SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No. 31102
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
5 6
7 24
25
26 27
28 31
INDEX
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2001 KYOSHO
Before commencing assembly, please read these instructions thoroughly!
INSTRUCTION MANUAL
Radio Controlled .12 Engine Powered Racing Car Series
THE FINEST RADIO CONTROL MODELS
R
1
2ch radio control set with 2 servos.
Stick-type
2ch radio set.
Wheel-type
2ch radio set.
Ni-Cd Battery
AA-size Batteries (For Transmitter)
AAAA
AAAA
Servo Receiver
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
2
Engine & Muffler
This kit requires a .12 class engine.
*Only SG Shaft (Pilot Shaft) with Slide
Carburettor engine without pull starter
is available.
This kit requires a 2 channel radio
con-trol set with 2 servos.
Because there are stick-type and
wheel-type transmitters, use which
ever fits your convenience best.
In case of using reverse switch, refer
to instruction manual included in the
radio set.
3
Required for engine starting:
2
Engine for .12
class cars
Muffler Manifold
Plug
Air Filter Tape
No.96422
Quick Fill Fuel Bottle
No.96411
One-touch Plug Heater Set
No.80312
Locking Jig & Wrench
No.39771
Multi Starter Box
No.71024
X - Force 2400 Ni-Cd Battery
Glow Fuel Fuel Pump Plug Heater
Plug Wrench Starter Battery
4
Paint
5
Other equipment required.
For painting the body, use Kyosho paints
for models!
KYOSHO SPRAY COLOR
No.76501 76711
No.2230
POLYCA COLOR
Joining Pipe
No.39051
No.39054
No.39051 Tuned Silencer Set (Side) or,
No.39054 Tuned Silencer Set (Rear)
No.607002
RC
Glow En
gine
Fue
l
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
Tire setter
Only use No.71161 6V X-FOURCE 600 Ni-Cd
Battery. (Do not use other batteries.)
KYOSHO CORPORATION NO.71901
RECHARGEABLE Ni-Cd BATTERY
6
Tools required
REQUIRED FOR OPERATION (2)
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
3
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench
Phillips Screwdriver (L.M.S) Needle Nose Pliers
Pliers
Box Wrench
RADIO PREPARATION
Instant Glue
Cross Wrench (S)
Grease
Wire Cutters
Grease
Awl
Set up the radio control system as indicated below.
1
2
3
5
6
7
8
9
10
11
4
1
START
FINISH
2
3
4
5
6
7
8
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the charged Ni-Cd battery to
the receiver.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
Screw Cement
Rubber Cement
1
2
3
4
5
6
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
4
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
How to read the instruction manual:
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
Apply instant glue
(CA glue, super glue).
Apply grease.Apply threadlocker (screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately! Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
5
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded Parts are not used.
33
32
34
4
119
186
187
192
195
194
193
188
190189
185
1 2
3
15
14 13
16
32
333333
6
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded Parts are not used.
6
9
7
10
95
94
93
92
96
96
11
49
54
51 52
55
50
47
53
49
89
88
176
90
91
180
181
183
184
182
179
No.2
7
Part bags used.
1
Gear Differential
2
Front Oneway
No.1, No.2,
No.3
63
2
Differential Joint
149
O-ring P5
2
151
2 x 11mm
Pin
150
2
4 x 27mm
Shaft
2
148
5 x 12mm
Shim
4
147
4 x 10mm
Shim
63
27
149
148
151
45
45
45
46
150
147
147
147
45
147
31
149
148
151
46
81
63
2.6x8mm
2.6x8mm
< >For Rear
Pour Silicon Oil (Hard) included
in the kit.
4
2.6 x 8mm
TP F/H Screw
2
Silicone Oil (Hard)
149
63
148
27
151
Apply Instant Glue.
2x8mm
Note the direction.
30 29
30
167
176
156
156
176
167
166
29
4
2 x 8mm
Screw
2
156
12 x 18mm
Ball Bearing
2
176
Front Oneway Collar
167
2
Cup Joint
Apply threadlocker (screw cement).
Apply instant glue (CA glue, super glue).
O P5
< >
TP
29
No.1, No.3,
No.10
8
Part bags used.
No.1, No.3, No.10
4
98
4.8mm
Ball End (Medium)
71
Steering Rod
2
3mm
Nylon Nut
2
104
4.8mm
Ball Stud
93
Serrated Cap (F)
FUTABA
KO
JR
SANWA
94
Serrated Cap (KJS)
3
Steering
95
Serrated Cap (H)
HITEC
2
98
98
71
x2
approx. 31.5mm
The Side with groove is
reverse screw.
x2
Assemble as many times as specified. True-to-scale diagram.
4
Front Bulkhead
3mm
104
104
92
4
3 x 12mm
TP F/H Screw
2
4 x 8mm
Set Screw
2
1
44
4x8mm
4x8mm
3x12mm
3x12mm
77
Front Belt
approx. 0.5mm
Steering
Front Oneway
31.5mm
F
H
KJS
TP
0.5mm
No.1, No.3,
No.10
No.3,
No.10
9
Part bags used.
5
Front Suspension Arm
6
Front Suspension Arm
Assemble left and right
sides the same way.
Ensure smooth, non-binding
movement when assembling.
103
187
7
210
14
154
185
186
200
199
61
6
104
155
151
32
100
99
2
1
99
100
13
3x15mm
3x3mm
74
74
75
75
43
62
152
9
10
3x3mm
E2.5
E2.5
3x3mm
4x8mm
3x12mm
4mm
2
3 x 15mm
F/H Screw
2
103
3mm
F/H Washer
2
4 x 8mm
Set Screw
2
104
4.8mm
Ball Stud
2
155
6 x 12mm
Ball Bearing
2
154
10 x 15mm
Ball Bearing
4
99
9mm
Pillow Ball
4
100
9mm
Pillow Ball Nut
61
2
Wheel Shaft (Front) (Black)
2
151
2 x 11mm Pin
2
75
3 x 47mm
Shaft
2
74
3 x 74mm
Shaft
2
62
Swing Shaft (Front)
2
E2.5
E-ring
2
3 x 3mm
Set Screw
2
3 x 3mm
Set Screw
152
O-ring P3 (Red)
2
approx. 2.5mm
< >Right
< >Left
Hex Wrench
(5mm)
Hex Wrench (2.5mm)
For Left
For Right
2
4mm
Flanged Nylon Nut
3.2mm
2.7mm
Assemble in the
specified order.
Apply grease.Tentatively tighten.
2
210
5.8mm
Flange Ball
2
3 x 12mm
Set Screw
Apply threadlocker
(screw cement).
Note the direction.
6mm
E
O P3
2.5mm
< >
< >
5mm
2.5mm
No.1, No.3, No.10
No.1, No.4,
No.10
No.1, No.4
10
Part bags used.
7
Bumper
2
3 x 10mm
TP Screw
145
146
4
66
145
144
151
151
23
64
24
21
3x8mm
3x10mm
3x10mm(F/H)
3mm
3x15mm
8
Rear Bulkhead
9
Rear Bulkhead
2
3 x 15mm
Cap Screw
1
Brake Piston
146
1
Brake Shaft
66
1
19T
Pulley
21
2
151
2 x 11mm
Pin
64
Spur Gear Shaft
1
approx. 6.5mm
Cut off.
180
181
181
182
182
179
Apply rubber type glue.
3mm
Nylon Nut
3 x 10mm
F/H Screw
"19" Inscription
Note the
direction.
Top
2
3 x 8mm
TP F/H Screw
3
3
TP
6.5mm
19
TP
0.5mm
No.1, No.4,
No.10
No.1, No.4,
No.10
11
Part bags used.
10
Rear Bulkhead
2
4 x 8mm
Set Screw
4
3 x 12mm
TP F/H Screw
1
E5
E-ring
2
155
6 x 12mm
Ball Bearing
2
156
12 x 18mm
Ball Bearing
1
151
2 x 11mm
Pin
3x12mm
3x12mm
4x8mm
E5
79
Belt (Small)
Rear Differential
Assembly
11
Rear Suspension Arm
99
15
11
212
16
154
210
155
214
151
100
99
32
100
188
102
101
4x8mm
3x15mm
3x12mm
4mm
2
4 x 8mm
Set Screw
2
3 x 15mm
Cap Screw
2
155
6 x 12mm
Ball Bearing
2
154
10 x 15mm
Ball Bearing
4
99
9mm
Pillow Ball
4
100
9mm
Pillow Ball Nut
212
2
Wheel Shaft (Rear) (Silver)
2
101
6.8mm
Flange Ball
2
210
5.8mm
Flange Ball
2
188
6.8mm
Ball End
102
4x20mm
Adjustable Rod
2
Assemble left and right
sides the same way.
Ensure smooth, non-binding
movement when assembling.
2
151
2 x 11mm
Pin
x2
approx. 5mm
True-to-scale
diagram.
x2
Assemble as many
times as specified.
Tighten up to
the end.
< >Right
< >Left
Hex Wrench
(5mm)
4x8mm
26
21
155
151
3
156
156
143
143
4
155
approx. 2.5mm
2
4mm
Flanged Nylon Nut
The side with
the step is a
reverse screw.
Insert from wider side.
2
1
Hex Wrench (2.5mm)
Assemble in the
specified order.
Tentatively
tighten.
1.3mm
Marked “R”
2
214
6x8x2mm
Aluminium Collar
For Right
For Left
190
189
2
3 x 12mm
Set Screw
"19" Inscription
Marked “L”
Apply threadlocker
(screw cement).
TP
E
Assy
5mm
< >
< >
5mm
2.5mm
2.5mm
L
R
19
No.1, No.4, No.10
12
No.5, No.10
121
121
115
118
118
1
4
1
3
2
119
120
119
120
2.6x12mm
4x4mm
2.6x12mm
13
2 Speed Changer
Firmly tighten the set screws onto
the flat spots.
120
2.6x12mm
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 3 rounds, then
please set up according to the track condition.
120
12
Rear Suspension Arm
3 x 20mm
Cap Screw
2
3 x 12mm
TP F/H Screw
2
3 x 10mm
TP Screw
2
213
Swing Shaft (Rear)
2
76
3 x 59mm
Shaft
1
4 x 4mm
Set Screw
2
2.6 x 12mm
Cap Screw
2
119
2 Speed Spring
2
120
2.6 x 3 x 5.5mm
Collar
2
121
5mm
Roller
191
76
213
3x10mm
3x12mm
3x20mm
For Left
For Right
2
Part bags
used.
Apply threadlocker
(screw cement).
Apply grease.
Assemble left and right
sides the same way.
Assemble in the
specified order.
Ensure smooth, non-binding
movement when assembling.
2
2.6mm
3
120
TP
TP
2
No.6, No.10
13
Part bags used.
15
Middle Shaft Support
4
3 x 12mm
TP F/H Screw
3x12mm
3x12mm
117
No.5, No.10
116
122
123
155
155
114
3x6mm
3x6mm
3x10mm
3
3 x 6mm
F/H Screw
3 x 10mm
Cap Screw
1
14
2 Speed Changer
Note the direction.
1
1
122
3 x 8 x 12mm
Collar
123
3 x 12mm
Washer
2
155
6 x 12 x 4mm
Ball Bearing
54
TP
2
2
5
1
8
No.1, No.6,
No.10
14
Part bags used.
No.1, No.6,
No.10
16
Middle Shaft Support
2
151
2 x 11mm
Pin
3
E5
E-ring
2
155
6 x 12mm
Ball Bearing
1
18T
Pulley
22
1
25T
Pulley
20
17
Center Bulk
4
3 x 12mm
TP F/H Screw
4
3 x 10mm
TP Screw
78
Middle Belt
65
Middle Shaft
1
3x12mm
3x12mm
3x10mm
E5
E5
E5
3x10mm
155
151
65
55
196
197
7
1
4
3
5
2
6
8
9
10
151
26
22
155
37
52
51
Front Belt
Assemble in the specified order.
"18" Inscription
"25" Inscription
Note the direction.
Front
"25" Inscription
51
52
E
TP
TP
18
25
25
No.7
No.7, No.10
15
Part bags used.
18
Engine
19
Engine
3x10mm (Cap)
3x10mm (Cap)
For Side Exhaust, SG shaft (Pilot shaft) type.
Must be purchased separately! Apply threadlocker (screw cement).
Marked “O.S.”
In case of no space as shown, insert
the washer included in the kit.
219
206
217
208
198
207
209
109
110
218
215
216
158
112
113
205
158
221
224
220
Engine Assembly
Cut off shaded portion
if it is needed.
1
7 x 11mm
Washer
110
108
108
108
108
215
1
Bell Guide Washer
2
158
5 x 10 x 4mm
Ball Bearing
3 x 10mm
Cap Screw
1
3 x 12mm
Cap Screw
3 x 15mm
Cap Screw
1
220 221
0.5mm
2mm
Select according to the engine you use.
Adjust 5x0.1mm, 5x0.5mm
and
3x0.2mm so that this space
to be 0.5mm
(Refer to the Setting Sheet).
3x12mm
3x15mm
220
221
224
4
SG
O.S.
108
0.5mm
5x0.1mm
5x0.5mm 3x0.2
mm
220
221 224
No.6, No.10
No.7, No.10
16
Part bags used. Must be purchased separately!
20
Engine
4
3 x 8mm
Screw
In case of Side Exhaust engine,
No.39051 Tuned Silencer or
No.39053 Manifold.
Not use for Rear Exhaust
engine.
3x8mm
3x8mm
3x8mm (TP F/H)
3x10mm
1
3 x 10mm
TP Screw
Bend the wire to
adjust the muffler.
Muffler
21
Tighten the screws
with one sheet of
paper inserted b
etween both gears.
47
3x10mm
3x3mm
222
202
Engine Assembly
1
3 x 8mm
TP F/H Screw
Nylon Strap
1
3 x 10mm
F/H Screw
1
3 x 3mm
Set Screw
V-One R
39051
39053
TP
1
TP
17
Part bags used.
No.8
No.8
4
137
O-ring (Blue)
2
139
C-ring
2
135
Shock Collar (A)
2
138
2
2.6mm
Washer
2
2.6mm
Nylon Nut
134
138
139
137
133
135
140
130A
136
131
223
130B
82
83
132
2.6mm
2.6mm
x2
x2
141
Silicone
(Soft)
For Front (Short)
22
Front Shock
23
Front Shock
No.8
2
135
4
137
O-ring (Blue)
2
139
C-ring
Shock Collar (A)
2
138
2
2.6mm
Washer
2
2.6mm
Nylon Nut
24
Rear Shock
x2
Assemble as many times as specified.
No.1, No.8
91
x2
25
Rear Shock
For Rear (Long)
134
138
139
137
133
135
140
130A
136
131
223
132
2.6mm
2.6mm
x2
141
Silicone
(Soft)
Shock Piston
Shock Piston
(Blue)
(Black)
Do not use the !
130B
2
223
5.8mm
Shock End
2
223
5.8mm
Shock End
5mm
11.5mm
6.5mm
12mm
O
C
A
O
C
A
130B
18
Part bags used.
27
Rear Stabilizer
No.1, No.8, No.10
No.1, No.6, No.10
26
Front Shock Stay
Front Shock
210
183
3x20mm
203
194
201
3x8mm
3x10mm
3x10mm
3x6mm
1
3 x 8mm
Screw
2
3 x 10mm
Cap Screw
2
210
5.8mm
Flange Ball
3 x 20mm
Set Screw
2
178
173
x2
98
172
2
3 x 6mm
Flanged Cap Screw
2
4 4.8mm
Ball Stud (S)
98
4.8mm
Ball End (Medium)
2
6
5.8mm
Ball Stopper
2
7 5.8mm
Ball End
2
3 x 3mm
Set Screw
2
Apply threadlocker
(screw cement).
x2
Assemble as many
times as specified.
Assemble left and right
sides the same way.
True-to-scale diagram.
2
3 x 12mm
Set Screw
0mm
3x12mm
3x3mm
4mm
S
No.1, No.10
19
Part bags used.
29
Rear Shock
Apply threadlocker (screw cement).
No.1, No.10
28
Rear Shock Stay
Rear Shock
195
193
192
193
3x20mm
3mm
3x10mm
3x20mm
3mm
3x20mm
3mm
3 x 10mm
TP Screw
2
210
210
3x12mm
3x12mm
2
210
5.8mm
Flange Ball
3 x 12mm
Set Screw
2
4
3mm
Nylon Nut
4
3 x 20mm
Screw
Note the direction.
3mm
3x20mm
Ensure smooth, non-binding movement when assembling.
TP
No.6, No.9, No.10
No.1, No.10
No.6, No.10
20
Part bags used.
30
Fuel Tank
3 x 15mm
F/H Screw
2
3mm
Nylon Nut
2
3mm
Nut
3x12mm (TP)
3x12mm (TP)
3x12mm (TP)
3x10mm
3x10mm
Insert Rubber
Grommet into
Both Servo.
31
Servo Saver
3 x 12mm
TP Screw
2
3 x 8mm
Screw
Steering Servo
Throttle Control Servo
32
Roll Bar
2
3 x 10mm
TP Screw
Must be purchased separately!
Note the direction.
Note the direction.
33
Note the direction.
Front
53
33
33
33
33
Note the direction.
49
2
6
2
3 x 10mm
Screw
53
Apply threadlocker (screw cement).
Depending on Servo,
select 3x8mm or 3x10mm.
Set up according the
servo you use.
49
56
163
50
60
3mm (Nylon)
3mm (Nylon)
3mm
3x15mm
3x15mm
Nylon Straps (Mid size)
Pull the Nylon Strap to open the tank.
TP
TP
3x8mm 3x10mm
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