Kyosho 31011 ユーザーマニュアル

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THE FINEST RADIO CONTROL MODELS
R
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No. 31011
REQUIRED FOR OPERATION
RADIO PREPARATION
BEFORE YOU BEGIN
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
ASSEMBLY
OPERATING YOUR MODEL SAFELY
EXPLODED VIEW
SPARE PARTS & OPTIONAL PARTS
2 3
3
4
6
7 24
25
26
28
INDEX
INSTRUCTION MANUAL
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
2000 KYOSHO
Before commencing assembly, please read these instructions thoroughly!
Radio Controlled .12 Engine Powered Touring Car Series
1
2ch radio control set with 2 servos.
Stick-type
2ch radio set.
Wheel-type
2ch radio set.
Ni-Cd Battery
AA-size Batteries (For Transmitter)
AAAA
AAAA
Servo Receiver
REQUIRED FOR OPERATION (1)
Suitable servos & receiver
2
Engine & Muffler
This kit requires .12 class engine.
* Only Slide Carburettor (Automatic
Carburettor) Engine without pull
starter is available.
This kit requires a 2 channel radio con-
trol set with 2 servos.
Because there are stick-type and wheel-
type transmitters, use which ever fits
your convenience best.
In case of using reverse switch, refer to
instruction manual included in the radio
set.
3
Required for engine starting:
2
Engine for .12
class cars
Muffler
Manifold
Plug
Air Filter
Tape
No.96422
Quick Fill Fuel Bottle
No.96411
One-touch Plug Heater Set
No.80312
Locking Jig & Wrench
Glow Fuel
Gl
ow Engine
Fuel
Fuel Pump Plug Heater
Plug Wrench Starter Battery
4
Paint
5
Other equipment required.
Body
*KYOSHO Touring Car Body.
(200mm width)
For painting the body, use Kyosho paints
for models!
KYOSHO SPRAY COLOR
No.76501 76711
No.2230
POLYCA COLOR
Joining Pipe
No.39051
No.39054
No. 39051 Tuned Silencer Set (Side) or,
No. 39054 Tuned Silencer Set (Rear)
No.607002
RC
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
Only use No.71312 6V600mAh RX Ni-Cd Battery.
(Do not use other batteries.)
6
Tools required
REQUIRED FOR OPERATION (2)
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
3
TOOLS INCLUDED
Sharp Hobby Knife
Hex Wrench
Phillips Screw Driver (L.M.S)
Needle Nose Pliers
Pliers
Box Wrench
RADIO PREPARATION
Instant Glue
Cross Wrench (S)
Grease
Wire Cutters
Grease
Awl
Set up the radio control system as indicated below.
1
2
3
5
6
7
8
9
10
11
4
1
START
FINISH
2
3
4
5
6
7
8
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the charged Ni-Cd battery to
the receiver.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
Screw Cement
Rubber Cement
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN
4
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
King Pin
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name,
True-to-scale Diagram,
Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified
by key numbers. For purchasing
spare parts, find the key no. of the
part needed in the spare part list and
refer to the left column to look up the
corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
Apply instant glue
(CA glue, super glue).
Apply grease.
Apply threadlocker (screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
4
5
6
4
5
1
7
5
8
2
Part bags used.
Cut off shaded portion.
Front Suspension
1
2mm
Apply rubber cement.
Example
Assemble in the specified
order.
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the
left side in each assembly step. Some screws are extras.
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
5
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded Parts are not used.
4242 42
41
41
404033
32
34
19 19
18
4
5
1 2
3
15
14 13
16
17
32
333333
42
6
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded Parts are not used.
89
88
49
37
6
8
9
7
10
95
9493
92
96
96
39
35
38
11
12
12
36
39
54
51 52
55
50
47
53
49
90
91
No.2, No.8
No.2
7
Part bags used.
1
Gear Differential
2
Gear Differential < for Front >
63
4
Differential Joint
149
O-ring P5
4
151
2 x 11mm
Pin
150
4
4 x 27mm
Shaft
4
148
5 x 12mm
Shim
8
147
4 x 10mm
Shim
x
1
Assemble as many times as specified.
x1
x1
For Front
For Rear
63
27
149
148
151
45
45
45
46
150
147
147
147
45
147
31
28
149
148
151
46
81
63
2.6x8mm
2.6x8mm
2.6x8mm
2x8mm
2x8mm
< >For Front
< >For Front
< >For Rear
4
2 x 8mm
TP Screw
Note the direction.
Pour Silicon Oil (Hard) for front
included in the bag No.2.
Pour half of Silicon Oil (Hard) and half of
Silicon Oil (Soft) for rear included in the bag No.8.
30
29
30
29
8
2.6 x 8mm
TP F/H Screw
4
Silicone Oil (Hard)
Silicone Oil (Hard) Silicone Oil (Soft)
149
63
148
27
151
O P5
TP
No.2 No.8
< >
< >
< >
TP
No.1, No.3,
No.10
8
Part bags used.
No.1, No.3, No.10
4
98
4.8mm
Ball End (Medium)
71
Steering Rod
2
3mm
Nylon Nut
2
104
4.8mm
Ball Stud
93
Serrated Cap (F)
FUTABA
KO
JR
SANWA
94
Serrated Cap (KJS)
3
Steering
95
Serrated Cap (H)
HITEC
2
4
3 x 12mm
TP F/H Screw
2
156
12 x 18mm
Ball Bearing
2
4 x 8mm
Set Screw
2
156
156
1
44
4x8mm
4x8mm
3x12mm
3x12mm
77
Front Belt
98
98
71
x2
approx. 32mm
The Side with groove is
reverse screw.
x
2
Assemble as many times as specified.
True-to-scale diagram.
4
Front Bulkhead
approx. 3mm
Gear Differential
(For Front)
Steering
3mm
104
104
92
32mm
TP
3mm
F
H
KJS
No.1, No.3, No.10
No.3,
No.10
9
Part bags used.
5
Front Suspension Arm
6
Front Suspension Arm
Assemble left and right
sides the same way.
Ensure smooth, non-binding
movement when assembling.
103
8 7
104
14
154
61
6
104
155
151
32
100
99
2
1
99
100
13
3x15mm
74
74
75
75
43
62
152
9
10
3x3mm
E2.5
E2.5
3x3mm
4x8mm
4mm
2
3 x 15mm
F/H Screw
2
103
3mm
F/H Washer
2
4 x 8mm
Set Screw
4
104
4.8mm
Ball Stud
2
155
6 x 12mm
Ball Bearing
2
154
10 x 15mm
Ball Bearing
4
99
9mm
Pillow Ball
4
100
9mm
Pillow Ball Nut
61
2
Wheel Shaft
2
151
2 x 11mm
Pin
2
75
3 x 47mm
Shaft
2
74
3 x 74mm
Shaft
2
62
Swing Shaft
2
E2.5
E-ring
2
3 x 3mm
Set Screw
152
O-ring P3 (Red)
2
< >Right
< >Left
Hex Wrench
(5mm)
Hex Wrench (2.5mm)
For Left
For Right
2
4mm
Flanged Nylon Nut
3.5mm
2.2mm
Assemble in the
specified order.
Apply grease.Tentatively tighten.
E
O P3
< >
< >
5mm
2.5mm
No.1, No.3, No.10
No.1, No.4,
No.10
No.1, No.4
10
Part bags used.
7
Bumper
6
3 x 10mm
TP Screw
145
146
4
66
145
144
151
151
23
64
24
21
3x10mm
3x10mm
3x10mm
3x10mm
3x8mm
3x8mm
3mm
3x15mm
8
Rear Bulkhead
9
Rear Bulkhead
2
3 x 15mm
Cap Screw
1
Brake Piston
146
1
Brake Shaft
66
1
19T
Pulley
21
2
151
2 x 11mm
Pin
64
Spur Gear Shaft
1
approx. 6.5mm
Cut off.
80
17
40
40
18
Apply rubber type glue.
3
3mm
Nut
3
3 x 8mm
F/H Screw
"19" Inscription
Note the
direction.
Top
TP
6.5mm
19
2.8mm
No.1, No.4,
No.10
No.4, No.10
11
Part bags used.
10
Rear Bulkhead
2
4 x 8mm
Set Screw
4
3 x 12mm
TP F/H Screw
1
E5
E-ring
2
155
6 x 12mm
Ball Bearing
2
156
12 x 18mm
Ball Bearing
1
151
2 x 11mm
Pin
3x12mm
3x12mm
4x8mm
E5
79
Belt (Small)
Rear Differential
Assembly
11
Rear Suspension Arm
99
15
11
61
16
154
104
155
151
100
99
32
100
101
102
12
12
101
4x8mm
3x15mm
4mm
2
4 x 8mm
Set Screw
2
3 x 15mm
Cap Screw
2
104
4.8mm
Ball Stud
2
155
6 x 12mm
Ball Bearing
2
154
10 x 15mm
Ball Bearing
4
99
9mm
Pillow Ball
4
100
9mm
Pillow Ball Nut
61
2
Wheel Shaft
4
101
6.8mm
Pillow Ball
4
12
6.8mm
Ball End
102
4x20mm
Adjustable Rod
2
Assemble left and right
sides the same way.
Ensure smooth, non-binding
movement when assembling.
2
151
2 x 11mm
Pin
approx. 9mm
x2
True-to-scale
diagram.
x2
Assemble as many
times as specified.
Tighten up to
the end.
< >Right
< >Left
Hex Wrench
(5mm)
4x8mm
26
21
155
151
3
156
156
143
143
4
155
approx. 3.5mm
2
4mm
Flanged Nylon Nut
The side with
the step is a
reverse screw.
Insert from wider side.
2
1
Hex Wrench (2.5mm)
Assemble in the
specified order.
Tentatively
tighten.
2.8mm
Marked “R”
TP
E
Assy
9mm
< >
< >
5mm
3.5mm
2.5mm
L
Marked “L”
R
No.1, No.4, No.10
12
Part bags used.
No.5, No.10
121
121
115
118
118
1
4
1
3
2
119
120
119
120
2.6x12mm
4x4mm
2.6x12mm
13
2 Speed Changer
Firmly tighten the set screws onto
the flat spots.
120
2.6x12mm
Tighten 2.6mm Cap Screw to Collar till the
screw stops, and unscrew 3 rounds, then
please set up according to the track condition.
120
12
Rear Suspension Arm
Apply threadlocker
(screw cement).
Apply grease.
Assemble left and right
sides the same way.
2
3 x 15mm
Cap Screw
2
3 x 12mm
TP F/H Screw
2
3 x 10mm
TP Screw
2
62
Swing Shaft
2
76
3 x 59mm
Shaft
1
4 x 4mm
Set Screw
2
2.6 x 12mm
Cap Screw
2
119
2 Speed Spring
2
120
2.6 x 3 x 5.5mm
Collar
2
121
5mm
Roller
5
76
62
3x10mm
3x12mm
3x15mm
For Left
For Right
Assemble in the specified order.
2
2.6mm
3
120
TP
TP
2
No.6, No.10
13
Part bags used.
15
Middle Shaft Support
4
3 x 12mm
TP F/H Screw
3x12mm
3x12mm
117
No.5, No.10
116
122
123
155
155
114
3x6mm
3x6mm
3x10mm
3
3 x 6mm
F/H Screw
3 x 10mm
Cap Screw
1
14
2 Speed Changer
Note the direction.
1
1
122
3 x 8 x 12mm
Collar
123
3 x 12mm
Washer
2
155
6 x 12 x 4mm
Ball Bearing
54
TP
2
1
8
No.1, No.6,
No.10
14
Part bags used.
No.1, No.6,
No.10
16
Middle Shaft Support
2
151
2 x 11mm
Pin
3
E5
E-ring
2
155
6 x 12mm
Ball Bearing
18T
Pulley
22
1
27T
Pulley
20
17
Center Bulk
4
3 x 12mm
TP F/H Screw
4
3 x 10mm
TP Screw
78
Middle Belt
65
Middle Shaft
1
3x12mm
3x12mm
3x10mm
E5
E5
E5
3x10mm
155
151
65
55
20
25
7
1
4
3
5
2
6
8
9
10
151
26
22
155
37
52
51
Front Belt
Assemble in the specified order.
"18" Inscription
"27" Inscription
Note the direction.
Front
51
52
E
TP
TP
18
27
No.7
No.7, No.10
15
Part bags used.
18
Engine
19
Engine
3x8mm
E9
3mm
3x10mm (Cap)
For Side Exhaust, SG shaft (Pilot shaft) type.
Stabilize the engine with
included shim.
Note the
direction.
Take Drive Washer away.
For .
3 x 10mm
Cap Screw
5 x 7 x 0.1mm
Shim
160
1
3 x 8mm
Screw
1
5mm
Washer
1
158
5 x 10mm
Ball Bearing
1 1
158
5 x 10mm
Ball Bearing
E-ring
161
1
159
8 x 14mm
Ball Bearing
Must be purchased separately!
A
For Side Exhaust, normal shaft.
B
Apply threadlocker (screw cement).
Marked “O.S.”
In case of no space as shown,
insert the washer included
in the kit.
In case of no space as shown,
insert the washer included
in the kit.
for A
A
for B
158
For .B
159
111
68 69
109
110 110
109
67 67
Engine Assembly
70
113
112
158
161
160
108
In case of using 7x11mm
washer for 18 use 3mm
washer instead of 5mm.
Cut off shaded portion
if it is needed.
1
7 x 11mm
Washer
110
4
1
3mm
Washer
108 108
, SG ,
7x11mm
3mm
O.S.
A
B
A
B
110
18
108
No.6, No.10
No.7, No.10
16
Part bags used. Must be purchased separately!
20
Engine
4
3 x 8mm
Screw
In case of Side Exhaust engine,
No.39051 Tuned Silencer or
No.39053 Manifold.
Not use for Rear Exhaust
engine.
3x8mm
3x8mm
3x8mm (TP F/H)
3x10mm
1
3 x 10mm
TP Screw
Bend the wire to
adjust the muffler.
Muffler
21
1
3 x 12mm
F/H Screw
1
3mm
Washer
1
3mm
Nylon Nut
Tighten the screws
with one sheet of
paper inserted b
etween both gears.
47
3x12mm
3mm
3mm
127
Engine Assembly
1
3 x 8mm
TP F/H Screw
Nylon Strap
V-One R
39051
39053
TP
1
TP
17
Part bags used.
No.8
No.8
4
137
O-ring (Blue)
2
139
C-ring
2
135
Shock Collar (A)
2
138
2
2.6mm
Washer
2
2.6mm
Nylon Nut
134
138
139
137
133
135
140
130A
136
131
97
130B
82
83
105
105
132
2.6mm
2.6mm
x2
x2
141
Silicone
(Soft)
141
134
138
139
137
133
135
140
130A
136
131
97
132
2.6mm
2.6mm
For Front (Short)
22
Front Shock
23
Front Shock
No.8
2
135
x2
2
97
4.8mm
Ball End (Short)
4
137
O-ring (Blue)
2
139
C-ring
Shock Collar (A)
2
138
2
2.6mm
Washer
2
2.6mm
Nylon Nut
2
97
4.8mm
Ball End (Short)
24
Rear Shock
2
105
5.8mm
Ball
x
2
Assemble as many times as specified.
No.1, No.8
91
x2
25
Rear Shock
For Rear (Long)
2
105
5.8mm
Ball
Shock Piston
Shock Piston
(Blue)
(Black)
Do not use the !
130B
Silicone
(Soft)
O
C
A
O
C
A
130B
No.1, No.10
18
Part bags used.
27
Rear Shock Stay
2
3 x 12mm
F/H Screw
2
3 x 15mm
Cap Screw
2
3 x 12mm
F/H Screw
2
3 x 10mm
Cap Screw
In case of using Wide Front Shock Stay.
It may not be available with some shape of bodies.
2
Tapered Washer
39
2
Tapered Washer
39
No.1, No.10
26
2
3 x 20mm
F/H Screw
2
Tapered Washer
39
Front Shock Stay
Front Shock
39
39
35
3x10mm
3x12mm
3x12mm
Front Shock
36
39
39
3x20mm
3x20mm
Rear Shock
41
41
38
39
39
3x10mm
3x10mm
3x12mm
3x12mm
3x15mm
3 x 10mm
TP Screw
In case of using Normal Front Shock Stay.
2
TP
No.6, No.9,
No.10
No.1, No.10
No.6, No.10
19
Part bags used.
28
Fuel Tank
3 x 15mm
F/H Screw
2
3mm
Nylon Nut
2
3mm
Nut
49
56
50
60
3mm (Nylon)
3mm (Nylon)
3mm
3x15mm
3x15mm
3x12mm (TP)
3x12mm (TP)
3x12mm (TP)
3x10mm
3x10mm
Insert Rubber
Grommet into
Both Servo.
29
Servo Saver
3 x 12mm
TP Screw
2
3 x 8mm
Screw
Steering Servo
Throttle Control Servo
30
Roll Bar
2
3 x 10mm
TP Screw
Must be purchased separately!
Note the direction.
Note the direction.
33
Note the direction.
Front
53
33
33
33
33
Note the direction.
49
2
6
2
3 x 10mm
Screw
53
Apply threadlocker (screw cement).
Depending on Servo,
select 3x8mm or 3x10mm.
Set up according the
servo you use.
TP
TP
3x8mm 3x10mm
20
Part bags used.
No.10
No.1, No.9, No.10
1
4 x 4mm
Set Screw
1
3 x 3mm
Set Screw
1
E4
E-ring
157
157
107
88
106
E4
3x3mm
4x4mm
31
Belt Tensioner
33
Radio Plate
No.1
Battery
90
Battery of over 28.5mm width
cannot be used.
Fix with Glass Tape, etc.
32
Battery
KYOSHO 71312 6V-600mAh Ni-Cd BatterySuitable Battery
Attach Glass Tape around while holding
the battery and on flat place.
90
Must be purchased separately!
Belt Tensionner
Battery
3x10mm
3x8mm (TP F/H)
2
3 x 8mm
TP F/H Screw
2
3 x 10mm
TP Screw
E
28.5mm
90
KYOSHO 71312 6V-600mAh
TP
TP
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