Kyosho EVOLVA 2003 ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.

No. 31283

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

OPERATING YOUR MODEL SAFELY

EXPLODED VIEW

SPARE PARTS & OPTIONAL PARTS

2 3

3

4 5

6

7 30

31

32 33

34 37

INDEX

INSTRUCTION MANUAL

UNDER SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before beginning assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take care before operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

EVOLVA 2003

2003 KYOSHO CORPORATION

Before beginning assembly, please read these instructions thoroughly!

1:8 Scale Radio Controlled .21 Engine Powered 4WD Racing Car

1

2ch radio control set with 2 servos.

Stick-type

2ch radio set.

Wheel-type

2ch radio set.

Ni-Cd Battery

AA-size Batteries (For Transmitter)

AAAA

Servo Receiver

25~29mm

36~42.5mm

15~17mm

REQUIRED FOR OPERATION (1)

Suitable servos & receiver

2

Engine & Muffler

This kit requires a .21 class engine.

This kit requires a 2 channel radio con-

trol set with 2 servos.

Because there are stick-type and wheel-

type transmitters, use which ever fits

your convenience best.

Switch the reverse (transmitter) for the

throttle control.

For more information on the radio con-trol

set, refer to its instruction manual.

3

Required for engine starting:

2

No.71212 6V X-FORCE

1100

Ni-Cd Battery

Engine for

.21 class cars

Muffler

Manifold

Plug

Air Filter

No.36204

No.FM427

Tape

No.96422

Quick Fill Fuel Bottle

No.80312

Locking Jig & Wrench

Glow Fuel

Glow En

gine

Fue

l

Fuel Pump

Plug Wrench Starter Battery

4

Paint

5

Other equipment required.

Body

Tire

For painting the body, use Kyosho paints

for models!

KYOSHO SPRAY COLOR

No.76501 76711

Joining Pipe

No.92515

Muffler Joining Pipe

No.607003 (25%)

No.607004 (30%)

RC

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

Plug Heater

No.695141

Spark Booster

No.695142

DC

DC Quick Charger

Tire setter

19~20mm

38~41mm

REQUIRED FOR OPERATION (2)

3

RADIO PREPARATION

Instant Glue

Set up the radio control system as indicated below.

1

2

3

5

6

7

8

9

10

11

4

1

START

FINISH

2

3

4

5

6

7

8

Install batteries. (Transmitter)

Extend the antenna. (Transmitter)

Connect the charged Ni-Cd battery to

the receiver.

Extend the antenna. (Receiver)

Center the trims.

Switch on. (Transmitter)

Switch on. (Receiver)

Make sure the servos are in command.

Switch off. (Receiver)

Switch off. (Transmitter)

Retract the antenna. (Transmitter)

1

2

3

4

5

6

7

8

9

10

11

6

Tools required

No need to pre-drill!

Drills neat 1mm to 15mm

holes directly!

ROUND CUTTER & SANDER

No.1829

For trimming bodies!

Cutting along curved lines

never was so easy!

TOOLS INCLUDED

Sharp Hobby Knife

Hex Wrench

Phillips Screwdriver (L.M.S)

Needle Nose Pliers

Pliers

Box Wrench

Cross Wrench (S)

Grease

Wire Cutters

Grease

Awl

Screw Cement Rubber Cement

KYOSHO

KYOSHO Special Glue

No.96154

Instant Glue

Special Glue

Clutch Spring Adjust Tool

No.TSW5

KNIFE EDGE REAMER

No.695101

50

100

mm

No.80951B

Flywheel Wrench

No.80951B

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN (1)

4

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name, True-to-scale

Diagram, Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified by

key numbers. For purchasing spare parts,

find the key no. of the part needed in the

spare part list and refer to the left column

to look up the corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply instant glue (CA glue, super glue).

Apply grease.

Apply threadlocker (screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Cut off shaded portion.

Front Suspension

1

2mm

Apply rubber cement.

Example

Assemble in the specified

order.

BEFORE YOU BEGIN (2)

5

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the

left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

4mm

E-ring

Pillow Ball

5.8mm

6

212

313

314

285285 286

287

283

284

288

292

291

294

293

295

213

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)

Shaded Parts are not used.

x2

7

141A 141A

34

36

32

53

55

52

53

50

35

36

34

343 341342

344

342 343 340

349349

339

350 350 351 351

348 348

347346345

312

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)

Shaded Parts are not used.

62

64

63

66

65

26

10

K

S

J

F

1211

25

310

303

302

306

305

307

311

309 309

304

308

309

No.1, No.10

8

Part bags used.

1

Front Shock

2

Rear Shock

4

249

O-ring (Clear)

2

151

C-ring

4

249

O-ring (Clear)

2

151

C-ring

2

279

Front Piston

Shock Collar (A)

2

150

2

2.6mm

Washer

2

2.6mm

Nylon Nut

2

72

4.8mm

Ball End (Short)

Shock Collar (A)

2

150

2

2.6mm

Washer

2

2.6mm

Nylon Nut

2

361

Rear Piston

2

252

5.8mm

Shock End

145

150

151

249

358

279

155

141A

364

352

72

356

305

353

2.6mm

x2

154

Oil

For Front (Short)

360

150

151

249

359

361

155

141A

364

352

252

357

353

2.6mm

x2

154

Oil

For Rear (Long)

306

11.5mm

15mm

x2

Assemble as many times as specified.

Apply grease.

O

C

O

C

A

No.3, No.11

No.1, No.3, No.11

9

Part bags used.

4

168

12x21x5mm

Ball Bearing

85

3 x 20mm

3

Front Suspension

2

3 x 3mm

Set Screw

330

168

290

289

168

186

"L" marked.

75

85

< Right >

< Left >

12 x 18 x 0.5mm

Washer

186

Firmly tighten the

set screws onto

the flat spots.

4

104

10mm

Screw Cap

4

103

9mm

Ball Screw

103

104

309

111

99

Hex Wrench (5mm)

4

Front Suspension

< Left >

< Right >

2

99

4.8mm

Ball Stud

2

Assemble left and right

sides the same way.

Apply threadlocker

(screw cement).

Ensure smooth non-binding

movement while assembling.

3x3mm

L

5mm

No.1, No.3, No.4, No.11

No.1, No.4

10

Part bags used.

Assemble left and right

sides the same way.

Tentatively tighten.

3 x 16mm

F/H Screw

2

99

4.8mm

Ball Stud

4

4 x 8mm

Set Screw

7

3 x 3mm

Set Screw

322

298

329

287

296

99

283

284

244

243

165

242

297

288

285

286

4x8mm

3x3mm

3x12mm

3x16mm

3x3mm

5

Front Suspension

Firmly tighten the 3x3mm set

screws onto the flat spots.

< Right >

< Left >

2

4

3 x 12mm

Screw

2

73

4.8mm

Ball End (Medium)

2

156

Steering Rod

190

73

156

x2

6

Steering

47mm

The Side with groove is reverse

screw.

2

190

5.8mm

Ball End

True-to-scale diagram.

x2

Assemble as many times

as specified.

3x3mm

No.1, No.4, No.11

11

Part bags used.

No.4,

No.11

4 x 12mm

TP F/H Screw

4x12mm

337

315

327

8

Front Suspension

2

C-ring

2

168

12x21x5mm

Ball Bearing

2

308

6 x 12 x 2mm

Collar

319

291

292

168

308

86

C-ring

168

308

86

7

Front Shaft

< Left >

< Right >

6

Apply grease.

Small holes should be on

same side.

C

TP

No.4, No.11

12

Part bags used.

335

11

Front Shock

3 x 10mm

TP F/H Screw

2

3 x 8mm

Cap Screw

2

4 x 12mm

TP Screw

2

3 x 12mm

Set Screw

2

251

5.8mm

Flange Ball

2

3mm

Nylon Nut

No.1,

No.11

3

4 x 15mm

F/H Screw

3

4mm

Nylon Nut

50

4x15mm

4mm

9

Bumper

No.1, No.4, No.11

3x8mm

3mm

3x12mm

10

Body Mounts

3x10mm

Apply threadlocker (screw cement).

251

Cut view of

side.

Sand holes as shown.

333

4x12mm

55

52

53

Adjust to body shell.

Cut off shaded portion.

TP

333

Assemble left and right sides the same way.

No.5, No.11

No.1, No.5, No.11

13

Part bags used.

Assemble left and right

sides the same way.

Ensure smooth non-binding

movement while assembling.

8

4

168

12x21x5mm

Ball Bearing

4

104

10mm

Screw Cap

4

103

9mm

Ball Screw

2

3 x 3mm

Set Screw

3 x 20mm

Set Screw

76

328

186

168

104

103

309

168

280

186

111

331

Hex Wrench (5mm)

approx.

2.5mm

331

2

3 x 22mm

11

Rear Suspension

12

Rear Suspension

12 x 18 x 0.5mm

Washer

186

< Right >

Firmly tighten the set

screws onto the flat spots.

2

No.5, No.6,

No.11

4

3 x 3mm

Set Screw

3x3mm

4x8mm

211

224

326

115

Hex Wrench (2.5mm)

Tighten screws one after

the other.

13

Rear Suspension

< Left >

4 x 8mm

Set Screw

2

224

4.8mm

Ball Stud (S)

3x3mm

3x20mm

x2

Assemble as many

times as specified.

Temporarily

tighten.

Cut off shaded portion.

Note the direction.

Long

Short

2

Apply threadlocker

(screw cement).

5mm

2.5mm

S

2.5mm

< >

No.7, No.11

14

Part bags used.

2

3 x 3mm

Set Screw

Apply threadlocker (screw cement). Apply grease.

136

140

317

138

245

246

135

246

135

2.6x12mm

3x3mm

2.6x12mm

3x3mm

4x4mm

2.6x12mm

1

4 x 4mm

Set Screw

2

2.6 x 12mm

Cap Screw

1

136

6 x 12 x 4mm

Ball Bearing

2

246

2 Speed Spring

14

2 Speed Changer

Firmly tighten the

set screws onto

the flat spots.

135

2.6 x 3 x 6mm

Collar

140

5mm

Roller

Tighten 2.6mm Cap Screw to Collar till the

screw stops, and unscrew 2.5 rounds, then

please set up according to the track condition.

135

80

79

196

201

136

134

3x6mm

3x10mm

3

3 x 6mm

F/H Screw

3 x 10mm

Cap Screw

15

2 Speed Changer

Note the direction.

1

196

4 x 8 x 12mm

Collar

1

136

6 x 12 x 4mm

Ball Bearing

2

3 x 12mm

Washer

1

201

No.6, No.8,

No.11

16

Pulley

E7 E-ring

2

Pulley 18T

Pulley 20T

92

316

294

293

295

E7

Screw head should not

be out of the surface.

Small holes should be on

same side.

< >

2

2.6mm

135

2

E

18T

20T

No.6, No.11

15

Part bags used.

91

1

3 x 25mm

2

168

12x21x5mm

Ball Bearing

2

C-ring

91

320

66

168

186

C-ring

17

Rigid Axle

Tighten C-Ring

with wrench if

it is loose.

1

12 x 18 x 0.5mm

Washer

186

No.1, No.6, No.11

2

4 x 4mm

Set Screw

2

167

6 x 13 x 5mm

Ball Bearing

300

185

189

167

221

166

167

94

166

256

222

220

4x15mm

4x4mm

1.7~1.9mm

R

2.2~2.4mm

L

R L

E2.5

20T

18T

4x15mm

3x8mm

Note the direction.

Shade off on flat surface

by using #300-#400

Sand Paper!!

18

Rear Assembly

218

299

E2.5

Firmly tighten the 4x4mm

set screws onto the flat spots.

95

363

219

363

4 x 15mm

TP F/H Screw

2

166

4mm

F/H Washer

1

256

6 x 10 x 3mm

Ball Bearing

4

E2.5

E-ring

1

3 x 8mm

Cap Screw

2

218

3 x 26.5mm

Shaft

Apply threadlocker (screw cement).Apply rubber type glue.

1mm thickness.

1.5mm thickness.

C

4x4mm

ASSY

TP

E

1mm

1.5mm

16

Part bags used.

250

233

213

313

355

233 213

213

313

x2

Assemble as many times as specified.

Assemble left and right sides the same way.

No.5

19

Rear Suspension

2

250

7.8mm

Flange Ball

2

3 x 7 x 3mm

Collar

355

233

4 x 20mm

Adjustable Rod

2

Pushing , tighten the screw by

Hex Wrench (Reversed Screw).

Push

313

Hex Wrench (2mm)

1

Note the direction of , then

assemble L/R side.

313

3

Surface of and , should be 1.5mm.

213313

2

x2

< Left >

< Right >

No.11

4 x 6mm

F/H Screw

20

Rear Suspension

4

4x6mm

< Left >

< Right >

Apply threadlocker

(screw cement).

1.5mm

313

2mm

313 213

No.1, No.5, No.6, No.11

No.1, No.6, No.11

17

Part bags used.

21

Rear Suspension

4 x 12mm

TP F/H Screw

8

321

Rear Swing Shaft

2

3 x 3mm

Set Screw

2

8.5mm

190

257

74

257

3 x 20mm

Adjustable Rod

190

5.8mm

Ball End

x2

22

Rear Stabilizer

The side with the step

is a reverse screw.

2

74

4.8mm

Ball End (Long)

4x12mm

3x3mm

321

323

27

323

True-to-scale diagram.

x2

Assemble as many times

as specified.

223

2

3 x 8mm

Flanged Cap Screw

3x8mm

Apply grease.

323

3x3mm

Fasten 3x3mm Set Screw on the

slot of as it is hooked on.

Ensure smooth non-binding

movement while assembling.

323

No.6, No.10, No.11

18

Part bags used.

336

235

109

Rear Shock

23

Rear Shock

2

109

5.8mm

Ball

2

3 x 8mm

Screw

1

3 x 8mm

Cap Screw

3 x 10mm

Cap Screw

2

251

5.8mm

Flange Ball

2

3 x 12mm

Set Screw

3x10mm

3x12mm

3x10mm

3x8mm

3mm

2

3mm

Nylon Nut

Apply threadlocker (screw cement).

251

No.6

19

Part bags used.

101

4

Body Mount Screw (S)

25

Body Mounts

Ensure smooth non-binding movement while assembling.

No.1, No.6, No.11

2

E2.5

E-ring

3 x 18mm

F/H Screw

2

Please shave the shaded

portion off.

24

Body Mounts

32

35

3x18mm

Note the direction.

192

34

36

E2.5

R

L

To the outer hole.

S

E

20

Part bags used.

No.4, No.8, No.11

4

3 x 15mm

TP Screw

4

3 x 6mm

F/H Screw

2

165

3mm

F/H Washer

4

182

O-ring P4

3x6mm

182

301

362

334

182

362

165

26

Fuel Tank

3x15mm

348

Throttle Control Servo

No.1, No.4, No.8, No.11

177

349

312

349

163

162

253

159

311

162

3x3mm

2.6x8mm

2.6mm

2.6x8mm

2.6mm

3x3mm

13 15mm18mm

3

3 x 3mm

Set Screw

2

163

Throttle Brake Spring

3

162

2mm

Stopper

27

Linkage

Servo Horn

2

2.6mm

Nylon Nut

Cut off the fuel tube.

2

2.6 x 8mm

Cap Screw

Must be purchased

separately!

Ensure smooth non-binding

movement while assembling.

Apply threadlocker

(screw cement).

Cut off shaded portion.

TP

O P4

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Kyosho EVOLVA 2003 ユーザーマニュアル

Kyosho EVOLVA 2003 ユーザーマニュアル

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