Kyosho EVOLVA 2003 ユーザーマニュアル

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THE FINEST RADIO CONTROL MODELS
R
SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No. 31283
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4 5
6
7 30
31
32 33
34 37
INDEX
INSTRUCTION MANUAL
UNDER SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before beginning assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
EVOLVA 2003
2003 KYOSHO CORPORATION
Before beginning assembly, please read these instructions thoroughly!
1:8 Scale Radio Controlled .21 Engine Powered 4WD Racing Car
1
2ch radio control set with 2 servos.
Stick-type
2ch radio set.
Wheel-type
2ch radio set.
Ni-Cd Battery
AA-size Batteries (For Transmitter)
AAAA
AAAA
Servo Receiver
25~29mm
36~42.5mm
15~17mm
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
2
Engine & Muffler
This kit requires a .21 class engine.
This kit requires a 2 channel radio con-
trol set with 2 servos.
Because there are stick-type and wheel-
type transmitters, use which ever fits
your convenience best.
Switch the reverse (transmitter) for the
throttle control.
For more information on the radio con-trol
set, refer to its instruction manual.
3
Required for engine starting:
2
No.71212 6V X-FORCE
1100
Ni-Cd Battery
Engine for
.21 class cars
Muffler
Manifold
Plug
Air Filter
No.36204
No.FM427
Tape
No.96422
Quick Fill Fuel Bottle
No.80312
Locking Jig & Wrench
Glow Fuel
Glow En
gine
Fue
l
Fuel Pump
Plug Wrench Starter Battery
4
Paint
5
Other equipment required.
Body
Tire
For painting the body, use Kyosho paints
for models!
KYOSHO SPRAY COLOR
No.76501 76711
Joining Pipe
No.92515
Muffler Joining Pipe
No.607003 (25%)
No.607004 (30%)
RC
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
Plug Heater
No.695141
Spark Booster
No.695142
DC
DC Quick Charger
Tire setter
19~20mm
38~41mm
REQUIRED FOR OPERATION (2)
3
RADIO PREPARATION
Instant Glue
Set up the radio control system as indicated below.
1
2
3
5
6
7
8
9
10
11
4
1
START
FINISH
2
3
4
5
6
7
8
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the charged Ni-Cd battery to
the receiver.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
6
Tools required
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench
Phillips Screwdriver (L.M.S)
Needle Nose Pliers
Pliers
Box Wrench
Cross Wrench (S)
Grease
Wire Cutters
Grease
Awl
Screw Cement Rubber Cement
KYOSHO
KYOSHO Special Glue
No.96154
Instant Glue
Special Glue
Clutch Spring Adjust Tool
No.TSW5
KNIFE EDGE REAMER
No.695101
50
100
mm
No.80951B
Flywheel Wrench
No.80951B
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN (1)
4
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue (CA glue, super glue).
Apply grease.
Apply threadlocker (screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
BEFORE YOU BEGIN (2)
5
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the
left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
6
212
313
314
285285 286
287
283
284
288
292
291
294
293
295
213
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)
Shaded Parts are not used.
x2
x2
x2
7
141A 141A
34
36
32
53
55
55
55
52
52
53
50
35
36
34
343 341342
344
342 343 340
349349
339
350 350 351 351
348 348
347346345
312
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)
Shaded Parts are not used.
62
64
63
66
65
26
10
K
K
S
S
J
F
1211
25
310
303
302
306
305
307
311
309 309
304
308
309
309
No.1, No.10
No.1, No.10
8
Part bags used.
1
Front Shock
2
Rear Shock
4
249
O-ring (Clear)
2
151
C-ring
4
249
O-ring (Clear)
2
151
C-ring
2
279
Front Piston
Shock Collar (A)
2
150
2
2.6mm
Washer
2
2.6mm
Nylon Nut
2
72
4.8mm
Ball End (Short)
Shock Collar (A)
2
150
2
2.6mm
Washer
2
2.6mm
Nylon Nut
2
361
Rear Piston
2
252
5.8mm
Shock End
145
150
151
249
358
279
155
141A
364
352
72
356
305
353
2.6mm
2.6mm
x2
154
Oil
For Front (Short)
For Front (Short)
For Front (Short)
360
150
151
249
359
361
155
141A
364
352
252
357
353
2.6mm
2.6mm
x2
154
Oil
For Rear (Long)
For Rear (Long)
For Rear (Long)
306
11.5mm
15mm
x2
Assemble as many times as specified.
Apply grease.
O
C
O
C
A
A
No.3, No.11
No.1, No.3, No.11
9
Part bags used.
4
4
168
12x21x5mm
Ball Bearing
85
3 x 20mm
Pin
3
Front Suspension
2
3 x 3mm
Set Screw
330
168
290
289
168
186
186
"L" marked.
75
85
< Right >
< Left >
12 x 18 x 0.5mm
Washer
186
Firmly tighten the
set screws onto
the flat spots.
4
104
10mm
Screw Cap
4
103
9mm
Ball Screw
103
103
104
104
309
309
111
99
Hex Wrench (5mm)
4
Front Suspension
< Left >
< Right >
2
99
4.8mm
Ball Stud
2
Assemble left and right
sides the same way.
Apply threadlocker
(screw cement).
Ensure smooth non-binding
movement while assembling.
3x3mm
L
5mm
No.1, No.3, No.4, No.11
No.1, No.4
10
Part bags used.
Assemble left and right
sides the same way.
Tentatively tighten.
3 x 16mm
F/H Screw
2
99
4.8mm
Ball Stud
4
4 x 8mm
Set Screw
7
3 x 3mm
Set Screw
322
298
329
287
296
99
283
284
244
243
165
242
297
288
285
286
4x8mm
4x8mm
3x3mm
3x3mm
3x3mm
3x12mm
3x16mm
3x3mm
5
Front Suspension
Firmly tighten the 3x3mm set
screws onto the flat spots.
< Right >
< Left >
2
4
3 x 12mm
Screw
2
73
4.8mm
Ball End (Medium)
2
156
Steering Rod
190
73
156
x2
6
Steering
47mm
The Side with groove is reverse
screw.
2
190
5.8mm
Ball End
True-to-scale diagram.
x2
Assemble as many times
as specified.
3x3mm
No.1, No.4, No.11
11
Part bags used.
No.4,
No.11
4 x 12mm
TP F/H Screw
4x12mm
4x12mm
337
315
327
327
8
Front Suspension
2
C-ring
2
168
12x21x5mm
Ball Bearing
2
308
6 x 12 x 2mm
Collar
319
291
292
168
308
86
C-ring
168
308
86
7
Front Shaft
< Left >
< Right >
6
Apply grease.
Small holes should be on
same side.
C
C
TP
No.4, No.11
12
Part bags used.
335
11
Front Shock
Front Shock
3 x 10mm
TP F/H Screw
2
2
3 x 8mm
Cap Screw
2
4 x 12mm
TP Screw
2
3 x 12mm
Set Screw
2
251
5.8mm
Flange Ball
2
3mm
Nylon Nut
No.1,
No.11
3
4 x 15mm
F/H Screw
3
4mm
Nylon Nut
50
4x15mm
4x15mm
4mm
4mm
9
Bumper
No.1, No.4, No.11
3x8mm
3mm
3mm
3x12mm
10
Body Mounts
3x10mm
3x10mm
Apply threadlocker (screw cement).
251
Cut view of
side.
Sand holes as shown.
333
333
4x12mm
4x12mm
55
52
53
Adjust to body shell.
Adjust to body shell.
Cut off shaded portion.
TP
TP
333
Assemble left and right sides the same way.
No.5, No.11
No.1, No.5, No.11
13
Part bags used.
Assemble left and right
sides the same way.
Ensure smooth non-binding
movement while assembling.
8
4
168
12x21x5mm
Ball Bearing
4
104
10mm
Screw Cap
4
103
9mm
Ball Screw
2
3 x 3mm
Set Screw
3 x 20mm
Set Screw
76
328
186
186
168
104
104
103
103
309
309
168
280
186
186
111
331
Hex Wrench (5mm)
approx.
2.5mm
331
2
3 x 22mm
Pin
11
Rear Suspension
12
Rear Suspension
12 x 18 x 0.5mm
Washer
186
< Right >
Firmly tighten the set
screws onto the flat spots.
2
No.5, No.6,
No.11
4
3 x 3mm
Set Screw
3x3mm
4x8mm
211
224
326
115
Hex Wrench (2.5mm)
Tighten screws one after
the other.
13
Rear Suspension
< Left >
4 x 8mm
Set Screw
2
224
4.8mm
Ball Stud (S)
3x3mm
3x20mm
x2
x2
x2
Assemble as many
times as specified.
Temporarily
tighten.
Cut off shaded portion.
Note the direction.
Long
Short
2
Apply threadlocker
(screw cement).
5mm
2.5mm
S
2.5mm
< >
< >
No.7, No.11
No.7, No.11
14
Part bags used.
2
3 x 3mm
Set Screw
Apply threadlocker (screw cement). Apply grease.
136
140
140
317
138
245
245
246
135
246
135
135
2.6x12mm
3x3mm
2.6x12mm
3x3mm
4x4mm
2.6x12mm
1
4 x 4mm
Set Screw
2
2.6 x 12mm
Cap Screw
1
136
6 x 12 x 4mm
Ball Bearing
2
246
2 Speed Spring
14
2 Speed Changer
Firmly tighten the
set screws onto
the flat spots.
135
2.6 x 3 x 6mm
Collar
140
5mm
Roller
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 2.5 rounds, then
please set up according to the track condition.
135
80
79
196
201
136
134
3x6mm
3x6mm
3x10mm
3
3 x 6mm
F/H Screw
3 x 10mm
Cap Screw
15
2 Speed Changer
Note the direction.
1
1
196
4 x 8 x 12mm
Collar
1
136
6 x 12 x 4mm
Ball Bearing
2
2
3 x 12mm
Washer
1
201
No.6, No.8,
No.11
16
Pulley
E7 E-ring
2
Pulley 18T
Pulley 20T
92
316
294
293
295
E7
E7
Screw head should not
be out of the surface.
Small holes should be on
same side.
< >
< >
2
2
2.6mm
135
2
E
18T
20T
No.6, No.11
15
Part bags used.
91
1
3 x 25mm
Pin
2
168
12x21x5mm
Ball Bearing
2
C-ring
91
320
66
168
168
186
C-ring
17
Rigid Axle
Tighten C-Ring
with wrench if
it is loose.
1
12 x 18 x 0.5mm
Washer
186
No.1, No.6, No.11
2
4 x 4mm
Set Screw
2
167
6 x 13 x 5mm
Ball Bearing
300
185
189
167
221
166
167
94
94
166
256
222
220
4x15mm
4x4mm
4x4mm
1.7~1.9mm
R
2.2~2.4mm
L
R L
E2.5
20T
18T
4x15mm
3x8mm
Note the direction.
Shade off on flat surface
by using #300-#400
Sand Paper!!
18
Rear Assembly
218
218
299
E2.5
Firmly tighten the 4x4mm
set screws onto the flat spots.
95
363
363
219
363
4 x 15mm
TP F/H Screw
2
2
166
4mm
F/H Washer
1
256
6 x 10 x 3mm
Ball Bearing
4
E2.5
E-ring
1
3 x 8mm
Cap Screw
2
218
3 x 26.5mm
Shaft
Apply threadlocker (screw cement).Apply rubber type glue.
1mm thickness.
1.5mm thickness.
C
C
4x4mm
ASSY
TP
E
1mm
1.5mm
16
Part bags used.
250
233
213
313
355
233 213
213
313
313
x2
Assemble as many times as specified.
Assemble left and right sides the same way.
No.5
19
Rear Suspension
2
250
7.8mm
Flange Ball
2
3 x 7 x 3mm
Collar
355
233
4 x 20mm
Adjustable Rod
2
Pushing , tighten the screw by
Hex Wrench (Reversed Screw).
Push
313
Hex Wrench (2mm)
1
Note the direction of , then
assemble L/R side.
313
3
Surface of and , should be 1.5mm.
213313
2
x2
< Left >
< Right >
No.11
4 x 6mm
F/H Screw
20
Rear Suspension
4
4x6mm
4x6mm
4x6mm
< Left >
< Right >
Apply threadlocker
(screw cement).
1.5mm
313
313
2mm
313 213
No.1, No.5, No.6, No.11
No.1, No.6, No.11
17
Part bags used.
21
Rear Suspension
4 x 12mm
TP F/H Screw
8
321
Rear Swing Shaft
2
3 x 3mm
Set Screw
2
8.5mm
190
257
74
257
3 x 20mm
Adjustable Rod
190
5.8mm
Ball End
x2
22
Rear Stabilizer
The side with the step
is a reverse screw.
2
2
2
74
4.8mm
Ball End (Long)
4x12mm
4x12mm
4x12mm
4x12mm
3x3mm
321
321
323
27
323
True-to-scale diagram.
x2
Assemble as many times
as specified.
223
2
3 x 8mm
Flanged Cap Screw
3x8mm
3x8mm
Apply grease.
323
3x3mm
Fasten 3x3mm Set Screw on the
slot of as it is hooked on.
Ensure smooth non-binding
movement while assembling.
323
No.6, No.10, No.11
18
Part bags used.
336
235
109
109
Rear Shock
23
Rear Shock
2
109
5.8mm
Ball
2
3 x 8mm
Screw
1
3 x 8mm
Cap Screw
Cap Screw
3 x 10mm
Cap Screw
2
2
251
5.8mm
Flange Ball
2
3 x 12mm
Set Screw
3x10mm
3x12mm
3x10mm
3x8mm
3x8mm
3mm
2
3mm
Nylon Nut
Apply threadlocker (screw cement).
251
251
No.6
19
Part bags used.
101
101
101
101
101
4
Body Mount Screw (S)
25
Body Mounts
Ensure smooth non-binding movement while assembling.
No.1, No.6, No.11
2
E2.5
E-ring
3 x 18mm
F/H Screw
2
Please shave the shaded
portion off.
24
Body Mounts
32
35
3x18mm
Note the direction.
192
192
34
34
36
36
E2.5
E2.5
R
R
L
L
To the outer hole.
S
E
20
Part bags used.
No.4, No.8, No.11
4
3 x 15mm
TP Screw
4
3 x 6mm
F/H Screw
2
165
3mm
F/H Washer
4
182
O-ring P4
3x6mm
3x6mm
3x6mm
3x6mm
182
182
301
362
334
182
182
362
165
165
26
Fuel Tank
3x15mm
348
348
Throttle Control Servo
No.1, No.4, No.8, No.11
177
349
312
349
163
163
162
253
159
311
162
162
3x3mm
3x3mm
2.6x8mm
2.6mm
2.6x8mm
2.6mm
3x3mm
13 15mm18mm
3
3 x 3mm
Set Screw
2
163
Throttle Brake Spring
3
162
2mm
Stopper
27
Linkage
Servo Horn
2
2.6mm
Nylon Nut
Cut off the fuel tube.
2
2.6 x 8mm
Cap Screw
Must be purchased
separately!
Ensure smooth non-binding
movement while assembling.
Apply threadlocker
(screw cement).
Cut off shaded portion.
TP
O P4
/