THE FINEST RADIO CONTROL MODELS
R
*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.
No. 31583
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
5 6
7 32
33
34 35
36 39
INDEX
INSTRUCTION MANUAL
UNDER SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before
beginning
assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2004 KYOSHO CORPORATION
Before beginning assembly, please read these instructions thoroughly!
RADIO CONTROLLED .12 ENGINE POWERED TOURING CAR SERIES
PureTen GP 4WD CHASSIS KIT
Foam Tyre Version
1:10 SCALE
1
2ch radio control set with 2 servos.
Stick-type
2ch radio set.
Wheel-type
2ch radio set.
Ni-Cd Battery
AA-size Batteries (For Transmitter)
AAAA
AAAA
Servo Receiver
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
This kit requires a 2 channel radio con-
trol set with 2 servos.
Because there are stick-type and wheel-
type transmitters, use which ever fits
your convenience best.
In case of using reverse switch, refer to
instruction manual included in the radio
set.
Engine for .12
class cars
Muffler
Plug
Air Filter Tape
4
Paint
5
Other equipment required.
Body
*KYOSHO Touring Car Body.
(200mm width)
For painting the body, use Kyosho paints
for models!
KYOSHO SPRAY COLOR
No.76301 76711
No.2230
POLYCA COLOR
Joining Pipe
No.39011 R
No. 39011 Super Tuned Silencer Set (Side)
No.VSW008 5.2 &
No. VSW008 ¿5.2 Muffler & Manifold Set (Rear)
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
Only use No.71162 6V600mAh RX Ni-Cd Battery.
(Do not use other batteries.)
2
Muffler and Manifold
2
Engine & Muffler
This kit requires a .12 class engine.
*Only SG Shaft (Pilot Shaft) with Slide
Carburettor engine without pull starter
is available.
Glow Engine
Fuel
3
Required for engine starting:
No.96422
Quick Fill Fuel Bottle
No.80312
Locking Jig & Wrench
No.36205
Multi Starter Box Pro
No.71901
SPORTS POWER 2000 Ni-Cd Battery
Glow Fuel Fuel Pump Plug Heater
Plug Wrench Starter Battery
No.73111
KYOSHO RACING
KANAI FUEL 20%
KYOSHO CORPORATION NO.71901
RECHARGEABLE Ni-Cd BATTERY
No.695145
Spark Booster
No.695142
DC
DC Quick Charger
x2
6
Tools required
REQUIRED FOR OPERATION (2)
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
3
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench
Phillips Screwdriver (L.M.S)
Needle Nose Pliers
Pliers
Box Wrench
Cross Wrench (S)
Grease
Wire Cutters
Grease
Awl
Screw Cement Rubber Cement
KYOSHO
KYOSHO Special Glue
No.96154
Instant Glue
Special Glue
Clutch Spring Adjust Tool
No.TSW5
KNIFE EDGE REAMER
No.695101
50
100
mm
No.80951B
Flywheel Wrench
No.80951B
RADIO PREPARATION
1
2
3
5
6
7
8
9
10
11
4
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the charged Ni-Cd battery to
the receiver.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
PO
W
ER
ON
P
O
W
E
R
S
T
.
D
/
R
D
IG
I
TA
L P
R
O
P
O
R
TIO
N
A
L R
A
D
IO
C
O
N
TR
O
L S
Y
S
TE
M
P
E
R
FE
X
K
T-3
S
T
.
T
R
I
M
T
H
.
T
R
I
M
Mo
d
e
l
N
o
.
K
T
-
3
Set up the radio as explained below.
Receiver
Switch
4
3
7
ON
OFF
9
Ni-Cd Battery
1
2
11
Transmitter
5
8
1
2
11
5
ON
OFF
10
6
8
ON
OFF
10
6
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue
(CA glue, super glue).
Apply grease.
Apply threadlocker
(screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
BRG007F
No.BRG007F
Ball bearings are optional!
(with optional part no.)
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
4
R L
5
No.3
No.5
No.4
Shaded Parts are not used.
77
74
75
74
78 78
76
77
76
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)
18
14
15
49
51
48
47
52
50 50
18
61
308
309 309
310
306
311 311
307307
303
310
308
309
310
308
305 304
62
66
65
64
69 69
70
68
71
67
300
301
6
No.6
No.7
Shaded Parts are not used.
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)
121
121
120120
99
98
98
118
118
116
117
91
93
95
92
959494
126
124
130
132
132
128
118
127
131 131
129
129
123 123
110
110
105
104
109
106
108
107
302
302
No.2
7
Part bags used.
1
Gear Differential
Silicone Oil (Hard)
8
2
Differential Joint
11
O-ring P5
2
13
2 x 11mm
Pin
12
2
4 x 27mm
Shaft
2
10
5 x 12mm
Shim
4
9 4 x 10mm
Shim
8
1
11
10
13
6
6
6
7
12
9
9
9
6
9
2
3
11
10
13
7
5
8
2.6x12mm
2.6x12mm
2.6 x 12mm
TP F/H Screw
2
11
8
10
1
13
4
194
O P5
TP
No.1, No.3, No.7
8
2
2 Speed Changer
2
21
2.6x10mm
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 1.5 rounds, then
please set up according to the track condition.
21
1
4 x 4mm
Set Screw
2.6 x 10mm
Cap Screw
2
22
2 Speed Spring
2
21
2.6 x 3 x 5.5mm
Collar
2
20
5mm
Roller
20
20
185
19
19
24
23
27
18
14
30
124
31
15
26
28
29
25
29
22
21
22
21
2.6x10mm
4x4mm
2.6x10mm
3x6mm
3x6mm
3x30mm
Firmly tighten the set screw onto
the flat spot.
If you do not want to install a
Roll Bar, use these parts instead.
1
1
2
3
1
Part bags used. Apply threadlocker
(screw cement).
Apply grease.
Assemble in the specified order.
3
3 x 6mm
F/H Screw
1
27
2 x 8mm
Pin
1
31
5 x 10mm
Ball Bearing
2
29
5 x 8mm
Ball Bearing
1
30
8 x 14mm
Ball Bearing
2
3 x 30mm
F/H Screw
2
2
2.6mm
1.5
21
2
No.3
No.1, No.3
No.1
9
Part bags used. Apply rubber type glue.
Note the direction.
Top
1
Brake Piston
33
4
Center Gearbox
5
Center Gearbox
3
Brake
38
2
12mm
Disk Plate Bolt
1
Brake Shaft
32
7.5mm
36
36
38
37
35
35
33
32
197
17
16
13
34
13
4
3 x 10mm
TP F/H Screw
3x10mm
3x10mm
2.6x4mm
2.6x4mm
3x3mm
18mm
2.6mm
2.6mm
2
13
2 x 11mm
Pin
1
3 x 3mm
Set Screw
2
2.6mm
Washer
Apply threadlocker (screw cement).
2
2.6 x 4mm
Screw
TP
No.4
No.1, No.4, No.9
10
Part bags used.
6
Steering
7
Steering
41
3 x 6mm
Metal Bushing
2
2
40
Steering Pin
1
45
Servo Saver Spring
44
1
Servo Saver Nut
55
3 x 7 x 3mm
Collar
2
2
3mm
Nylon Nut
2
57
4.8mm
Ball Stud
1
56
5.8mm
Flange Ball
1
3 x 8mm
F/H Screw
2
3 x 15mm
Set Screw
2
54
5.8mm
Ball End
4
112
4.8mm
Ball End (Medium)
1
53
3 x 30mm
Rod
112
54
112
54
53
x2
x1
3x15mm
14mm
0mm
Apply threadlocker (screw cement).
True-to-scale diagram.
Ensure smooth, non-binding movement when assembling.
40
41
42
49
43
40
41
47
48
45
57
56
55
55
57
44
3x8mm
24mm
3mm
3mm
Top
Front
Front
x2
Assemble as many times as specified.
Pay close attention here!
Note the direction.
BRG007F
Ball bearings are optional ! (with optional part no.)
BRG007F
: No.BRG007F
11
Part bags used.
No.1, No.4
8
Steering
3mm
3x25mm
3x10mm
Temporarily tighten.
BRG002
BRG002
50
50
50
50
46
46
51
3x10mm(F/H)
3x10mm(TP F/H)
Note the direction.
1
3 x 25mm
Set Screw
1
3 x 10mm
Screw
3mm
Nut
1
4
50
5 x 8 x 2.5mm
Plastic Bushing
2
3 x 10mm
F/H Screw
1
3 x 10mm
TP F/H Screw
Apply threadlocker (screw cement).
Ball bearings are optional ! (with optional part no.)
BRG002
18mm
TP
: No.BRG002
No.1, No.5
12
Part bags used.
93
92
3x6mm
3x15mm
3x15mm
9
Rear Gearbox
1
13
2 x 11mm
Pin
1
29
5 x 8mm
Ball Bearing
1
31
5 x 10mm
Ball Bearing
2
59
12 x 18mm
Ball Bearing
1
60
4
192
Apply grease.
1
3 x 6mm
Cap Screw
4
3 x 15mm
Cap Screw
59
59
60
192
91
13
29
193
31
4
58
Adjust the backlash with the shims.
192
60
Adjust the backlash
with the shims.
12 x 15 x 0.1mm
Shim
12 x 15 x 0.2mm
Shim
193
5 x 8 x 0.5mm
Shim
1
2
96
6.8mm
Flange Ball
2
97
4 x 20mm
Adjustable Rod
2
98
6.8mm
Ball End
No.5, No.6
10
Rear Upper Arm
96
97
98
307
Insert from wider side.
The side with the step
is a reverse screw.
Assemble left and right sides the same way.
True-to-scale diagram.
7.5mm
< >Left
7.5mm
< >Right
< >
< >
13
Part bags used.
No.1, No.5, No.6
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
11
Rear Suspension
4
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
99
57
57
79
81
310
302
80
82
82
13
69
69
74
4x8mm
3x20mm
4mm
2
4 x 8mm
Set Screw
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
Use the holes
on the bottom.
69
82
82
2.8mm
4mm
310
3 x 8 x 3mm
Collar
2
79
2
Wheel Shaft
2
3 x 20mm
F/H Screw
< >
< >
5mm 2.5mm
No.1, No.5, No.6
No.1, No.7
No.1, No.3
14
Part bags used.
12
Rear Suspension
14
Rear Suspension
Use the holes on the bottom.
3 x 20mm
Cap Screw
2
3 x 10mm
F/H Screw
88
Swing Shaft
2
102
3 x 59mm
Shaft
88
94
94
102
308
308
102
104
3x10mm
3x10mm
3x20mm
3x10mm(TP)
3x10mm(TP)
3x10mm(TP F/H)
90
3x10mm
3x10mm 3x10mm
13
Rear Shock Stay
2
3 x 10mm
TP F/H Screw
8
3 x 10mm
TP F/H Screw
1
90
Center Shaft
Assemble left and right sides the same way.
Apply grease.
For Left
For Right
2
3 x 10mm
TP Screw
Marked ÒHÓ
Marked ÒHÓ
2
2
4
3 x 6 x 2.5mm
Collar
308
Ball bearings are optional ! (with optional part no.)
BRG007
BRG007
Ensure smooth, non-binding movement when assembling.
TP
TP
TP
H
H
: No.BRG007
No.1, No.5, No.6, No.9
15
Part bags used.
15
Rear Stabilizer
2
3 x 3mm
Set Screw
2
111
311
4.8mm
Ball End (Short)
2
54
5.8mm
Ball End
2
113
3 x 15mm
Adjustable Rod
2
114
5.8mm
Ball Stopper
2
3 x 8 x 2.5mm
Stabilizer Collar
115
311
311
3x8mm
3x3mm
54
113
x2
111
114
The side with
the step is a
reverse screw.
5mm
x2
Assemble as many times as specified.
Assemble left and right sides the same way.
True-to-scale diagram.
Ensure smooth, non-binding movement when assembling.
No.1, No.7
16
Rear Body Mounts
2
3 x 10mm
TP Screw
121
3x10mm
121
3x10mm
3mm
2
3 x 8mm
Screw
TP
No.1, No.4, No.5, No.7
16
Part bags used.
17
Steering Servo
4
3 x 10mm
TP Screw
Set up according the
servo you use.
Be sure to use the rubber
bushings included with
the servos.
4
3 x 15mm
TP Screw
TP
4
3 x 10mm
TP Screw
4
3 x 15mm
TP Screw
TP
1
3 x 8mm
Screw
1
56
5.8mm
Flange Ball
Neutral position must be at a
10 degree angle as shown in
the drawing.
approx. 18mm
Servo Horn
Steering Servo
105
106
122
107
56
3x8mm
3x10mm
3x10mm
3x15mm
3x15mm
Note the direction.
Double-sided Tape
< >
< >
< >
< > FUTABA
< / S9451 >FUTABA
JR
KO
SANWA
106
106
106
106
(1mm)
77
(1mm)
77
(1mm)
77
(2mm)
123
Must be purchased separately!
10
TP
TP
18mm
No.1, No.5, No.7
No.1, No.7
17
Part bags used.
Throttle Control Servo
4
3 x 10mm
TP Screw
Choose according the
servo you use.
4
3 x 15mm
TP Screw
10
3 x 10mm
TP Screw
4
3 x 15mm
TP Screw
18
Servo Saver
77 78
123
77 78
123
77 78
123
313
76
108
130
3x10mm
3x10mm
3x10mm
3x10mm
3x15mm
23~24mm
Use parts , and to
achieve the dimensions shown
in the drawing.
77 78
123
19
Battery
2
3 x 8mm
TP Screw
126
3x8mm
122
Double-sided Tape
Battery
No.71162 6V600mAh RX Ni-cd BatterySuitable Battery
Fix with Glass Tape, etc.
Must be purchased separately!
TP
TP
TP
TP
77 78
123
TP
No.71162 6V600mAh
No.1, No.7
18
Part bags used.
21
Receiver
No.1, No.5
20
Radio Plate
Use straps to prevent the cords
from ever touching the ground.
Connect as per radio
instruction manual.
136
135
163
122
Double-sided Tape
Receiver
Switch
Switch
Thread antenna cord through.
Antenna
Must be purchased separately!
1
3 x 3mm
Set Screw
Tighten lightly for preven to fall off.
Pay close attention here!
3x3mm
135
3 x 6mm
Cap Screw
3mm
Nylon Nut
2
2
305
304
3x6mm
3mm
163
135
19
Part bags used.
No.1, No.5
22
Front Suspension
2
3 x 3mm
Set Screw
2
3 x 12mm
Screw
4
57
4.8mm
Ball Stud
2
13
2 x 11mm
Pin
79
2
Wheel Shaft
2
80
6 x 12mm
Ball Bearing
2
81
10 x 15mm
Ball Bearing
4
82
9mm
Pillow Ball
2
83
3 x 57mm
Shaft
4
69
9mm
Pillow Ball Nut
2
4mm
Flanged Nylon Nut
64
79
81
68
85
83
70
66
57
57
67
301
82
80
13
69
82
69
74
84
65
300
3x3mm
3x12mm
4mm
Temporarily tighten.
Ensure smooth, non-binding movement when assembling.
Assemble left and right sides the same way.
< >Right
< >Left
Hex Wrench (5mm)
Hex Wrench (2.5mm)
82
69
82
3.5mm
3mm
7mm
6.5mm
Marked “L”
Marked “R”
< >
< >
5mm
2.5mm
L
R
20
Part bags used.
No.1
23
Front Suspension
No.1, No.5
24
Front Suspension
Temporarily tighten.
2
3 x 10mm
TP F/H Screw
2
E2.5
E-ring
86
3x10mm
E2.5
For Left
For Right
Assemble left and right sides the same way.
TP
E
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