Siruba 700K/700L Simple type, 700KD Simple type 取扱説明書

  • SIRUBA 700K DKKU1 縫製機械制御装置の操作マニュアルの内容を読み込みました。この装置の機能、使用方法、トラブルシューティングなどについてご質問があれば、お気軽にお尋ねください。例えば、モーターの回転方向の変更方法、工場出荷時設定への戻し方、エラーコードの意味などについてお答えできます。
  • モーターの回転方向(時計回り/反時計回り)を変更するにはどうすればよいですか?
    工場出荷時の設定に戻すにはどうすればよいですか?
    エラーコードEr01が表示された場合はどうすればよいですか?
700K DKKU1
操作手冊
OPERATION MANUAL
使用前請詳閱本說明書,如果在使用上有任何
疑問,歡迎隨時與本公司聯繫。
Please review the manual carefully before using
of the controller. Please feel free to contact with
us if you have any question and comment.
For controller installment and maintenance,
重要安全聲明 SAFETY INSTRUCTIONS
注意 :
此標示符號表示錯誤的機械安
裝、操作及保養,恐會導致人員
受傷或機器損壞!
Caution
The warning sign indicates that
incorrect machine installation,
operation and maintenance
may cause personnel injury or
machine damage!
安裝及維修作業請由專業人員處理。
1. 電機接通電源時請不要把腳放在腳踏板上
2. 本產品需專業人員安裝,調試
3. 嚴禁在通電時打開控制箱與電機端蓋
4. 必須保證系統接地可靠
5. 以下操作請務必斷電
A. 換針、穿線或更換底線時
B. 安裝、拆卸或修理時
C. 翻抬縫紉機時
作業環境要求:
1. 請不要在過潮濕的環境中作業
2. 用戶供電應保持穩定 AC 210V~240V
3. 用戶使用前必須接地,確保人身安全
4. 不要在過熱地方作業
5. 控制系統與電機不要在強磁高輻射環境中作
業,以免干擾而使系統錯誤
務必使用本公司提供或認可的零部件維修。
Please contact with qualied technician for
assistance.
1.Do not place your foot onto the pedal when
connecting to the power source.
2.Installation and trial-run must be done by
skilled person.
3.Open control box or motor cover under
electrical power is not permitted.
4.Make sure the earthing system is working well.
5.When doing the following the machine has to
be disconnected from the power supply.
A.When threading machine, replacing
needle,bottom thread.
B.When install, dismantle and repair.
C.When turn over the sewing machine.
Environmental Requirements:
1.Please do not work at damp place.
2.The voltage requires being stable (AC
210V~240V).
3.Must be adequately grounded for safety
4.Do not work at high temperature
5.Do not run motor and control system near to
ferromagnetic or high-radiance area
All the replacement parts for repairing must be
provide or approved by supplier.
索引 INDEX /PAGE
產品介紹 PRODUCT INSTRUCTIONS 1
控制台使用說明 CONTROL PANEL INSTRUCTION 3
安裝調試 INSTALLATION AND TRIAL-RUN 6
故障排除 ERROR CODE & TROUBLE SHOOTING 9
保修服務 WARRANTY SERVICE 10
ii
Introduction
產品介紹 PRODUCT INTRODUCTION
This product by the company independent
research and development, distinct personality,
truly reflects the concept of mechanical and
electrical integration, more energy saving, high
efficiency, environmental protection, beautiful
assembled in one. It can be widely applied to
a variety of sewing equipment.
1.Component:
The servomotor is composed of control
system and motor:
本產品由本公司自主研發,產品個性鮮明,真
正體現出了機電一體化的概念,更是節能、高
、環保、優美集結於一身。可廣泛適用於多
種縫紉設備。
1. 組成部分:
控制器系統由控制器和電機兩部分:
P1
A.Control system includes control box and
speedcontroller.
Introducefor control panel:
A. 控制器:控制箱和速控器。
系統介面連接和操作面板示意圖如下:
馬達電源接口
馬達信號接口
調速器接口
照明燈接口 (12V 20mA)
P2
Introduction
上下停針指示燈
功能轉換和
速度加減鍵
燈指示燈
確認鍵
功能進入鍵
電源開關
控制台使用說明 INSTALLATION FOR CONTROL
PANEL
1. 各按鍵的用途:
1)“P"鍵的用途:
P鍵為上、下停針鍵,按下P
上燈孔亮,為上停針;下燈孔亮,為下
停針;兩個燈孔都不亮,為自由停針;
第二:功能進入鍵(見進入參數的操作方法)
2)“S"鍵的用途:
S鍵為燈開關鍵,按下SS
鍵上的小燈亮為打開燈,滅為關掉燈。
第二:功能參數(確認)鍵(見進入參數的操
作方法)
3)“+"“-"鍵的用途:
此兩個鍵用於轉速調整和參數調整。
2. 進入參數的操作方法
例:怎樣把電機的順時針轉調到逆時針轉:
第一步:打開電源;
第二步先按P鍵不放,同時按+
此時畫面會顯示 P-00
第 三 步: 按“+"號鍵,把 P-00 調 至 P-02
P-02)就是電機正反轉參數(常用
參數表上有標明);
第四步:按下“P"鍵畫面會顯示“1
第五步按下-號鍵把1調到01
為順時針轉,“0"為逆時針轉,常用
參數表上有標明);
第六步:按下“S"鍵確定參數調整完成。
1.Each key purpose:
1Function of P key:
First: P key for upperand lower stop needle
position. Press P,if up pinhole lamp
lights means it´s up stop needle, if down
pinhole lamp lights means that it is down
stop needle , if two lamps off means
needle position is freedom.
Second: Function Enter button ( below to enter
the parameter method of operation)
2Function of Skey:
First:Sbutton for off or on the head lamp.
Press S key the lamp lights if
don´t do it is turn off.
Second: Function Enter button ( below to enter
the parameter method of operation)
3Function of +"、“- key
These two keys are used to adjust speed and
parameter modulation.
2.To enter the parameter method of operation:
Example: How to change the motor from
clockwise to counterclockwise:
Step one : Open the power;
Step two : Press the P key, no leave, and
press + key, the screen will
display the P-00;
Step third: Press + key, change the P-00
to P-02, (P-02) is a motor clockwise
or counterclockwise parameters
(common parameter list has record);
Step four: Now press P key (enter into
parameters) screen will display1;
Step fifth: Press - key,change 1 to
0;("1" for clockwise, "0" for
the counter clockwise rotation,
commonly used in the parameter
table is indicated);
Step six : Press the S key to determine
the parameters, save and exit the
parameter.
P3
3. 恢復出廠設置
恢復出廠設置方法:先按P"鍵不放,同
按“+"號鍵,此時畫面會顯示 P-00
長按“S"鍵約 3秒即可。
4. 電機常用參數設置
3. Restore factory settings
Restore factory settings: Press the P key,
no leave, and press the + key, the screen
will display the P-00, then press S key 3
seconds.
4. Commonly used parameter setting
參數編號
Parameters
No.
功能名稱
Function Name
調整範圍
Adjusting Range
出廠值
Default
settings
備註
Remark
P-01 最大速度鎖定
Maximum Speed lock 200-6500 RPM 4500 RPM
P-02 電機方向
Direction of rotation
0: 逆時針
0: Counter-
clockwise
1: 順時針
1: Clockwise 1
老款平縫電機調到 2
3
Lockstitch Machine
changed to 2 or 3
P-03 下停角度
The needle angle 6-18°12°
P-04 起縫速度
Start sewing speed 200-800 RPM 250 RPM
P-05 加速快慢
Speed up And slow 2000-4000 RPM 3500 RPM
P-06
定針縫
Setting stitches for
Constant sewing
0-999 Stitch 0
P-07
P-08
P-09
P-10
自動間隙運行(跑合)
Automatic Clearance
run (run)
0改成 1再按 S
Press the S key when
change 0 to 1
0
P-11
抬壓腳起動時間
Presser foot Lifter
starting time
0-2000ms
P-12
抬壓腳保護時間
Presser foot Lifter
protection time
1-120s
P-13
老款平車電機選擇
Application to
Lockstitch sewing
Machine
1是老款平縫機電機
1 for Lockstitch sewing
machine
0
0是普通機
0 is ordinary
sewing machine
P-14
最大電流限制
Maximum current
limiting
50-1000 280
P-15
是否檢測上針位
Whether to detect the
up needle position
1: 檢測針位,0: 不檢測
1:detecting needle
0:no detection
1
P4
Introduction
本控制系統體現出了超前的設計理念,系統操
作簡單易上手,整個控制系統性能優越。具有
起步快,停車快、准等優點。而且電路模組保
護功能完善:有欠壓、過流、等一系列保護功
能。速控器可實現無級調速。
B. 電機:
電機轉子屬於稀土永磁材料,具備功率大,
節能環保等各大優點。電機內設有霍爾感測
,使電機具有準確的上下定位,使電機體
積更小更美觀。
This control system features is easy to use and
features in excellent performance, including
quick start, quick stop (sewing machine),
accurate needle position. Furthermore, the
modular circuit has Self-Protection System when
against lower voltage, over current, over heat
etc. speedcontroller is realized by the pedal
speeder.
B:Motor
Rotor is made of rare earth permanent
magnet, guarantee high power and
environmental. Exactly needle UP/DOWN
position due to its built-in Hall type sensor
and compact design.
C. 產品組裝效果圖: C.Product assembly demonstration:
P5
安裝調試直驅式電機安裝方法 INSTALLATION AND TRIAL-RUN
DIRECT DRIVE TYPE
1. 控制箱速控器安裝如下圖
將控制箱和速控器用螺釘依次安裝在縫紉機
台板上。
1.Install control box and speedcontroller as
below gure
Using screws, mount the Control Box and
speedcontroller onto sewing table properly.
2. 性能參數指標 2. Specifications
電源供電電壓 Voltage 220V 單相 220V 1 phase
Frequency 50~60 HZ
電機轉速 Speed 200-6500 RPM
電機扭矩 Motor torque 400W 2 N.M
P6
Introduction
2. 直驅電機安裝示意圖 : 2.Schematic diagram of the installation of
direct drive motor
直驅電機安裝共 5步驟:
1)裝轉子:
A)拆掉縫紉機上的手輪、皮帶罩和風葉。
B)將圖①轉子裝入縫紉機軸上,用圖③墊
片和圖④螺釘固定住轉子,再鎖緊圖⑤兩個
螺釘。
1:用右手抓緊轉子,左手轉動大心要
無自轉現象。
2:用手轉動縫紉機應無加重。
2)裝電機:用專用塑膠定位套圖⑥卡在電
機圖⑦孔 Φ30 ,對準圖①轉子裝入縫紉
,用圖⑧螺釘固定,螺釘擰緊後要能輕鬆
拔出定位套。(注:定子裝入轉子要注意磁
鐵吸力,小心夾到手。)
5. Motor installation of a total of 5 steps:
1Install rotor
ARemove the hand wheel, belt cover and
wind blade on the sewing machine.
BFigure rotor install into the shaft of
sewing machine in the picture, xed rotor with
gure gasket and gure screw, then x
gure two screws.
Check 1: Clutch rotor with right hand, the left
hand turns the fan to have no rotation.
Check 2: Hand rotation of the sewing machine
should not increase heavy.
2Install motor: Using a special plastic
locating figure card in the motor map
positioning hole whose diameter is 30,
install into sewing machine directed at
gure rotor, then xed with gure screws,
screw down to be able to easily pull out the
positioning sleeve.(Notes: The stator into
the rotor should pay attention to the magnet
suction, carefully clip hand .)
P7
①轉子 Rotor
③墊片
Washer
⑨螺釘
Screw
④螺釘
Screw
⑤螺釘 Screw
⑦電機 Motor ⑦電機蓋 Motor cover
⑧螺釘 Screw ⑩手輪
Hand wheel
⑥定位套
Positiong jig
3裝手輪:
A)用手轉動縫紉機,使機針停在最高位
B)將手輪裝入轉子並將刻度 1字對準電機
外殼的刻度線(看圖 B。轉緊安裝示意圖
上的圖⑤ 2個螺釘。
4)檢查:手轉動手輪無摩擦現象,縫紉機
也無加重。
3Install hand wheel
ATurn the sewing by hand make the
needle stop at the highest level
BPut the hand wheel in the rotor, and
mark the calibration line of the motor
housing with the scale 1 (As Pic.B).
4Check: Hand wheel hand wheel without
card wiping phenomenon, Sewing machine
weight does not increase.
B (Pic.B)
P8
Introduction
故障排除 ERROR CODE & TROUBLE
SHOOTING
序號
The serial
number
錯誤碼
Error
code
錯誤內容
Error content
錯誤問題的多種可能
Several possible error problem
1 Er01
找不到停針位
Can´t nd the needle
position
1. 手輪靠的不夠近間隙在 2.5mm
2. 九針插頭接觸不良
3. 電機霍爾壞,要更換電機
4. 手輪上的磁鐵掉落
1. The hand wheel is not close, clearance within 2.5 mm
2. Nine plug contact undesirable
3. Motor holzer bad, to replace the motor
4. The hand wheel magnet in the loss
2 Er02
開機沒有檢測到調速器
Not detected boot
speed regulator
1. 調速器插頭沒有
2. 調速器線斷了或接觸不良
1. Speed control device without plug
2. Speed wire is broken or contact undesirable
3 Er03
電機霍爾或相位線錯誤
Motor holzer or phase
error
1. 九針插頭接觸不良
2. 電機沒有安裝好,參照圖 A
3. 霍爾壞
1. Nine hole plug contact undesirable
2. The motor doesn´t pack good
3. Holzer is bad
4 Er04 堵轉保護
Locked-rotor protection
1. 電機超載
2. 電機與電控相連接的四心線接觸不好
3. 電機斷線或壞了
1. The motor overload
2. The motor and the controller connected four hole line
contact is not good
3. Motor is bad
5 Er05
硬體過流保護
Hardware over-current
protection
1. 電機超載
2. 信號線接觸不好或斷了
3. 主機板壞了
1. The motor overload
2. Line contact is bad or broken
3. Main board is bad
6 Er07
串口通信逾時錯誤
Serial port
communication
timeout error
顯示幕至主機板信號線不良或主機板壞
Display to the system board signal is bad or board is
bad
7
顯示幕無電開關有電
Screen without electricity
Switch with electricity
1. 主機板壞
2. 顯示幕與主機板連接線接觸不良
1. Main board is broken
2. The display screen and the main board connection
line contact is bad
P9
保修服務 WARRANTY SERVICE
1. 本產品自購買起免費保修 2年,終身維護。
保修期內除人為損壞以外出現任何品質問題
可免費維修
2. 在保修期內,以下情況出現損壞本公司不給
於保修服務 :
A. 未經本公司同意自行拆卸、修理、改裝造成
的故障或損壞。
3. 但凡出現無法解決的問題可以聯繫本公司。
1. Since from the purchase of this product,the
free 2-year warranty,lifetime maintenance.
During the warranty period,any quality
problems the product will be free
repaired,except artificial damage.
2. In the warranty period, the following
circumstances appear to damage the
company does not give the warranty
service.
A. Dismantle the motor unit without
permission and cause damage.
3. Whenever find the problem can not be
solved, you can contact with our company.
P10
Introduction
由於對產品的改良及更新 , 本產品使用說明書中與零件圖之產品及外觀的修改恕不事先通知 !
( 桃園廠 )
(TAOYUAN UNIT)
( 宁波廠 )
(NINGBO UNIT)
The specification and/or appearances of the equipment described in this instruction
book & parts list are subject to change because of modification which will without
previous notice.
700K DKKU.MAY.2018
寧波高林銀箭機電有限公司
KAULIN M.&E. INDUSTRIAL CO.,LTD.
/