INSTRUCTION MANUAL NO.
IS-0035JE
ISSUED
1989-03-07
REVISED
2005-02-15
REV.
B
SPLASH PROOF CONNECTOR CAP
FITTING TOOL
52116 (For 52116 Housing)
52117 (For 52117 Housing)
OPERATING MANUAL
Molex Ja
p
an Co., Ltd.
Molex Japan Co., Ltd.
Contents of Update
Instruction Manual No.
IS-0035JE
Title
Splash Proof Connector Cap Fitting Tool
Tool Number
57130-6000
57131-6000
Rev. Issued Description
0 1989/03/07
New creation release.
A 1989/03/16
Added the parts list.
Prepared by Y. Ishiwata
Checked by T. Yoshida
B 2005/02/15
Revised to a bilingual version.
ECN-JM50015
Approved by A. Horino
A–1
<Safety Precautions>
Please read the following before operating the tool.
Introduction
Thank you for choosing our Splash Proof Connector Cap Fitting Tool.
This document is prepared so that the tool is properly used.
Please take the time to read this manual, making sure you understand the operating
procedures described herein before attempting to operate the tool.
Dangerous operations
Don’t insert a part of your body or other foreign materials in the splash proof connector cap
fitting tool (hereinafter referred to as the “tool”) while you’re operating the handle of a tool,
as injury my result.
Beware of a handle when it is opened. Releasing a ratchet may cause the handle to open
abruptly, resulting in injury.
Only users who have received adequate training on usage and safety from their manager,
and have appropriate knowledge and skills must use the tool. Use by unfamiliar users may
cause injury.
<Caution>
Unauthorized reproduction of this document in part or in whole is prohibited.
The contents of this document are subject to change without notice.
Molex Japan Co., Ltd. assumes no responsibility for losses resulting from use or
misuse of this document.
A–2
<Safety Precautions>
Please read the following before operating the tool.
Careful handling
Carry out the cap fitting work with the acceptable connector after confirming the tool
number.
Check the tool for any damage, and repair prior to use. There is fear that it causes a cap
defective fitting.
Clean the tool regularly if used frequently.
Avoid storing the tool in extremes of temperature, or high-humidity environment.
Keep the tool in a place out of reach of children in order to prevent accidents.
Must not be carried out
Use the tool only for the cap fitting purpose. Don’t use it in place of a hammer, pliers, or
other tools. Don’t remodel the tool. Parts damage may result in accident or injury.
Don’t use a tool for unspecified connectors. Don’t press fit an unspecified cap. Both may
cause parts damage.
The ratchet mechanism of the tool is designed based on operation by the grip of the hand.
Note that improper handling such as inserting it into other devices and opening the handle
forcibly may decrease its capabilities and lifespan.
Page 1
Description
This tool is a hand tool, which is designed for the cap fitting to the housing of a splash
proof connector of Molex.
Please confirm the connector number on the hand tool before attempting to operate this
tool, and carry out the cap fitting operation.
Tool Specification
Tool name:
Splash Proof Connector Cap Fitting Tool
Tool number:
Outer dimensions and weight:
230 x 70 x 20 mm 500gf
230 (width) x 70 (depth) x 20 (thickness) mm, Approx. 500gf
Management method:
The “shutting height size” between the housing holder and the
lower jaw must be in the standard value when grips the
handle enough to the operation end.
2.5mm
Applicable tool and housing: (2.5mm Pitch Splash Proof connector)
Tool number
ASS’Y
Housing ASS’Y
Circuits number
Terminal number
Applicable wire
57130-6000
52116
Plug housing
2-4 50038 AVS0.3
57131-6000
52117
Receptacle housing
2-4 50039 AVS0.3
Page 2
Tool appearance and parts name
Handle
Ratchet adjustment screw & Fixing nut
Jaw
Housing holder
Ratchet part
Shutting height size
Page 3
Operation Method
Grip the handle of a tool lightly to put it into the state of a preliminary that the “ratchet” is
caught of 1-3 teeth.
Set a housing assembly to the tool so that the “cap (3)” may become parallel to the “lower
jaw (4).” At this time, the “wire (2)” installed in the lower jaw is pushed into the interior of
the “U ditch (5).”
Pull the “wire (2)” to the “arrow” direction so that any space should not open between the
“cap (3)” and the “lower jaw (4)” and the wire doesn’t move by one hand, and grasp the
handle until the ratchet comes off by the other hand.
After work, confirm that the cap is surely locked to the housing, and there are neither
damage nor transformations in the housing and the cap.
“Note” The position in which the cap is locked to the housing by the size changes such as the
housing, caps, and wires changes. Therefore, please adjust the ratchet of the tool used
at a proper position before operation start.
Housing
Wire
Cap
Lower jaw
Wire
U ditch
Must not be space in this.
Lower jaw
A
rrow
Page 4
Daily Maintenance
Daily Maintenance
Management of tool
Before a work start, please carry out the tool check in accordance with the “startup
checklist” in this manual, and start work after checking that it satisfies a standard.
* Please record each check result simultaneously.
Removal of foreign substances
Since foreign substances such as dust and wire scrap adheres to a “connector holder”, etc.
during operation, please remove a foreign substance timely.
* Neglect may become the cause that the cap pressing lock imperfection.
Cleaning of work end
Please wipe with a dry cloth lightly after cleaning a tool with compression air every day
at the time of a work end. There is an effect that prevents rusting.
Lubrication
Please supply proper amount of the machine oil to the moveable points with the
frequency of once a month.
Shutting height size
57130-6000 : 25.4 0.1 mm
57131-6000 : 13.9 0.1 mm
The shutting height size between the housing holder and the lower jaw must be in the
standard value when grips the handle enough to the operation end. (Please refer the figure
on the next page)
[Standard value of shutting height size]
Tool of 57130-6000: 25.4+/-0.1 mm
Tool of 57131-6000: 13.9+/-0.1 mm
Page 5
Adjustment Method of Shutting Height Size
Loosen the “fixing nut (2)” by using the “spanner (1)” (back side) of the attachment.
Rotate the “adjustment screw (3)”, and adjust the “shutting height size (4).”
Rotate to right: The jaw shuts a lot.
Rotate to left: The jaw shuts a little.
57130-6000: 25.4 0.1 mm
57131-6000: 13.9 0.1 mm
[Standard value of shutting height size]
57130-6000: 25.4+/-0.1 mm
57131-6000: 13.9+/-0.1 mm
Tighten the “fixing nut (2)” when a proper size is obtained.
A
djustment screw
Fixing nut (back side)
“Spanner (1)” of the attachment
Shutting height size
Lower jaw
Connector holder
Page 6
Parts List
No.
Parts number
Parts Name
Q’ty
Parts Name
Remarks
J4160 Handle ASS’Y (1)
1 J4174 Outside Handle 1
2 J4170 Inside Handle 1
3 J4163 Torsion Spring 1
4 J4168 Ratchet Spring 1
5 J4175 Adjustment Screw 1
6 J4176 Nut 1
7 J4161 Pivot Pin 1
8 J4166 Ratchet pin 1
9 J4177 Handle pin 2
10 J4164 Ratchet Plate 1
11 J4165 Ratchet 1
12 - Spring Pin phi3x10L 1 3x10L
13 - E-ring 5mm 2 5mm
14 - E-ring 3mm 4 3mm
15 - E-ring 2.5mm 4 2.5mm
16 J4173 Rivet 2
17 J4172 Link 2
18 J4171 Insert Pivot Pin 2
19 57128-1003 Upper Jaw 1
20 57128-1002 Lower jaw 1
57130-1001 Housing Holder 1
21
57131-1001 Housing Holder 1
22 - Cap Screw M4x12L 1 M4x12L
57128-1004 Shim 1
Page 7
Splash Proof Connector Cap Fitting Tool Startup Checklist
57130-6000:
57131-6000:
[Applicable Tool] 57130-6000: Splash Proof Connector Cap Fitting Tool
57131-6000: Splash Proof Connector Cap Fitting Tool
“Note” Please check the following matter before the commencement of work, and start operation
after checking those without a problem.
No.
Checkpoint
Standard
Method/equipment
Check result
1
Shutting height
size
[Standard value]
57130-6000: 25.4+/-0.1 mm
57131-6000: 13.9+/-0.1 mm
Measure with calipers.
2
Cap fitting
The cap must surely be locked to the
housing, and there must be neither
damage nor transformations in the
housing and the cap.
Check by trial
operation.
3
Crack of hosing
There are no crack and deformations
by the hand tool in a housing and a
cap.
Check visually.
4
Article and dust
There are no article and dust in a
housing holder.
Cleanup
A
djustment screw
Fixing nut (back side)
Shutting height size
Lower jaw
Connector holder
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
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