PX
4i
| PX
6i
High Performance Printer
Spare Parts Catalog
ii PX4i and PX6i High Performance Printer Spare Parts Catalog
Intermec Technologies Corporation
Worldwide Headquarters
6001 36th Ave.W.
Everett, WA 98203
U.S.A.
www.intermec.com
The information contained herein is provided solely for the purpose of allowing customers to operate and service
Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without
written permission of Intermec Technologies Corporation.
Information and specifications contained in this document are subject to change without prior notice and do not
represent a commitment on the part of Intermec Technologies Corporation.
© 2009 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser, Duratherm,
EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS,
LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile
Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered are either trademarks or registered
trademarks of Intermec Technologies Corporation.
There are U.S. and foreign patents as well as U.S. and foreign patents pending.
PX4i and PX6i High Performance Printer Spare Parts Catalog iii
Document Change Record
This page records changes to this document. The document was previously released
as version -001.
Version Number Date Description of Change
002 12/2009 Revised to include changes for the Asterix Upgrade Program.
iv PX4i and PX6i High Performance Printer Spare Parts Catalog
Contents
PX4i and PX6i High Performance Printer Spare Parts Catalog v
Contents
PX4i and PX6i Spare Parts Catalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PX4i Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PX6i Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Keyboard and Console Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Chassis Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Chassis Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PX4i Print Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PX6i Print Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ribbon Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ribbon Rewind Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Ribbon Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PX4i Media Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PX6i Media Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Paper Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3-Inch Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
PX4i Media Roll Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PX4i Label Slack Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
PX6i Label Slack Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PX4i Liner/Batch Takeup Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
PX6i Liner/Batch Takeup Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Power Supply Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Driver Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Double Serial Interface Kit (Fingerprint Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Serial/Industrial Interface Kit (Fingerprint Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
IEEE 1284 Parallel Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
EasyLAN Ethernet Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
EasyLAN Wireless Interface Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Label Taken Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
PX4i Paper Cutter (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
PX6i Paper Cutter (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PX4i Fan Fold Guide (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
PX6i Fan Fold Guide (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Contents
vi PX4i and PX6i High Performance Printer Spare Parts Catalog
PX4i and PX6i High Performance Printer Spare Parts Catalog 7
PX4i and PX6i Spare Parts Catalog
This spare parts catalog contains information about spare parts and accessories for
the Intermec PX4i and PX6i High Performance Printers. For more information
about parts not listed in this catalog, contact your Intermec Service representative.
Information in this manual is subject to change without prior notice and does
not represent a commitment on the part of Intermec. For the most current
information, see the Spare Parts Price List available from the Intermec web site
at www.intermec.com.
Spare Parts Overview
This section contains information about spare parts for the PX4i and PX6i printers.
Use the overview illustrations and tables to locate and identify each spare part
assembly.
Always make sure that you have the correct part. Some electrical parts, such as
printheads, printhead cables, and interface boards may look similar to parts
for other printers. However, these parts are not compatible. Installing the
wrong part may damage the printer.
8 PX4i and PX6i High Performance Printer Spare Parts Catalog
PX4i Spare Parts Overview
2
3
4
5
6
7
8
9
10
11
1
12
PX4i Spare Parts Overview
Callout Description Page
1 Transfer ribbon mechanism 18, 19, 20
2 Various types of interface boards (options) 33, 34, 35, 36, 37
3 Fan fold guides kit (option) 41
4 Media supply with accessories 21, 23, 24, 25
5 Liner/batch takeup unit (option) 28
6 Label slack absorber 26
7 Chassis 12, 13
8 Cutter kit (option) 39
9Print unit 14
10 Label taken sensor kit (option) 38
11 Keyboard and console board 11
12 Front, 4-inch 11
Hinge kit 12, 13, 39
PX4i and PX6i High Performance Printer Spare Parts Catalog 9
PX6i Spare Parts Overview
PX6i Spare Parts Overview
Closed
Open
2
3
4
5
6
7
8
9
10
11
1
12
PX6i Spare Parts Overview
Callout Description Page
1 Transfer ribbon mechanism 18, 19, 20
2 Various types of interface boards (options) 33, 34, 35, 36, 37
3 Fan fold guides kit (option) 42
4 Media supply with accessories 22, 23, 24, 25
5 Liner/batch takeup unit (option) 29
6 Label slack absorber 27
7 Chassis 12, 13
8 Cutter kit (option) 40
9Print unit 16
10 Label taken sensor kit (option) 38
11 Keyboard and console board 11
Hinges 12, 13, 40
10 PX4i and PX6i High Performance Printer Spare Parts Catalog
PX4i and PX6i Accessories
Part Number RoHS Part Number Description Notes
1-975571-20 1-974028-025 Power cord UL/CSA U.S.A., Canada
1-975571-30 1-974029-020 Power cord U.K, Ireland
1-975571-10 1-974027-025 Power cord European standard
1-975571-00 1-974030-025 Power cord Australia, New Zealand
1-975583-18 1-974022-018 Parallel interface cable
1-975622-00 1-974024-030 Serial interface cable RS-232
1-975616-21 1-974016-021 PSU power cable
1-975619-20 1-974019-020 PSU control cable
1-110501-00 1-110501-00 Cleaning card 25-pack For EasyCoder PX4i
1-110601-00 1-110601-00 Cleaning card 25-pack For EasyCoder PX6i
GEZ400STB Abrasive pH cleaning cards
5-900901-00 5-900901-001 External keyboard converter
5-900902-00 5-900902-001 Programming adapter
1-974017-026 TPH power cable assembly, PX4, 260 mm
1-974018-027 TPH power cable assembly, PX6, 270 mm
1-974015-009 TPH data cable assembly, PX Current PX4 data cable
1-974015-008 TPH data cable, mylar shield, PX6 Current PX6 data cable
1-974015-006 TPH data cable assembly, PX6 To be replaced by
P/N 1-974015-008
1-974015-007 TPH data cable assembly, mylar shield, PX6 To be replaced by
P/N 1-974015-009
1-974015-004 TPH data cable assembly, PX4 To be replaced by
P/N 1-974015-009
CompactFlash Memory card (various sizes) See the Intermec Price Guide
Firmware cards and font card (various font collections) See the Intermec Price Guide
PX4i and PX6i High Performance Printer Spare Parts Catalog 11
Spare Parts
This section contains detailed illustrations, descriptions, and part numbers for the
PX4i and PX6i spare parts. Note that the description text is not necessarily the same
as the text on drawings, packing slips, or invoices.
Keyboard and Console Board
1
2
3
Keyboard and Console Board Spare Parts
Callout Part Number RoHS Part Number Description Notes
1-040279-032 Front, 4-inch Complete front cover
1 1-040197-70 1-040197-700 PX4i keyboard assembly
(Fingerprint standard)
Contains PX4i FP simple overlay
P/N 1-040615-00
1-040197-75 1-040197-750 PX4i keyboard assembly
(Fingerprint alphanumeric)
P/N 1-040197-750 contains PX4i FP full
overlay P/N 1-040615-10
1-040197-80 1-040197-800 PX4i keyboard assembly (IPL) Contains PX4i IPL simple overlay
P/N 1-040615-20
1-040197-85 1-040197-850 PX6i keyboard assembly
(Fingerprint standard)
Contains PX6i FP simple overlay
P/N 1-040615-30
1-040197-90 1-040197-900 Keyboard assembly
(Fingerprint alphanumeric)
Contains PX6i FP full overlay
P/N 1-040615-40
1-040197-95 1-040197-950 Keyboard assembly (IPL) Contains PX6i IPL overlay P/N 1-040615-50
2 1-971653-90 1-971153-900 Console PCB assembly Excludes console PCB
3 355-420-001
355-421-001
Overlay, graphic, PX4i
Overlay, graphic, PX6i
Not shown
Not shown
Note: All keyboard assemblies exclude the console PCB and contain the membrane
switch for keyboard P/N 1-040587-01.
12 PX4i and PX6i High Performance Printer Spare Parts Catalog
Chassis Bottom
2
3
4
1
Chassis Bottom Spare Parts
Callout Part Number RoHS Part Number Description Notes
1 653-662-001 Door stop, PX4B printer Not shown
2 1-196259-11 1-196259-11 Hinge spring, leaf Set of 2
3 1-196266-11 1-196266-11 Hinge Set of 4
4 1-992328-90 Rubber foot (12-pack), F2/F4, PX4/PX6 4 per printer
PX4i and PX6i High Performance Printer Spare Parts Catalog 13
Chassis Top
7
6
5
3
2
1
4
8
Chassis Top Spare Parts
Callout Part Number RoHS Part Number Description Notes
1 1-206179-01 1-206179-01 CompactFlash cover assembly Includes screw
2 1-040540-00 1-040540-00 Electronics cover Metallic gray, PX4i/PX6i
3 1-040624-00
1-040624-10
524-123-001
524-126-001
1-040624-00
1-040624-10
PX4i rear plate assembly
PX6i rear plate assembly
Rear plate PX4C
Rear plate PX6C
Includes guide pin, not shown
Includes guide pin, not shown
4 1-040295-00 Magnetic latch for PX4/PX6 Not shown
5 1-040120-90
1-040120-95
1-040120-900
1-040120-950
PX4i media door assembly
PX6i media door assembly
Metallic gray
Metallic gray, not shown
6 1-196260-90 1-196260-90 Hinge kit Includes hinges for the front cover and
side doors (4x), leaf springs and screws
7 201-022-001
1-040127-90 1-040127-01
Front cover assembly kit, 501/PX4i
Front access door, 601/601XP/
PX6i
Works with the PX4i peel-off accessory
P/N 1-040127-90 includes front and rear
hinges and door spring lock, not shown
8 1-040299-90 Lock assembly
14 PX4i and PX6i High Performance Printer Spare Parts Catalog
PX4i Print Assembly
1
2
3
5
6
7
8
11
13
15
16
17
20
21
22
23
4
9
10
12
14
19
18
PX4i and PX6i High Performance Printer Spare Parts Catalog 15
PX4i Print Assembly Spare Parts
Callout Part Number RoHS Part Number Description Notes
1-040086-90 1-040086-900 PX4i print unit assembly Complete unit
1 1-040960-90 1-040960-900 Stepper motor assembly Includes pulley
2 1-995101-54 Tooth belt, BANDO 144MXL
3 1-975606-20 1-974006-020
Reflecting sensor (headlift)
4 1-040178-02 Sensor arm assembly
5 1-040109-02 Label stop assembly
6 1-040151-01 1-040151-01 Upper guide assembly, PX4i/PX6i
7 1-040150-01 1-040150-01 Lower guide assembly, PX4i
8 1-040195-00 1-040195-00 Pressure arm assembly
9 1-040215-00 Paper guide, PX4i/PX6i
10 1-040208-12 Guide plate, PX4i
11 1-040254-90 1-040254-90 Head pressure link assembly
12 1-994059-008 Screw, MRT 4X8 ZP
13 1-040248-02
1-040163-00
1-040248-02
1-040163-00
Crank shaft (Cam handle)
Knob crank shaft assembly Includes crank shaft and screw
14 1-994059-006 Screw, MRT 4X6 ZP
15 1-040229-03 1-040229-03 Tear bar
16 1-040230-90 1-040230-90 Ribbon assist roller
17 1-040230-93 1-040230-93 Platen roller/liner drive roller Includes bearings
18 1-040216-00 Guide gable, PX4i/PX6i 1 each
19 1-040217-00 Bearing guide, PX4i/PX6i 2 each
20 1-040100-02 1-040100-02 Tooth belt wheel
21
1-040083-90
850-812-900
1-040082-900
1-040083-900
Thermal printhead assembly (8 dots/mm)
Thermal printhead assembly (11.81 dots/mm)
Thermal printhead assembly, 400 dpi PX4i kit
203.2 dpi
300 dpi
400 dpi
22 1-995101-24 Tooth belt, 83 MXL025 T=83
23 1-040519-90 1-040519-900 Toothless wheel assembly
16 PX4i and PX6i High Performance Printer Spare Parts Catalog
PX6i Print Assembly
1
2
3
4
6
8
9
11
14
18
22
23
24
25
5
7
10
12
13
15
16
17
20
19
21
PX4i and PX6i High Performance Printer Spare Parts Catalog 17
PX6i Print Assembly Spare Parts
Callout Part Number RoHS Part Number Description Notes
1-040087-900 PX6i print unit assembly Complete unit
1 1-040960-90 1-040960-900 Stepper motor assembly Includes pulley
2 1-995101-54 1-995101-54 Timing belt
3 1-975606-20 1-974006-020 Reflecting sensor (headlift)
4 1-040109-11 Label stop assembly
5 1-040178-02 Sensor arm assembly
6 1-040151-01 1-040151-01 Upper guide assembly, PX4i/PX6i
7 1-040195-00 1-040195-00 Pressure arm assembly
8 1-040150-11 1-040150-11 Lower guide assembly, PX6i
9 1-040215-00 Paper Guide, PX4i / PX6i
10 1-040208-22 Guide Plate, PX6i
11 1-040163-00
1-040254-90
1-040163-00
1-040254-90
Knob crank shaft assembly
Head pressure link assembly
Includes crank shaft and screw
12 1-040177-00 Outer
gable assembly
13 1-994059-008 Screw, MRT 4X8 ZP
14 1-040248-02 1-040248-02 Crank shaft (Cam handle)
15 1-994059-006 Screw, MRT 4X6 ZP
16 1-040134-10 Locking assembly
17 1-995191-32 Ball bearing min, FLAWBC6-12ZZA
18 1-040229-13 1-040229-13 Tear bar
19 1-010110-90 1-010110-90 Platen roller/liner drive roller/ribbon assist
roller
Includes bearings
20 1-040216-00 Guide Gable, PX4i / PX6i 1 each
21 1-040217-00 Bearing Guide, PX4i / PX6i 2 each
22 1-040100-02 1-040100-02 Gear wheel
23 1-040084-900
1-040085-900
Thermal printhead assembly (8 dots/mm)
Thermal printhead assembly (11.81 dots/mm)
203.2 dpi
300 dpi
24 1-995101-24 1-995101-24 Timing belt
25 1-040519-90 1-040519-900 Toothless wheel assembly
18 PX4i and PX6i High Performance Printer Spare Parts Catalog
Ribbon Supply Assembly
1
2
3
4
Ribbon Supply Assembly Spare Parts
Callout Part Number RoHS Part Number Description Notes
1 1-040602-00
1-040609-00
1-040602-00
1-040609-00
PX4i spring brake assembly
PX6i spring brake assembly
2 1-040189-90 1-040189-90 PX4i ribbon supply unit assembly Complete unit (no screws included)
1-040198-90 1-040198-90 PX6i ribbon supply unit assembly Complete unit (no screws included)
3 1-040448-00 1-040448-00 Ring Same for PX4i and PX6i
4 1-040157-00 1-040157-00 Pivot assembly Same for 501XP, 601XP, PX4i and PX6i
PX4i and PX6i High Performance Printer Spare Parts Catalog 19
Ribbon Rewind Assembly
1
2
3
Ribbon Rewind Assembly Spare Parts
Callout Part Number RoHS Part Number Description Notes
1 1-040194-00
1-040613-00
1-040194-01
1-040613-01
PX4i spring brake/pulley assembly
PX6i spring brake/pulley assembly
2 1-040191-01
1-040199-01
PX4i ribbon rewind unit assembly
PX6i ribbon rewind unit assembly
Complete unit (no screws included)
Complete unit (no screws included)
3 1-040443-11 1-040443-11 Bobbin plate Same part for both PX4i and PX6i
20 PX4i and PX6i High Performance Printer Spare Parts Catalog
Ribbon Sensor
Ribbon Sensor Spare Parts
Callout Part Number RoHS Part Number Description Notes
1 1-975605-13 1-974005-013 Ribbon sensor assembly Includes cable
1
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