Kyosho FW-05 RR Foam Tyre Version ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.

No. 31583

REQUIRED FOR OPERATION

RADIO PREPARATION

BEFORE YOU BEGIN

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS

ASSEMBLY

OPERATING YOUR MODEL SAFELY

EXPLODED VIEW

SPARE PARTS & OPTIONAL PARTS

2 3

3

4

5 6

7 32

33

34 35

36 39

INDEX

INSTRUCTION MANUAL

UNDER SAFETY PRECAUTIONS

This radio control model is not a toy.

First-time builders should seek the advice of experienced modellers

before

beginning

assembly and if they do not fully understand

any part of the construction.

Assemble this kit only in places out of children's reach!

Take care before operating this model.

You are responsible for this model's assembly and safe operation!

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

2004 KYOSHO CORPORATION

Before beginning assembly, please read these instructions thoroughly!

RADIO CONTROLLED .12 ENGINE POWERED TOURING CAR SERIES

PureTen GP 4WD CHASSIS KIT

Foam Tyre Version

1:10 SCALE

1

2ch radio control set with 2 servos.

Stick-type

2ch radio set.

Wheel-type

2ch radio set.

Ni-Cd Battery

AA-size Batteries (For Transmitter)

AAAA

Servo Receiver

REQUIRED FOR OPERATION (1)

Suitable servos & receiver

This kit requires a 2 channel radio con-

trol set with 2 servos.

Because there are stick-type and wheel-

type transmitters, use which ever fits

your convenience best.

In case of using reverse switch, refer to

instruction manual included in the radio

set.

Engine for .12

class cars

Muffler

Plug

Air Filter Tape

4

Paint

5

Other equipment required.

Body

*KYOSHO Touring Car Body.

(200mm width)

For painting the body, use Kyosho paints

for models!

KYOSHO SPRAY COLOR

No.76301 76711

No.2230

POLYCA COLOR

Joining Pipe

No.39011 R

No. 39011 Super Tuned Silencer Set (Side)

No.VSW008 5.2 &

No. VSW008 ¿5.2 Muffler & Manifold Set (Rear)

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

S

P

R

A

Y

C

O

L

O

R

K

Y

O

S

H

O

Only use No.71162 6V600mAh RX Ni-Cd Battery.

(Do not use other batteries.)

2

Muffler and Manifold

2

Engine & Muffler

This kit requires a .12 class engine.

*Only SG Shaft (Pilot Shaft) with Slide

Carburettor engine without pull starter

is available.

Glow Engine

Fuel

3

Required for engine starting:

No.96422

Quick Fill Fuel Bottle

No.80312

Locking Jig & Wrench

No.36205

Multi Starter Box Pro

No.71901

SPORTS POWER 2000 Ni-Cd Battery

Glow Fuel Fuel Pump Plug Heater

Plug Wrench Starter Battery

No.73111

KYOSHO RACING

KANAI FUEL 20%

KYOSHO CORPORATION NO.71901

RECHARGEABLE Ni-Cd BATTERY

No.695145

Spark Booster

No.695142

DC

DC Quick Charger

x2

6

Tools required

REQUIRED FOR OPERATION (2)

No need to pre-drill!

Drills neat 1mm to 15mm

holes directly!

ROUND CUTTER & SANDER

No.1829

For trimming bodies!

Cutting along curved lines

never was so easy!

3

TOOLS INCLUDED

Sharp Hobby Knife

Hex Wrench

Phillips Screwdriver (L.M.S)

Needle Nose Pliers

Pliers

Box Wrench

Cross Wrench (S)

Grease

Wire Cutters

Grease

Awl

Screw Cement Rubber Cement

KYOSHO

KYOSHO Special Glue

No.96154

Instant Glue

Special Glue

Clutch Spring Adjust Tool

No.TSW5

KNIFE EDGE REAMER

No.695101

50

100

mm

No.80951B

Flywheel Wrench

No.80951B

RADIO PREPARATION

1

2

3

5

6

7

8

9

10

11

4

Install batteries. (Transmitter)

Extend the antenna. (Transmitter)

Connect the charged Ni-Cd battery to

the receiver.

Extend the antenna. (Receiver)

Center the trims.

Switch on. (Transmitter)

Switch on. (Receiver)

Make sure the servos are in command.

Switch off. (Receiver)

Switch off. (Transmitter)

Retract the antenna. (Transmitter)

1

2

3

4

5

6

7

8

9

10

11

PO

W

ER

ON

P

O

W

E

R

S

T

.

D

/

R

D

IG

I

TA

L P

R

O

P

O

R

TIO

N

A

L R

A

D

IO

C

O

N

TR

O

L S

Y

S

TE

M

P

E

R

FE

X

K

T-3

S

T

.

T

R

I

M

T

H

.

T

R

I

M

Mo

d

e

l

N

o

.

K

T

-

3

Set up the radio as explained below.

Receiver

Switch

4

3

7

ON

OFF

9

Ni-Cd Battery

1

2

11

Transmitter

5

8

1

2

11

5

ON

OFF

10

6

8

ON

OFF

10

6

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN

R

L

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

No.4, No.5, No.6

5 x 10mm

Metal Bushing

4

King Pin

4

5.8mm

Pillow Ball (Black)

2

3

6

Key Number, Part Name,

True-to-scale Diagram,

Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified

by key numbers. For purchasing

spare parts, find the key no. of the

part needed in the spare part list and

refer to the left column to look up the

corresponding order no.

Symbols used throughout the instruction manual, comprise:

4

Apply instant glue

(CA glue, super glue).

Apply grease.

Apply threadlocker

(screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tentatively tighten.

Drill holes with the specified

diameter (here: 2mm).

Ensure smooth non-binding

movement while assembling.

Pay close attention here!

4

5

6

4

5

1

7

5

8

2

Part bags used.

Cut off shaded portion.

Front Suspension

1

2mm

Apply rubber cement.

Example

BRG007F

No.BRG007F

Ball bearings are optional!

(with optional part no.)

Assemble in the specified

order.

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

6

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams

on the left side in each assembly step. Some screws are extras.

5

SCREWS

Screw

Cap Screw

F/H Screw

Self-tapping (TP) Screw

TP F/H Screw

Set Screw

OTHER HARDWARE

Screw

3mm

12mm

3mm

12mm

Flat Head (F/H) Screw

Washer Nut

3mm

Metal Bushing Bearing

5mm

10mm

4mm

E-ring

Pillow Ball

5.8mm

4

R L

5

No.3

No.5

No.4

Shaded Parts are not used.

77

74

75

74

78 78

76

77

76

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (1)

18

14

15

49

51

48

47

52

50 50

18

61

308

309 309

310

306

311 311

307307

303

310

308

309

310

308

305 304

62

66

65

64

69 69

70

68

71

67

300

301

6

No.6

No.7

Shaded Parts are not used.

ARRANGEMENT OF PLASTIC PARTS ON RUNNERS (2)

121

120120

99

98

118

116

117

91

93

95

92

959494

126

124

130

132

128

118

127

131 131

129

123 123

110

105

104

109

106

108

107

302

No.2

7

Part bags used.

1

Gear Differential

Silicone Oil (Hard)

8

2

Differential Joint

11

O-ring P5

2

13

2 x 11mm

12

2

4 x 27mm

Shaft

2

10

5 x 12mm

Shim

4

9 4 x 10mm

Shim

8

1

11

10

13

6

7

12

9

6

9

2

3

11

10

13

7

5

8

2.6x12mm

2.6 x 12mm

TP F/H Screw

2

11

8

10

1

13

4

194

O P5

TP

No.1, No.3, No.7

8

2

2 Speed Changer

2

21

2.6x10mm

Tighten 2.6mm Cap Screw to Collar till the

screw stops, and unscrew 1.5 rounds, then

please set up according to the track condition.

21

1

4 x 4mm

Set Screw

2.6 x 10mm

Cap Screw

2

22

2 Speed Spring

2

21

2.6 x 3 x 5.5mm

Collar

2

20

5mm

Roller

20

185

19

24

23

27

18

14

30

124

31

15

26

28

29

25

29

22

21

22

21

2.6x10mm

4x4mm

2.6x10mm

3x6mm

3x30mm

Firmly tighten the set screw onto

the flat spot.

If you do not want to install a

Roll Bar, use these parts instead.

1

2

3

1

Part bags used. Apply threadlocker

(screw cement).

Apply grease.

Assemble in the specified order.

3

3 x 6mm

F/H Screw

1

27

2 x 8mm

1

31

5 x 10mm

Ball Bearing

2

29

5 x 8mm

Ball Bearing

1

30

8 x 14mm

Ball Bearing

2

3 x 30mm

F/H Screw

2

2.6mm

1.5

21

2

No.3

No.1, No.3

No.1

9

Part bags used. Apply rubber type glue.

Note the direction.

Top

1

Brake Piston

33

4

Center Gearbox

5

Center Gearbox

3

Brake

38

2

12mm

Disk Plate Bolt

1

Brake Shaft

32

7.5mm

36

38

37

35

33

32

197

17

16

13

34

13

4

3 x 10mm

TP F/H Screw

3x10mm

2.6x4mm

3x3mm

18mm

2.6mm

2

13

2 x 11mm

1

3 x 3mm

Set Screw

2

2.6mm

Washer

Apply threadlocker (screw cement).

2

2.6 x 4mm

Screw

TP

No.4

No.1, No.4, No.9

10

Part bags used.

6

Steering

7

Steering

41

3 x 6mm

Metal Bushing

2

40

Steering Pin

1

45

Servo Saver Spring

44

1

Servo Saver Nut

55

3 x 7 x 3mm

Collar

2

3mm

Nylon Nut

2

57

4.8mm

Ball Stud

1

56

5.8mm

Flange Ball

1

3 x 8mm

F/H Screw

2

3 x 15mm

Set Screw

2

54

5.8mm

Ball End

4

112

4.8mm

Ball End (Medium)

1

53

3 x 30mm

Rod

112

54

112

54

53

x2

x1

3x15mm

14mm

0mm

Apply threadlocker (screw cement).

True-to-scale diagram.

Ensure smooth, non-binding movement when assembling.

40

41

42

49

43

40

41

47

48

45

57

56

55

57

44

3x8mm

24mm

3mm

Top

Front

x2

Assemble as many times as specified.

Pay close attention here!

Note the direction.

BRG007F

Ball bearings are optional ! (with optional part no.)

BRG007F

: No.BRG007F

11

Part bags used.

No.1, No.4

8

Steering

3mm

3x25mm

3x10mm

Temporarily tighten.

BRG002

50

46

51

3x10mm(F/H)

3x10mm(TP F/H)

Note the direction.

1

3 x 25mm

Set Screw

1

3 x 10mm

Screw

3mm

Nut

1

4

50

5 x 8 x 2.5mm

Plastic Bushing

2

3 x 10mm

F/H Screw

1

3 x 10mm

TP F/H Screw

Apply threadlocker (screw cement).

Ball bearings are optional ! (with optional part no.)

BRG002

18mm

TP

: No.BRG002

No.1, No.5

12

Part bags used.

93

92

3x6mm

3x15mm

9

Rear Gearbox

1

13

2 x 11mm

1

29

5 x 8mm

Ball Bearing

1

31

5 x 10mm

Ball Bearing

2

59

12 x 18mm

Ball Bearing

1

60

4

192

Apply grease.

1

3 x 6mm

Cap Screw

4

3 x 15mm

Cap Screw

59

60

192

91

13

29

193

31

4

58

Adjust the backlash with the shims.

192

60

Adjust the backlash

with the shims.

12 x 15 x 0.1mm

Shim

12 x 15 x 0.2mm

Shim

193

5 x 8 x 0.5mm

Shim

1

2

96

6.8mm

Flange Ball

2

97

4 x 20mm

Adjustable Rod

2

98

6.8mm

Ball End

No.5, No.6

10

Rear Upper Arm

96

97

98

307

Insert from wider side.

The side with the step

is a reverse screw.

Assemble left and right sides the same way.

True-to-scale diagram.

7.5mm

< >Left

7.5mm

< >Right

< >

13

Part bags used.

No.1, No.5, No.6

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

11

Rear Suspension

4

57

4.8mm

Ball Stud

2

13

2 x 11mm

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

99

57

79

81

310

302

80

82

13

69

74

4x8mm

3x20mm

4mm

2

4 x 8mm

Set Screw

< >Right

< >Left

Hex Wrench (5mm)

Hex Wrench (2.5mm)

Use the holes

on the bottom.

69

82

2.8mm

4mm

310

3 x 8 x 3mm

Collar

2

79

2

Wheel Shaft

2

3 x 20mm

F/H Screw

< >

5mm 2.5mm

No.1, No.5, No.6

No.1, No.7

No.1, No.3

14

Part bags used.

12

Rear Suspension

14

Rear Suspension

Use the holes on the bottom.

3 x 20mm

Cap Screw

2

3 x 10mm

F/H Screw

88

Swing Shaft

2

102

3 x 59mm

Shaft

88

94

102

308

102

104

3x10mm

3x20mm

3x10mm(TP)

3x10mm(TP F/H)

90

3x10mm

3x10mm 3x10mm

13

Rear Shock Stay

2

3 x 10mm

TP F/H Screw

8

3 x 10mm

TP F/H Screw

1

90

Center Shaft

Assemble left and right sides the same way.

Apply grease.

For Left

For Right

2

3 x 10mm

TP Screw

Marked ÒHÓ

2

4

3 x 6 x 2.5mm

Collar

308

Ball bearings are optional ! (with optional part no.)

BRG007

Ensure smooth, non-binding movement when assembling.

TP

H

: No.BRG007

No.1, No.5, No.6, No.9

15

Part bags used.

15

Rear Stabilizer

2

3 x 3mm

Set Screw

2

111

311

4.8mm

Ball End (Short)

2

54

5.8mm

Ball End

2

113

3 x 15mm

Adjustable Rod

2

114

5.8mm

Ball Stopper

2

3 x 8 x 2.5mm

Stabilizer Collar

115

311

3x8mm

3x3mm

54

113

x2

111

114

The side with

the step is a

reverse screw.

5mm

x2

Assemble as many times as specified.

Assemble left and right sides the same way.

True-to-scale diagram.

Ensure smooth, non-binding movement when assembling.

No.1, No.7

16

Rear Body Mounts

2

3 x 10mm

TP Screw

121

3x10mm

121

3x10mm

3mm

2

3 x 8mm

Screw

TP

No.1, No.4, No.5, No.7

16

Part bags used.

17

Steering Servo

4

3 x 10mm

TP Screw

Set up according the

servo you use.

Be sure to use the rubber

bushings included with

the servos.

4

3 x 15mm

TP Screw

TP

4

3 x 10mm

TP Screw

4

3 x 15mm

TP Screw

TP

1

3 x 8mm

Screw

1

56

5.8mm

Flange Ball

Neutral position must be at a

10 degree angle as shown in

the drawing.

approx. 18mm

Servo Horn

Steering Servo

105

106

122

107

56

3x8mm

3x10mm

3x15mm

Note the direction.

Double-sided Tape

< >

< > FUTABA

< / S9451 >FUTABA

JR

KO

SANWA

106

(1mm)

77

(1mm)

77

(1mm)

77

(2mm)

123

Must be purchased separately!

10

TP

18mm

No.1, No.5, No.7

No.1, No.7

17

Part bags used.

Throttle Control Servo

4

3 x 10mm

TP Screw

Choose according the

servo you use.

4

3 x 15mm

TP Screw

10

3 x 10mm

TP Screw

4

3 x 15mm

TP Screw

18

Servo Saver

77 78

123

77 78

123

77 78

123

313

76

108

130

3x10mm

3x15mm

23~24mm

Use parts , and to

achieve the dimensions shown

in the drawing.

77 78

123

19

Battery

2

3 x 8mm

TP Screw

126

3x8mm

122

Double-sided Tape

Battery

No.71162 6V600mAh RX Ni-cd BatterySuitable Battery

Fix with Glass Tape, etc.

Must be purchased separately!

TP

77 78

123

TP

No.71162 6V600mAh

No.1, No.7

18

Part bags used.

21

Receiver

No.1, No.5

20

Radio Plate

Use straps to prevent the cords

from ever touching the ground.

Connect as per radio

instruction manual.

136

135

163

122

Double-sided Tape

Receiver

Switch

Thread antenna cord through.

Antenna

Must be purchased separately!

1

3 x 3mm

Set Screw

Tighten lightly for preven to fall off.

Pay close attention here!

3x3mm

135

3 x 6mm

Cap Screw

3mm

Nylon Nut

2

305

304

3x6mm

3mm

163

135

19

Part bags used.

No.1, No.5

22

Front Suspension

2

3 x 3mm

Set Screw

2

3 x 12mm

Screw

4

57

4.8mm

Ball Stud

2

13

2 x 11mm

79

2

Wheel Shaft

2

80

6 x 12mm

Ball Bearing

2

81

10 x 15mm

Ball Bearing

4

82

9mm

Pillow Ball

2

83

3 x 57mm

Shaft

4

69

9mm

Pillow Ball Nut

2

4mm

Flanged Nylon Nut

64

79

81

68

85

83

70

66

57

67

301

82

80

13

69

82

69

74

84

65

300

3x3mm

3x12mm

4mm

Temporarily tighten.

Ensure smooth, non-binding movement when assembling.

Assemble left and right sides the same way.

< >Right

< >Left

Hex Wrench (5mm)

Hex Wrench (2.5mm)

82

69

82

3.5mm

3mm

7mm

6.5mm

Marked “L”

Marked “R”

< >

5mm

2.5mm

L

R

20

Part bags used.

No.1

23

Front Suspension

No.1, No.5

24

Front Suspension

Temporarily tighten.

2

3 x 10mm

TP F/H Screw

2

E2.5

E-ring

86

3x10mm

E2.5

For Left

For Right

Assemble left and right sides the same way.

TP

E

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