastic Bushing

2

3 x 10mm

F/H Screw

Temporarily tighten.

Ball bearings are optional ! (with optional part no.)

BRG002

1

56

5.8mm

Flange Ball

: No.BRG002

No.1, No.6, No.7

11

Part bags used.

10

Front Gearbox

2

3 x 20mm

Cap Screw

3 x 6mm

Screw

2

3 x 10mm

TP F/H Screw

3 x 12mm

Screw

2

4 x 8mm

Set Screw

No.5, No.6

59

60

192

61

13

31

29

58

4

9

Front Gearbox

1

13

2 x 11mm

1

29

5 x 8mm

Ball Bearing

1

31

5 x 10mm

Ball Bearing

2

59

12 x 18mm

Ball Bearing

1

60

12 x 15 x 0.1mm

Shim

4

192

12 x 15 x 0.2mm

Shim

Adjust the backlash with the shims.

192

60

Adjust the backlash

with the shims.

Apply grease.

193

5 x 8 x 0.5mm

Shim

1

63

62

103

3x6mm

3x12mm

3x20mm

3x10mm(TP F/H)

4x8mm

1mm

1

2

TP

12

Part bags used.

No.1, No.5, No.6

11

Front Suspension

2

3 x 12mm

Screw

2

13

2 x 11mm

79

2

Wheel Shaft

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

2

246

3 x 57mm

Shaft

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

64

79

81

68

246

70

66

214

67

73

82

80

13

69

82

69

74

65

72

3x12mm

4mm

< >Right

< >Left

Marked “L”

Marked “R”

4

214

5.8mm

Pillow Ball

Hex Wrench (5mm)

Hex Wrench (2.5mm)

82

69

82

4.5mm

4mm

< >

L

R

5mm

2.5mm

No.1,

No.5

13

Part bags used.

No.1, No.5

12

Front Suspension

13

Front Suspension

Temporarily tighten.

2

3 x 10mm

TP F/H Screw

2

E2.5

E-ring

86

88

3x10mm

3x15mm

E2.5

4

3 x 15mm

TP F/H Screw

Securely tighten the screws that were

only temporarily installed earlier.

For Left

For Right

Assemble left and right sides the same way.

1

88

Swing Shaft (Long)

Cut off the shaded portion if the Front

Bulk

61

interferes with the Steering

Plate

247

.

61

247

TP

E

TP

No.1, No.5, No.6

14

Part bags used.

14

Front Suspension

4

E2.5

E-ring

2

245

3 x 39mm

Shaft

2

88

Swing Shaft

2

89

O-ring P3 (Black)

245

88

89

71

E2.5

Apply grease.

Assemble in the specified order.

1

2

3

E

O P3

No.1, No.5, No.6

15

Part bags used.

16

Rear Gearbox

1

13

2 x 11mm

1

29

5 x 8mm

Ball Bearing

1

31

5 x 10mm

Ball Bearing

2

59

12 x 18mm

Ball Bearing

1

60

4

192

Apply grease.

3 x 6mm

Screw

3 x 15mm

Screw

2

3 x 15mm

Cap Screw

59

60

192

91

13

29

193

31

4

58

Adjust the backlash with the shims.

192

60

Adjust the backlash

with the shims.

No.1, No.7

15

Bumper

3mm

Nylon Nut

6

3 x 10mm

TP Screw

3

3 x 10mm

F/H Screw

120

117

119

3x10mm

116

3mm

3x10mm(F/H)

12 x 15 x 0.1mm

Shim

12 x 15 x 0.2mm

Shim

193

5 x 8 x 0.5mm

Shim

1

3

93

92

3x6mm

3x15mm

1

2

Cut off the shaded portion if

117

interferes with the

62

Front Bulkhead.

Cut off shaded portion.

TP

117

62

16

Part bags used.

No.1, No.5, No.6

2

13

2 x 11mm

79

2

Wheel Shaft

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

4x20mm

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

17

Rear Suspension

2

4 x 8mm

Set Screw

3 x 15mm

Screw

4

96

6.8mm

Flange Ball

4 x 20mm

Set Screw

4

98

6.8mm

Ball End

x2

Assemble as many times as specified.

True-to-scale diagram.

96

98

96

x2

Insert from wider side.

7mm

99

214

79

81

101

80

82

13

69

74

100

4x8mm

3x15mm

4mm

< >Right

< >Left

Marked “R”

Marked “L”

Use the holes

on the bottom.

5mm

Hex Wrench (5mm)

Hex Wrench (2.5mm)

69

82

3.8mm

2

214

5.8mm

Pillow Ball

< >

L

R

5mm

2.5mm

No.1, No.5, No.6

No.1, No.7

17

Part bags used.

18

Rear Suspension

Use the uppermost holes.

3 x 15mm

Screw

2

3 x 10mm

F/H Screw

2

88

Swing Shaft

2

102

3 x 59mm

Shaft

88

94

102

104

3x10mm

3x15mm

3x10mm(TP)

3x10mm(TP F/H)

19

Rear Shock Stay

2

3 x 10mm

TP F/H Screw

Assemble left and right sides the same way.

Apply grease.

For Left

For Right

2

3 x 10mm

TP Screw

Marked “H”

2

TP

H

18

Part bags used.

No.1, No.7

21

Rear Body Mounts

2

3 x 10mm

TP Screw

3x10mm

121

3x10mm

No.1, No.3

20

Rear Suspension

187

3x10mm

8

3 x 10mm

TP F/H Screw

1

187

Swing Shaft

TP

No.1, No.4, No.6, No.7

19

Part bags used.

22

Steering Servo

4

3 x 10mm

TP Screw

Set up according the

servo you use.

Be sure to use the rubber

bushings included with

the servos.

4

3 x 15mm

TP Screw

TP

4

3 x 10mm

TP Screw

4

3 x 15mm

TP Screw

TP

1

3 x 8mm

Screw

1

56

5.8mm

Flange Ball

Neutral position must be at a

10 degree angle as shown in

the drawing.

approx. 18mm

Servo Horn

Steering Servo

106

107

56

3x8mm

3x10mm

3x15mm

Note the direction.

< >

< > FUTABA

< / S9451 >FUTABA

JR

KO

SANWA

106

(1mm)

77

(1mm)

77

(1mm)

77

(2mm)

123

Must be purchased separately!

10¡

TP

18mm

No.1, No.6, No.7

20

Part bags used.

Throttle Control Servo

Steering Servo

10

3 x 10mm

TP Screw

23

Servo Saver

77 78

123

77 78

123

77 78

123

205

76

108

209

3x10mm(TP)

3x10mm

3x15mm

22~23.5mm

Use parts , and to

achieve the dimensions shown

in the drawing.

77 78

123

Must be purchased separately!

4

3 x 10mm

TP Screw

Set up according the

servo you use.

4

3 x 15mm

TP Screw

4

3 x 15mm

TP Screw

TP

77 78

123

TP

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Kyosho FW-05 S SERIES ユーザーマニュアル

Kyosho FW-05 S SERIES ユーザーマニュアル

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