Kyosho PURE TEN EP KX-One ユーザーマニュアル

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ユーザーマニュアル
THE FINEST RADIO CONTROL MODELS
R
No. 30101
2 3
3
4 5
6 28
29 32
33 35
36 37
INDEX
© 2001 KYOSHO
Before commencing assembly, please read these instructions thoroughly!
INSTRUCTION MANUAL
PureTen EP 4WD CHASSIS KIT
KX-One
RADIO CONTROLLED ELECTRIC POWERED
TOURING CAR SERIES
*SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SAFETY PRECAUTIONS
This radio control model is not a toy.
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children's reach!
Take care before operating this model.
You are responsible for this model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
•The product you have purchased is powered by a rechargeable battery. The battery is recyclable. At the end of its useful life, under
various national / state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for recycling options or proper disposal.
Ni-Cd
Required for operation
Radio preparation
Before you begin
Assembly
Operating your model safely
Spare parts & Optional parts
Exploded View
2
Standard Size Servo
Approx. 30mm
Approx. 50mm
Receiver
2
PAINT BRUSH
5
Paint and Brush
REQUIRED FOR OPERATION (1)
M
i
c
ron Line
Ta
p
e
KYOSHO
MICRON LINE TAPE
No.1841
1842
1843
1859
1860
(1mm x 5m)
(1.5mm x 5m)
(2.5mm x 5m)
(0.4mm x 8m)
(0.7mm x 8m)
MASKING SHEET
No.1947
Suitable servos, receiver & electric speed controller
POLYCA COLOR
No.2230
D FLEX COLOR DECAL
No.96701
Operation/Receiver Battery
A single Ni-Cd battery powers operation and recei-
ver. Batteries listed right are suitable.
and Charger for Ni-Cd Battery
Two types of chargers are available. One operates
on a 12V car battery. The other operates on a 100V
house outlet.
For painting the body, use Kyosho paints
for models!
Super-flexible tape for
masking and detail de-
signing jobs.
Self-adhesive super-flexible sheets that
bond to polycarbonate - even when
applied to curved surfaces.
For safe masking jobs, use this plastic mask-
ing sheet featuring one self-adhesive edge.
AA-size Batteries (For Transmitter)
AAAA
AAAA
Electric Speed Controller
31 40mm
36 43mm
20 29mm
1
2ch with electronic speed controller and 1 servo radio control set
Stick-type
2ch radio set
Wheel-type
2ch radio set
This kit requires a 2 channel radio con-
trol set with electronic speed controller.
Because there are stick-type and wheel-
type transmitters, use which ever fits
your convenience best.
For more information on the radio con-
trol set, refer to its instruction manual.
CAUTION: Only use a surface radio with 2 channels and electronic
speed controller! (Any other radio is prohibited!)
KYOSHO SPRAY COLOR
No.76301 76711
S
P
R
A
Y
C
O
L
O
R
R
K
Y
O
S
H
O
CAUTION: Before
using spray colors,
always read their
explanations!
3
Motor
Tire / Wheel / Inner Sponge
(Pure Ten Size)
Use a 540 size motor.
4
Body
This kit does not include a
body shell. Purchase one
for 1:10 scale cars, with
about 190mm in width.
X-CHARGER DC
X-CHARGER AC
7.2V-3000mAh XFORCE Ni-MH Battery
XFORCE 3000
7.2V-2400mAh Ni-Cd Battery
Gear ratio included in the kit suits 23T motor.
Use tires, wheels and Inner Sponge less than 24mm width.
103AT
for
7.2-8.4V
Ni-Cd & Ni-MH
THE FINEST RADIO CONTROL MODELS
R
Separate Type Battery is also available.
No.71024
NI-CD BATTERY
J
R
M
N
i
-
C
d
Ni-MH
J
R
M
NI-CD BATTERY
X- DC
24mm
7.2V-3000mAh
XFORCE
XFORCE 3000
7.2V-2400mAh
X- AC
190mm 1/10
30mm
50mm
3
4
Tools required
REQUIRED FOR OPERATION (2)
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1mm to 15mm
holes directly!
ROUND CUTTER & SANDER
No.1829
For trimming bodies!
Cutting along curved lines
never was so easy!
TOOLS INCLUDED
Hex Wrench
RADIO PREPARATION
Cross Wrench
Grease
Grease
Set up the radio control system as indicated below.
A new Ni-Cd battery must be charged before it is used. Refer to the charger instruction manual for charging.
1
4
3
8
5
ON
OFF
10
6
2
11
Switch
Receiver
Servo
Charger
Electronic Speed Controller
Ni-Cd Battery
Transmitter
Install batteries. (Transmitter)
Extend the antenna. (Transmitter)
Connect the Ni-Cd battery.
Extend the antenna. (Receiver)
Center the trims.
Switch on. (Transmitter)
Switch on. (Receiver)
Make sure the servos are in command.
Switch off. (Receiver)
Switch off. (Transmitter)
Retract the antenna. (Transmitter)
1
2
3
4
5
6
7
8
9
10
11
START
FINISH
Instant Glue
Rubber Cement
Threadlocker (screw cement)
CAUTION: Handle tools carefully!
7
ON
OFF
9
Phillips Screwdriver ( L. M. S. )
Sharp Hobby Knife
Needle Nose Pliers
Wire Cutters
Awl
1
2
3
4
5
6
7
8
9
10
11
4
Apply instant glue (CA glue, super glue).
Apply grease.
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tentatively tighten.
Drill holes with the specified
diameter (here: 2mm).
Ensure smooth non-binding
movement while assembling.
Pay close attention here!
Part bags used.
Cut off shaded portion.
2mm
Apply rubber cement.
1901
Ball bearings are optional!
(with optional part no.)
Assemble in the specified order.
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN (1)
R
L
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
No.4, No.5, No.6
5 x 10mm
Metal Bushing
4
4
5.8mm
Pillow Ball (Black)
2
3
6
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Symbols used throughout the instruction manual, comprise:
4
4
5
6
4
5
1
7
5
8
2
Front Suspension
1
King Pin
Apply threadlocker (screw cement).
No.1901
5
BEFORE YOU BEGIN (2)
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
6
The threads are stripped.Overtightened.
Correct
Wrong
5
SCREWS
Screw
Cap Screw
F/H Screw
Self-tapping (TP) Screw
TP F/H Screw
Set Screw
OTHER HARDWARE
Screw
3mm
12mm
3mm
12mm
Flat Head (F/H) Screw
Washer Nut
3mm
Metal Bushing Bearing
5mm
10mm
4mm
E-ring
Pillow Ball
5.8mm
MEMO
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams
on the left side in each assembly step. Some screws are extras.
6
ARRANGEMENT OF PLASTIC PARTS ON RUNNERS
Shaded parts are not used.
Shaded parts are not used.
No.1
No.3
No.7
Shaded parts are not used.
No.8
121
122
134
77
64
78
97
98
101
102
100
73
74
6
119
124
124
113
9
8 2 3
34
28
29
39
126
106
94
94
96
96
93
93
92
92
89
135
135
7
1
Chassis
Part bags used.
No.1,10
2
For Right Side.
For Left Side.
For Left Side.
No.2,10
8
1
1
3
3 x 6mm
Screw
3 x 10mm
Round Head Screw
3 x 8mm TP
TP Screw
3 x 8mm
Screw
2
Chassis
3x8mm
1
3
3
3x8mm
3x8mm
2
1
3x8mm
3x8mm
4
3x10mm
3x6mm
8
3
Chassis
4
Front One Way Unit
Part bags used.
3
3 x 6mm
Screw
2
11
4 x 8mm
Ball Bearing
7
Aluminum Frame Spacer
3x6mm
10
11
11
12
13
14
Note the direction.
1
1
2
1
5
3 x 6mm
Screw
3 x 12mm
Round Head Screw
3 x 8mm TP
TP Screw
3 x 8mm
Screw
3x6mm
3x12mm
3x10mm
3x8mm
3x12mm
3x8mm(TP)
3x10mm
3
3 x 10mm
TP Screw
1
3 x 12mm
F/H Screw
No.1,2,3,9,10
No.4,10
Apply instant glue (CA glue, super glue).
Note the direction.
8
6
5
7
9
TP
9
5
Gear Differential
MAINTENANCE
Part bags used. Apply grease.
2.6 x 25mm
Cap Screw
20
Thrust Washer
21
1/16
Thrust Ball
18
Thrust Plate
2
Now, hold the differential case firmly and rotate part . If part
rotates into the opposite direction to part , no further ad-
justment is necessary. If part does not rotate, screw is
too tight. In this case, gradually loosen screw until part
rotates.
24
24
24
25
25
19
19
1
2
2
8
16
3/32
Ball
12
11
19
4 x 8mm
Ball Bearing
20
19
No.4
2mm
Hex Wrench
18
22
23
24
17
18
17
25
20
21
Follow illustration below, to tighten 2.6 25mm Cap Screw
properly.
11
24
25
As soon as the ball differential's smooth action becomes rough, parts , , and may have become "gritty". If this happens, disas-
semble the unit and clean these parts, apply more grease and reassemble. If the action is still not smooth, the parts are worn and, therefore,
must be replaced. We recommend that these parts be replaced from time to time to ensure smooth running.
16 18
20 21
Remove oil deposits from and
before applying a small amount of
ball differential grease to the spots
marked with
Place the differential
balls into and ap-
ply ball differential
grease.
Ball Differential Grease
17
18
17
18
16
Note the direction.
15
14
15
14
16
x
2
x
2
Apply instant glue (CA glue, super glue).
Assemble as many times as specified .
Secure parts and in place with two flat head screwdriv-
ers and rotate the differential case until it becomes tight. Then,
tighten screw . When running the car, the differential must
be tight, otherwise it may damage and .
24
25
24
25
19
20
21
Apply grease on , and
put on 8pcs .
24
25
24
25
19
16 18
20 21
17 18
16
15
24
25
19
20 21
2.6x25mm
10
6
Chassis
Part bags used. Pay close attention here!
No.1,4,10
1
27
10 x 15mm
Ball Bearing
2
1
3
3
1
7
1
26
5 x 10mm
Ball Bearing
1
28
Bearing Color (Rear)
2
29
Bearing Color (Front)
30
Front Cup Joint A
Note the
direction.
Note the
direction.
Note the
direction.
Note the direction.
27
28
29
26
30
26
29
Wipe out oil. Rolling
it, insert .
Install as illustration
shown.
3 x 8mm
TP Screw
3 x 10mm
TP Screw
3 x 6mm
Screw
3 x 12mm
Round Head Screw
3 x 10mm
Round Head Screw
3x8mm
3x10mm
3x10mm(TP)
3x8mm
3x10mm(TP)
3x12mm
3x6mm
3x6mm
30
Place Drive Belt properly as
illustration shown.
31
A
TP
31
TP
11
7
Chassis
Part bags used. Pay close attention here!
No.1,2,4,10
8
Chassis
No.1,10
1
27
10 x 15mm
Ball Bearing
1
4
2
4
32
Front Cup Joint B
3 x 8mm
TP Screw
1
28
Bearing Color (Rear)
2.6 x 8mm
TP Screw
32
33
28
27
34
34
Wipe out oil. Rolling it,
insert .
3x8mm
2.6x8mm
3 x 4mm
Set Screw
34
34
34
3x4mm
3x4mm
3x4mm
Adjust to place the
pulley center as shown.
Make sure the pulley
rotates smoothly.
Place Set Screw as shown.
Do not tighten too much.
3x8mm
32
34
B
34
34
3 4mm
TP
TP
12
9
Motor Plate
Part bags used. Pay close attention here!
No.2,10
Center Pulley
No.1,10
3mm
Nut
1
3 x 15mm
F/H Screw
2
3
1
1
1
3 x 18mm
F/H Screw
36
7mm
Aluminum collar
36
37
37
11
39
39
40
41
11
38
37
37
38
35
36
36
3x15mm
3x18mm
3mm
3mm
10
3mm
Nylon Nut
3 x 3mm
Set Screw
3x3mm
Place the pulley under
the belt.
Adjust the space by
the 3x3mm set screw,
so they don't touch
each other.
Apply threadlock and
place on flat part.
Cut the excess plastic.
Apply threadlocker (screw cement).
Apply instant glue (CA glue, super glue).
2
11
4 x 8mm
Ball Bearing
3x3mm
Press by the finger and tighten the screw. Do not
tighten too much.
13
11
Tensioner
Part bags used.
No.1,10
46
26
5 x 10mm
Ball Bearing
44
Tension Collar
3mm
Washer
3 x 8mm
Cap Screw
2
2
2
1
3 x 6mm
Screw
2
3 x 8mm
42
43
43
26
45
44
26
3mm
3 x 8mm
3mm
Install the belt as illustration
shown.
3x6mm
Loosen slightly. ( same
as opposite side)
Install Spur Gear .
46
Generally loosen the belt tension when using big torque type
motor such as 23T. While tighten the belt tension when
using high revolution type such as 8T.
If tighten the belt tension too much, it may cause bad
response and skip the belt teeth.
Tentatively tighten.
Apply instant glue (CA glue, super glue).
Adjust Belt Tension
46
23T
8T
14
12
Shock Stay
Part bags used. Pay close attention here!
No.2,10
13
Front Suspension
No.5,10
47
50
52
53
51
49
48
127
128
128
3mm
Nylon Nut
3 x 8mm
TP Screw
3 x 10mm
Screw
3mm
Nut
49
48
5.8mm
Pillow Ball
51
5.8mm
Ball Nut
3mm
Tapered Washer
3 x 20mm
Cap Screw
4
2
4
2
2
2
3 x 8mm
Screw
< For Front >
< For Rear >
3x20mm
3x8mm
3x8mm(TP)
3x10 mm
3mm
3mm
3mm
Nylon Nut
3x20mm
4
4
2
4
Assemble left and right sides the same way.
3x8mm
2.6x6mm
2.6 x 6mm
Round Head Screw
< For Right Side >
< For Left Side>
< For Right Side > < For Left Side >
Cut off shaded portion.
Cut little by little not to crack the part.
Short
Long
Short
Long
TP
15
14
Front Suspension
No.5,10
15
Front Suspension
No.3,5,10
x4
3mm
E2.5
49
5.8mm
Pillow Ball
26
5 x 10mm
Ball Bearing
54
1.5 x 9mm
Pin
King Pin (LL)
60
4 x 8 x 1mm
Plastic Collar
58
King Pin (L)
59
3mm
Nylon Nut
48
3mm
Tapered Washer
2
48
3mm
Tapered Washer
2
2
49
65
5.8mm
Pillow Ball
4.8mm
Ball Stud (S)
2
2
2
2
4
4
2
4
2
2
Note the direction.
48
59
60
61
62
58
58
64
63
65
48
49
55
54
1
2
56
57
26
49
< For Right Side>
1mm
1mm
Not to tighten too
much.
Not to tighten
too much.
< Left >
< Right >
< Left >
< Right >
E2.5
E-ring
63
Suspension Shaft
Apply threadlock. Flame a moment
when disassemble the parts.
Part bags used.
Apply grease.
Assemble as many times as specified .
x
4
Assemble left and right sides the same way.
Ensure smooth non-binding movement while assembling.
Assemble in the specified order.
64
LL
L
(S)
E
16
Part bags used.
16
Front Suspension
No.5,10
Assemble as many times as specified .
x
2
Assemble left and right sides the same way.
67
3 x 57mm
Shaft
66
Sponge
2
2
68
67
4
E2.5
E-ring
E2.5
E2.5
17
Front Suspension
No.5
approx. 11mm
x2
4
70
5.8mm
Ball End (L)
69
3 x 20mm
Adjustable Rod
2
The side with the step
is a reverse screw.
70
69
70
True-to-scale diagram.
66
E
mm
L
17
Part bags used.
Pay close attention here!
18
Front Suspension
No.3,5,10
19
Rear Suspension
No.6
72
74
72
73
Assemble left and right sides the same way.
Ensure smooth non-binding movement while assembling.
Assemble as many times as specified.
x
2
x
2
3x10mm
3x3mm
3x3mm
3x3mm
3 x 10mm
Screw
3 x 3mm
Set Screw
4
2
2
Tighten the set screws
and make sure part
is stable.
71
49
5.8mm
Pillow Ball
26
5 x 10mm
Ball Bearing
48
3mm
Tapered Washer
2
2
4
48
75
49
14
Parts assembled step
26
73
72
Stabilizer Ball
71
Insert as
shown.
71
Assemble in the specified order.
1
2
3
4
71
71
71
14
Cut off shaded
portion if part
and contacts.
18
20
Part bags used.
Pay close attention here!
No.3,6,10
x2
Assemble as many times as specified .
x
2
Assemble left and right sides the same way.
True-to-scale diagram.
Rear Suspension
21
Rear Suspension
22
No.6
Rear Suspension
65
4.8mm
Ball Stad (S)
4
2
2
E2.5
E-ring
63
Suspension Shaft
E2.5
76
75
75
63
65
65
77
75
76
< Left >
< Right >
Use this hole.
Note part has each right and
left different shape.
Lean the tires toward the right
way as illustration shown.
67
3 x 57mm
Shaft
78
3 x 6 x 2mm
Plastic Collar
2
2
4
E2.5
E-ring
approx. 16mm
The side with the step
is a reverse screw.
4
70
5.8mm
Ball End (L)
2
79
3 x 32mm
Adjustable Rod
70
79
70
No.6,10,3
67
78
E2.5
E2
.5
(S)
E
75 76
E
16mm
L
19
Part bags used. Pay close attention here!
3 x 20mm
3x6mm
72
80
81
86
88
89
90
87
124
82
83
84
85
Assemble as many times as specified .
x
2
x
4
x
2
x
2
Assemble left and right sides the same way.
True-to-scale diagram.
Ensure smooth non-binding movement while assembling.
130
Assemble in the specified order.
3 x 6mm
Screw
4.8mm
Ball End (S)
3 x 20mm
Set Screw
85
86
4.8mm
Ball End (M)
130
O-ring (White)
81
82
4
2
4
4
4
2
2
1
1
2
3
4
5
5
2
3x3mm
3 x 3mm
Set Screw
23
No.6,10
Rear Suspension
24
No.3,6,7
Oil Shock
25
No.7
Oil Shock
Shaft Slider (White)
Apply Silicon Oil.
Grab with a piece of cloth.
124
3 x 5 x 1mm
Plastic Collar
8
4
4
4
x2
approx. 6mm
10mm :
For Front
12mm :
For Rear
For Front
For Rear
For Front : 3pcs
For Rear : 1pc
Stop-ring
87
O-ring (Black)
90
Pressure Top
Silicon Oil (For shock absorber)
Move down the piston and put
some oil.
Move up and down the piston
slowly to get rid of air bubbles.
Thrust in the Pressure Top 90
as shown with care not to tear
it up and have it stick fast.
Wipe out oil flown over with
facial tissue or the like.
131
72
2
Stabilizer Ball
(S)
(M)
O
6mm
O
20
26
Oil Shock
Part bags used.
No.7
92
94
91
135
93
135
132
94
95
95
96
96
Assemble left and right sides the same way.
27
Oil Shock
No.7
4
91
5.8mm
Ball
4
4
4
135
2mm
Shock Stopper
This is for adjusting the spring.
There are 4 types of 92 . You can adjust
the car clearance to be level fore and aft
while running by picking up correct types.
Compress the spring for
inserting 94 .
96
95
3mm
Plastic Nut
Shock Aluminum Collar
Note the
direction.
95
96
Note the
direction.
95
96
< Rear >
< Front >
x4
x
4
Assemble as many times as specified .
1 / 1

Kyosho PURE TEN EP KX-One ユーザーマニュアル

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