Kyosho FW-05 S SERIES ユーザーマニュアル

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THE FINEST RADIO CONTROL MODELS
R
*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No. 31483
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
5 6
7 34
35
36 37
38 41
INDEX
INSTRUCTION MANUAL
Official Licensed Product
UNDER SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2003 KYOSHO CORPORATION
Before beginning assembly, please read these instructions thoroughly!
WOODONE TOM'S SUPRA
1
BEC
Minimum 2 channel radio with 2 servos.
For more information on the radio, refer to its instruction manual.
Stick-type
Wheel-type
Battery Box
¥
¥ If a battery box not included with your radio system, one
must be purchased separately.
Required for engine starting:
REQUIRED FOR OPERATION (1)
19~20mm
38~41mm
Suitable size servos
2
PAINT BRUSH
3
Paints (for painting the body shell)
POLYCA COLOR
(Brush paints)
No.2230
MASKING SHEET
No.1947
For safe masking jobs, use this plastic masking
sheet featuring one self-adhesive edge.
KYOSHO SPRAY COLOR
No.76301 ~ 76711
CAUTION: Only use a radio suitable for surface use!
CAUTION: Before using Kyosho Spray Colours, always read the
instructions thoroughly!
AAAA
AAAA
AAAA
AA-size Batteries
WARNING: Never use petrol or kerosene!
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
F
U
E
L
P
R
O
F
F
P
A
I
N
T
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
F
U
E
L
P
R
O
F
F
P
A
I
N
T
2
In case of using reverse switch, refer to instruction
manual included in the radio set.
FUEL
No.73201
Super Starter Pack
Plug Heater / AC ChargerGlow Fuel Plug Wrench
4
Tools required
TOOLS INCLUDED
Sharp Hobby Knife
1.5mm, 2mm, 2.5mm, 5mm
Hex Wrench
(1.5mm, 2mm, 2.5mm, 5mm)
Phillips Screwdriver (L, M, S)
Needle Nose Pliers
Awl
Punz—n
Wire Cutters
Cross Wrench
GREASE
Grease
REQUIRED FOR OPERATION (2)
CAUTION: Handle tools carefully!
3
PO
W
ER
ON
P
O
W
E
R
S
T
.
D
/
R
D
IG
I
TA
L P
R
O
P
O
R
TIO
N
A
L R
A
D
IO
C
O
N
TR
O
L S
Y
S
TE
M
P
E
R
FE
X
K
T-3
S
T
.
T
R
I
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T
H
.
T
R
I
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Mo
d
e
l
N
o
.
K
T
-
3
RADIO PREPARATION
Set up the radio as explained below.
Receiver
Switch
5
4
3
8
ON
OFF
10
Battery Box
1
2
3
4
5
6
7
8
9
10
11
12
3
3
/
1
2
3
4
5
6
7
8
9
10
11
12
Insert AA-size batteries into
the Transmitter.
Extend the Transmitter antenna.
Insert the AA-size dry batter-
ies into the battery box.
Plug in the battery box.
Unwind the Receiver antenna.
Center the Transmitter trims.
Switch "ON" the Transmitter.
Switch "ON" the Receiver.
Make sure the servos move ac-
cording to your transmitter inputs.
Switch "OFF" the Receiver.
Switch "OFF" the Transmitter.
Retract the Transmitter antenna.
1
2
12
Transmitter
6
9
1
2
12
6
ON
OFF
11
7
9
ON
OFF
11
7
KNIFE EDGE REAMER
No.695101
1 ~ 15mm
No need to pre-drill! Drills neat 1 ~ 15mm holes directly!
CURVED SCISSORS & SANDER
No.1829
For trimming body shells. Makes cutting curved lines easy!
KYOSHO
KYOSHO Special Glue
No.96154
Instant Glue
Special Glue
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue
(CA glue, super glue).
Apply grease.
Apply threadlocker
(screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
4
BRG001
No.BRG001
Ball bearings are optional!
(with optional part no.)
5
No.3
No.6
No.4
Shaded Parts are not used.
77
74
75
72
239
239
73
74
78 78
76
77
76
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)
18
14
15
49
48
47
52
50 50
18
6162
63
66
65
64
69 69
70
68
71
67
99
98
98
101 100
91
93
95
92
959494
6
No.7
Shaded Parts are not used.
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)
121
121
120120
116
117
124
132
132
127
131 131
129
129
123 123
110
110
103
104
109
106
108
107
207
208
212
209
204
205
211
206
No.2, No.5
7
Part bags used.
1
Gear Differential
x1
Assemble as many times as specified.
x1
x1
For Front
For Rear
8
4
Differential Joint
11
O-ring P5
4
13
2 x 11mm
Pin
12
2
4 x 27mm
Shaft
4
10
5 x 12mm
Shim
4
9 4 x 10mm
Shim
2.6 x 12mm
TP F/H Screw
4
8
8
1
11
10
13
6
7
12
9
9
6
2
3
11
10
13
7
5
8
2.6x12mm
2.6x12mm
11
8
10
1
13
Apply grease.
For Front (Optional parts)
(No.SIL50000 Silicon Oil #50000)
For Rear (Optional parts)
(No.SIL5000 Silicon Oil #5000)
Oil
O P5
TP
No.SIL50000 50000
No.SIL5000 5000
No.1, No.3, No.7
8
2
Center Gear
200
201
202
203
18
14
30
204
124
31
15
3x30mm
If you do not want to install a
Roll Bar, use these parts instead.
1
2
3
Part bags used.
Assemble in the specified order.
201
3 x 20mm
Pin
1
31
5 x 10mm
Ball Bearing
1
30
8 x 14mm
Ball Bearing
2
3 x 30mm
F/H Screw
1
No.1, No.3
Apply rubber type glue.
Note the direction.
Note the direction.
Long
Short
Top
1
Brake Piston
33
3
Brake
1
Brake Shaft
32
36
36
37
35
35
33
32
3x12mm
2
3 x 12mm
Screw
6.5mm
No.1, No.3
No.1
9
Part bags used.
4
Center Gearbox
5
Center Gearbox
215
17
16
13
213
13
4
3 x 10mm
TP F/H Screw
3x10mm
3x10mm
2.6x4mm
2.6x4mm
3x3mm
2.6mm
2.6mm
2
13
2 x 11mm
Pin
1
3 x 3mm
Set Screw
2
2.6mm
Washer
Apply threadlocker (screw cement).
2
2.6 x 4mm
Screw
2mm
No.1, No.4
6
Steering
1
45
Servo Saver Spring
44
1
Servo Saver Nut
2.6x8mm
2.6x8mm
214
247
49
43
214
47
48
45
44
24mm
Top
Front
Front
1mm
Note the direction.
2
2.6 x 8mm
TP Screw
2
214
5.8mm
Pillow Ball
Ensure smooth, non-binding movement when assembling.
Pay close attention here!
TP
No.1, No.4
10
Part bags used.
7
Steering
1
3 x 8mm
F/H Screw
2
3 x 15mm
Set Screw
6
54
5.8mm
Ball End
1
53
3 x 30mm
Rod
54
54
53
x1
14mm
Apply threadlocker (screw cement).
True-to-scale diagram.
56
3x8mm
x2
Assemble as many times as specified.
54
54
x2
3x15mm
0mm
No.1, No.4
8
Steering
3x10mm
3x10mm
50
50
50
50
46
3x10mm(F/H)
2
3 x 10mm
Screw
4
50
5 x 8 x 2.5mm
Plastic Bushing
2
3 x 10mm
F/H Screw
Temporarily tighten.
Ball bearings are optional ! (with optional part no.)
BRG002
BRG002
BRG002
BRG002
BRG002
1
56
5.8mm
Flange Ball
: No.BRG002
No.1, No.6, No.7
11
Part bags used.
10
Front Gearbox
2
3 x 20mm
Cap Screw
3 x 6mm
Screw
2
3 x 10mm
TP F/H Screw
3 x 12mm
Screw
2
4 x 8mm
Set Screw
No.5, No.6
59
59
60
192
61
13
31
29
58
4
9
Front Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
12 x 15 x 0.1mm
Shim
4
192
12 x 15 x 0.2mm
Shim
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
Apply grease.
193
193
5 x 8 x 0.5mm
Shim
1
63
62
103
3x6mm
3x12mm
3x20mm
3x20mm
3x10mm(TP F/H)
4x8mm
1mm
1
2
TP
12
Part bags used.
No.1, No.5, No.6
11
Front Suspension
2
3 x 12mm
Screw
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
2
246
3 x 57mm
Shaft
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
64
79
81
68
246
70
66
214
214
67
73
82
80
13
69
82
69
74
65
72
3x12mm
4mm
< >Right
< >Left
Marked “L”
Marked “R”
4
214
5.8mm
Pillow Ball
Hex Wrench (5mm)
Hex Wrench (2.5mm)
82
69
82
4.5mm
4mm
< >
< >
L
R
5mm
2.5mm
No.1,
No.5
13
Part bags used.
No.1, No.5
12
Front Suspension
13
Front Suspension
Temporarily tighten.
2
3 x 10mm
TP F/H Screw
2
E2.5
E-ring
86
88
3x10mm
3x15mm
3x15mm
E2.5
4
3 x 15mm
TP F/H Screw
Securely tighten the screws that were
only temporarily installed earlier.
For Left
For Right
Assemble left and right sides the same way.
1
88
Swing Shaft (Long)
Cut off the shaded portion if the Front
Bulk
61
interferes with the Steering
Plate
247
.
61
61
247
TP
E
TP
No.1, No.5, No.6
14
Part bags used.
14
Front Suspension
4
E2.5
E-ring
2
245
3 x 39mm
Shaft
2
88
Swing Shaft
2
89
O-ring P3 (Black)
245
245
88
88
89
89
71
71
E2.5
E2.5
E2.5
E2.5
Apply grease.
Assemble in the specified order.
1
1
2
2
3
3
E
O P3
No.1, No.5, No.6
15
Part bags used.
16
Rear Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
4
192
Apply grease.
3 x 6mm
Screw
3 x 15mm
Screw
2
3 x 15mm
Cap Screw
59
59
60
192
91
13
29
193
31
4
58
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
No.1, No.7
15
Bumper
3mm
Nylon Nut
6
3 x 10mm
TP Screw
3
3 x 10mm
F/H Screw
120
120
117
119
3x10mm
3x10mm
3x10mm
3x10mm
116
3mm
3x10mm(F/H)
12 x 15 x 0.1mm
Shim
12 x 15 x 0.2mm
Shim
193
5 x 8 x 0.5mm
Shim
1
3
93
92
3x6mm
3x15mm
3x15mm
1
2
Cut off the shaded portion if
117
interferes with the
62
Front Bulkhead.
Cut off shaded portion.
TP
117
62
16
Part bags used.
No.1, No.5, No.6
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
4x20mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
17
Rear Suspension
2
4 x 8mm
Set Screw
3 x 15mm
Screw
4
96
6.8mm
Flange Ball
4 x 20mm
Set Screw
4
98
6.8mm
Ball End
x2
Assemble as many times as specified.
True-to-scale diagram.
96
98
98
96
x2
Insert from wider side.
7mm
99
214
79
81
101
80
82
82
13
69
69
74
100
4x8mm
3x15mm
4mm
< >Right
< >Left
Marked “R”
Marked “L”
Use the holes
on the bottom.
5mm
Hex Wrench (5mm)
Hex Wrench (2.5mm)
69
82
82
3.8mm
2
2
2
214
5.8mm
Pillow Ball
< >
< >
L
R
5mm
2.5mm
No.1, No.5, No.6
No.1, No.7
17
Part bags used.
18
Rear Suspension
Use the uppermost holes.
3 x 15mm
Screw
2
3 x 10mm
F/H Screw
2
88
Swing Shaft
2
102
3 x 59mm
Shaft
88
94
94
102
102
104
3x10mm
3x10mm
3x15mm
3x10mm(TP)
3x10mm(TP)
3x10mm(TP F/H)
19
Rear Shock Stay
2
3 x 10mm
TP F/H Screw
Assemble left and right sides the same way.
Apply grease.
For Left
For Right
2
3 x 10mm
TP Screw
Marked “H”
Marked “H”
2
TP
TP
H
H
18
Part bags used.
No.1, No.7
21
Rear Body Mounts
2
3 x 10mm
TP Screw
3x10mm
121
121
3x10mm
No.1, No.3
20
Rear Suspension
187
3x10mm
3x10mm
3x10mm
3x10mm
8
3 x 10mm
TP F/H Screw
1
187
Swing Shaft
TP
TP
No.1, No.4, No.6, No.7
19
Part bags used.
22
Steering Servo
4
3 x 10mm
TP Screw
Set up according the
servo you use.
Be sure to use the rubber
bushings included with
the servos.
4
3 x 15mm
TP Screw
TP
4
3 x 10mm
TP Screw
4
3 x 15mm
TP Screw
TP
1
3 x 8mm
Screw
1
56
5.8mm
Flange Ball
Neutral position must be at a
10 degree angle as shown in
the drawing.
approx. 18mm
Servo Horn
Steering Servo
106
107
56
3x8mm
3x10mm
3x10mm
3x15mm
3x15mm
Note the direction.
< >
< >
< >
< > FUTABA
< / S9451 >FUTABA
JR
KO
SANWA
106
106
106
106
(1mm)
77
(1mm)
77
(1mm)
77
(2mm)
123
Must be purchased separately!
10¡
TP
TP
18mm
No.1, No.6, No.7
20
Part bags used.
Throttle Control Servo
Steering Servo
10
3 x 10mm
TP Screw
23
Servo Saver
77 78
123
77 78
123
77 78
123
205
76
108
209
3x10mm(TP)
3x10mm(TP)
3x10mm(TP)
3x10mm
3x10mm
3x15mm
22~23.5mm
Use parts , and to
achieve the dimensions shown
in the drawing.
77 78
123
Must be purchased separately!
4
3 x 10mm
TP Screw
Set up according the
servo you use.
4
3 x 15mm
TP Screw
4
3 x 15mm
TP Screw
TP
77 78
123
TP
TP
TP
/