Vaisala HPP270 ユーザーマニュアル

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DE

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M211887EN-D

Quick Guide

HPP270 Series PEROXCAP

â

Hydrogen Peroxide,

Humidity and Temperature Probes

HPP271 and HPP272

PUBLISHED BY

Vaisala Oyj

Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland

P.O. Box 26, FI-00421 Helsinki, Finland

+358 9 8949 1

Visit our Internet pages at www.vaisala.com.

No part of this manual may be

reproduced, published or publicly

displayed in any form or by any

means, electronic or mechanical

(including photocopying), nor

may its contents be modiﬁed,

translated, adapted, sold or

disclosed to a third party without

prior written permission of the

copyright holder. Translated

manuals and translated portions

of multilingual documents are

based on the original English

versions. In ambiguous cases, the

English versions are applicable,

not the translations.

The contents of this manual are

subject to change without prior

notice.

Local rules and regulations may

vary and they shall take

precedence over the information

contained in this manual. Vaisala

makes no representations on this

manual’s compliance with the

local rules and regulations

applicable at any given time, and

hereby disclaims any and all

responsibilities related thereto.

This manual does not create any

legally binding obligations for

Vaisala towards customers or end

users. All legally binding

obligations and agreements are

included exclusively in the

applicable supply contract or the

General Conditions of Sale and

General Conditions of Service of

Vaisala.

This product contains software

developed by Vaisala or third

parties. Use of the software is

governed by license terms and

conditions included in the

applicable supply contract or, in

the absence of separate license

terms and conditions, by the

General License Conditions of

Vaisala Group.

Table of Contents

English............................................................................................................................ 5

Deutsch......................................................................................................................... 19

Français........................................................................................................................33

日本語.......................................................................................................................... 47

中文............................................................................................................................... 61

3

4 M211887EN-D

Product Overview

Vaisala PEROXCAPâ Hydrogen Peroxide, Humidity and Temperature Probe HPP270 series is

designed for demanding hydrogen peroxide bio-decontamination processes. The probes are

suitable for a variety of applications such as isolator, material transfer hatch, and room bio-

decontamination.

Hydrogen Peroxide, Humidity and Temperature Probe HPP271 provides measurement for

vaporized H

2

O

2

concentration.

Hydrogen Peroxide, Humidity and Temperature Probe HPP272 provides measurement for

vaporized H

2

O

2

concentration, relative saturation, relative humidity, and temperature.

The probe is not intended for safety level measurement.

The digital and analog output options include an RS-485 interface for Modbus communication

and two current output channels (4 … 20 mA).

HPP270 series probes can be connected to Vaisala Insight software for calibration,

conﬁguration, diagnostics, and temporary online monitoring.

21 43

5

21 643

5

Figure 1 HPP271 (above) and HPP272

(below)

1 Yellow transport cap. Remove this cap

before using the probe.

2 Filter covering the sensor. The ﬁlter is

an essential part of the measurement

technology: do not remove the ﬁlter.

Filters are available as spare parts.

3 PEROXCAP sensor under the ﬁlter.

4 HPP271: H

2

O

2

probe.

HPP272: H

2

O

2

and humidity probe.

5 5-pin M12 connector.

6 HPP272: Temperature probe

Do not attempt to open the probe body. There are no user

serviceable parts inside the probe body.

CAUTION!

5

ENGLISH

Dimensions and Pinout

1

5

34

2

M12/5

Male Connector

mm

118.3

44

Ø=18.5

70, Ø=4.8

38.5

Ø=30

400

22

Ø=16/18.5

118.3

44

Ø=18.5

38.5

Ø=30

22

Ø=16/18.5

HPP271 HPP272

Pin # Function Notes Wire Color

1)

1 Power supply With digital output: 15 ... 30 VDC

With analog output: 15 ... 25 VDC

2)

Brown

2 RS-485- or analog

output 2

Current output: 4 … 20 mA

3)

White

3 Power and signal GND Blue

4 RS-485+ or analog

output 1

Current output: 4…20 mA

3)

Black

5 Output control and

purge trigger in analog

mode

Floating = RS-485

Grounded = Analog outputs

If you want to be able to trigger a purge manually

in the analog mode, do not connect pin #5

permanently to ground, but instead, use a relay or

similar to control the pin.

Grey

1) Wire colors apply to the following cables: 254294SP, 254295SP, 254296SP, 254297SP,

244669SP

2) When using analog outputs, it is recommended to use a low supply voltage to minimize self-

heating.

3) The ordered parameters and scaling are shown in the calibration certiﬁcate delivered with

the probe.

6 M211887EN-D

Installation

When you choose the installation location for the probe, consider the following:

• Choose a location that represents the environment and process you want to measure.

Some factors may make a location unrepresentative of the process:

• Heat sources

• Materials that absorb H

2

O

2

, such as several plastics, rubbers and sealing materials

• Limited air

ﬂow

• The probes withstand bio-decontamination process conditions. For signal cables, you

must verify their suitability in the installation environment.

• The probes withstand high air

ﬂow rates.

• HPP272 only: For condensation monitoring with relative saturation, consider installing the

probe close to a surface where condensation may form (typically, on cooler surfaces in

the bio-decontaminated space).

• The probe is intended for use in atmospheric pressure. Do not install the probe in a

vacuum.

When there is H

2

O

2

in the probe's environment, the probe must always be powered on. When

powered on, the PEROXCAP sensor is heated, which permits using the probe in condensing

H

2

O

2

conditions, maintains measurement performance, and lengthens the probe's lifetime.

HPP272 only: Accurate relative humidity (RH) and relative saturation (RS) measurement

requires both humidity and temperature data from the same environment. Install the main

body of the probe (H

2

O

2

and humidity measurement) and the attached temperature probe in

the same measurement environment, approximately 6 ... 10 cm apart from each other, so that

the conditions are the same for both elements. Do not install the temperature probe directly

above the H

2

O

2

and humidity probe, as moderate heat rising up from the H

2

O

2

and humidity

probe body may

aect the ambient temperature around the temperature probe.

The ﬁlter is an essential part of the measurement. If the ﬁlter is

broken, dirty, or removed altogether, measurement does not work as intended.

• Do not touch the

ﬁlter with bare hands. If you need to touch the ﬁlter, always

use clean gloves (rubber, cotton or similar material).

• Keep the

ﬁlter free of any grease or oil.

• Do not touch any parts under the ﬁlter. Touching parts under the ﬁlter may

damage the sensors.

CAUTION!

7

ENGLISH

Example: Installation Through a Wall, Gland Option

60 ... 100 mm

≤ 6 mm

Ø 40 mm

Ø 8 mm

1

2

40 mm

(recommended)

A through-wall installation is

recommended especially in very harsh

processes.

Seal the lead-throughs on the metal body

of the probes.

The ﬁgure shows an example installation

using Vaisala spare part glands

(HPP272MOUNTINGSET1).

1 Nut for tightening the probe in place

2 Nut for mounting the gland

Example: Installation Through a Wall, Flange Option

Ø 5 mm

Ø 27 mm

1

2

60 ... 100 mm

≤ 4 mm

40 mm

Ø 8 mm

The ﬁgure shows an example installation

using Vaisala spare part ﬂange

(HPP272MOUNTINGSET2), including the

drilling dimensions for the ﬂange.

Seal the lead-throughs on the metal body

of the probes.

1 Screws for tightening the ﬂange in

place (4 pcs, Ø 5 mm)

2 Nut for mounting the gland

8 M211887EN-D

Example: Installation Entirely in Process Environment

Ø 5.5 mm

68 mm

5.5 mm

Mount the H

2

O

2

and humidity probe from

the probe body.

Mount the temperature probe from the

metal body. Note that the temperature

sensor is at the tip of the temperature

probe.

The ﬁgure shows an example installation

using Vaisala spare part wall mounting set

(HPP272WALLMOUNT).

Let the signal cable hang loosely so that it

makes a bend. This prevents condensing

water from running to the probe along the

cable. Do not hang the probe by the signal

cable.

Make sure the signal cable you

use is suitable for your bio-

decontamination process.

The examples in this section show how to install HPP272. The same instructions

apply to HPP271 installation with the exception of the external temperature probe.

For more information on installation accessories, see the HPP271 and HPP272

User Guides.

9

ENGLISH

Chemical Purge

Chemical purge is a 4-minute process where the sensors are heated to remove possible

contamination. The purge is essential for the long-term performance and accuracy of the

probe in demanding H

2

O

2

environments. During the purge, H

2

O

2

and H

2

O measurements are

not available.

The purge is automatically performed:

• At probe start-up.

• After an RH for H

2

O

2

adjustment is made.

• At intervals (default 24 hours, conﬁgurable between 1 hour ... 1 week using Vaisala Insight

software, Modbus, or Indigo transmitters). Purge is postponed by 30 minutes if H

2

O

2

is

present or ambient humidity is not steady.

If required, you can also enable purge during H

2

O

2

exposure with the Insight PC

software or an Indigo transmitter.

Purge is recommended at least every 24 hours of powered-on time, even if the probe has not

been continuously exposed to H

2

O

2

.

Optional: if needed, you can also trigger a purge at any time with Vaisala Insight software,

Modbus (in digital mode) or pin #5 on the M12 connector (in analog mode).

For more information on the chemical purge, see HPP271 User Guide in English M211888EN and

HPP272 User Guide in English M211972EN available at www.vaisala.com/HPP270.

Optional: Manually Triggered Purge in Analog Mode

To trigger a purge in analog mode,

disconnect pin #5 from ground for a

minimum of 50 ms, and then reconnect

the pin to ground.

In analog mode, pin #5 in

the probe's M12 connector

is connected to ground. Do

not connect pin #5 to

ground permanently, but

instead, use a relay or

similar to control the pin.

PLC

DC power

supply

IN+ Current input

IN-

IN+ Current input

IN-

Relay/switch

control

+

-

Pin #1

(Power supply)

Pin #2

(Analog output 2)

Pin #3

(Power and signal

GND)

Pin #4

(Analog output 1 )

Pin #5

(Output control

and purge trigger

in analog mode)

HPP270 series

probe

Figure 2 Example wiring in analog mode to enable

manual purge triggering

10 M211887EN-D

Vaisala Insight Software

Vaisala Insight software is a conﬁguration software for Indigo-compatible probes. The

supported operating systems are Windows 7 (64-bit), Windows 8.1 (64-bit), and Windows 10

(64-bit).

With the Insight software, you can:

• See device information and status.

• See real-time measurement.

•

Conﬁgure serial communication settings, purge settings, ﬁltering factor, and analog

output parameters and scaling.

• Calibrate and adjust the device.

Download Vaisala Insight software at www.vaisala.com/insight.

The probe can be connected to Vaisala Insight software using a Vaisala USB cable (no.

242659).

Connecting to Insight Software

• Computer with Vaisala Insight software installed

• USB connection cable (no. 242659)

Figure 3 Connecting Probe to Insight

1. Open the Insight software.

2. Connect the USB cable to a free USB port on the PC.

3. Connect the probe to the USB cable.

4. Wait for Insight software to detect the probe.

11

ENGLISH

Technical Data

HPP271

Table 1 HPP271 Measurement Performance

Property Description/Value

Hydrogen Peroxide

Sensor PEROXCAPâ

Measurement range 0 ... 2000 ppm

Measurement temperature range +5 ... +50 °C (+41 ... +122 °F)

Repeatability at +25 °C (+77 °F)

up to 500 ppm H

2

O

2

±10 ppm

up to 1000 ppm H

2

O

2

±15 ppm

Accuracy (including non-linearity, hysteresis, and

repeatability) at +10 ... +25 °C

(+50 … +77 °F) , 10 ... 2000 ppm H

2

O

2

±10 ppm or 5 % of reading (whichever

is greater)

Factory calibration uncertainty, at +25 °C (+77 °F), 500

ppm H

2

O

2

1

±10 ppm

Response time (T

63

) 70 s

Other Parameters

H

2

O ppm by volume

1) Deﬁned as ±2 standard deviation limits. See also calibration certiﬁcate.

Table 2 HPP271 Inputs and Outputs

Property Description/Value

Operating voltage Digital output: 15 ... 30 VDC

Analog output: 15 ... 25 VDC

Current Consumption at +25 °C (+77 °F)

In digital mode Max. 10 mA

In analog mode Max. 50 mA

During purge Max. 250 mA

Digital Output

Interface RS-485, not isolated; do not use termination on the

RS-485 line

Communication protocol Modbus RTU v.1.02

Analog Output

12 M211887EN-D

Property Description/Value

Outputs 2 × 4 ... 20 mA 3-wire current outputs

Max. load 500 Ω

Table 3 HPP271 Operating Environment

Property Description/Value

Operating temperature +0 ... +70 °C (+32 ... +158 °F)

Storage temperature -20 ... +70 °C (-4 ... +158 °F)

Ambient pressure Normal atmospheric pressure

EMC compliance EN/IEC 61326-1, Industrial Environment

Table 4 HPP271 Mechanical Speciﬁcations

Property Description/Value

Weight 110 g (3.88 oz)

IP rating IP65

Connector M12/5 male

Probe body material AISI316L stainless steel

Filter cap material Porous PTFE

HPP272

Table 5 HPP272 Measurement Performance

Property Description/Value

Hydrogen Peroxide

Sensor PEROXCAPâ

Measurement range 0 ... 2000 ppm

Measurement temperature range +5 ... +50 °C (+41 ... +122 °F)

Repeatability at +25 °C (+77 °F)

up to 500 ppm H

2

O

2

±10 ppm

up to 1000 ppm H

2

O

2

±15 ppm

Accuracy (including non-linearity, hysteresis, and

repeatability) at +10 ... +25 °C

(+50 … +77 °F) , 10 ... 2000 ppm H

2

O

2

±10 ppm or 5 % of reading (whichever

is greater)

Factory calibration uncertainty, at +25 °C (+77 °F), 500

ppm H

2

O

2

1)

±10 ppm

Response time (T

63

) 70 s

13

ENGLISH

Property Description/Value

Relative Saturation

Measurement range 0 ... 100 %RS

Measurement temperature range +5 ... +50 °C (+41 ... +122 °F)

Repeatability at +25 °C (+77 °F), 500 ppm H

2

O

2

±0.5 %RS

Accuracy (including non-linearity, hysteresis, and

repeatability) at +25 °C (+77 °F):

±4 %RS

Factory calibration uncertainty, at +25 °C (+77 °F), 500

ppm H

2

O

2

1)

±2 %RS

Relative Humidity

Measurement range 0 ... 100 %RH

Measurement temperature range +5 ... +70 °C (+41 ... +158 °F)

Accuracy (including non-linearity, hysteresis, and repeatability):

at 0 ppm H

2

O

2

, 0 ... 90 %RH, +25 °C (77 °F) ±1 %RH

over full H

2

O

2

and temperature measurement range: ±2 %RH

Response time (T

63

) 20 s

Factory calibration uncertainty, at +25 °C (77 °F), 0 ppm H

2

O

2

:

1)

at 0 … 40 %RH ±0.6 %RH

at 40 … 95 %RH ±1 %RH

Temperature

Sensor Pt-1000 RTD Class F0.1

Accuracy over temperature range ±0.2 °C (±0.36 °F)

Other Parameters

Absolute H

2

O

2

and H

2

O, H

2

O ppm by volume, water vapor saturation pressure (H

2

O and H

2

O

+H

2

O

2

), dew point temperature, vapor pressure (H

2

O and H

2

O

2

)

1) Deﬁned as ±2 standard deviation limits. See also calibration certiﬁcate.

Table 6 HPP272 Inputs and Outputs

Property Description/Value

Operating voltage Digital output: 15 ... 30 VDC

Analog output: 15 ... 25 VDC

Current Consumption at +25 °C (+77 °F)

In digital mode Max. 10 mA

In analog mode Max. 50 mA

During purge Max. 250 mA

14 M211887EN-D

Property Description/Value

Digital Output

Interface RS-485, not isolated; do not use termination on the

RS-485 line

Communication protocol Modbus RTU v.1.02

Analog Output

Outputs 2 × 4 ... 20 mA 3-wire current outputs

Max. load 500 Ω

Table 7 HPP272 Mechanical Speciﬁcations

Property Description/Value

Weight 130 g (4.58 oz)

IP rating IP65

Connector M12/5 male

Probe body material AISI316L stainless steel

Filter cap material Porous PTFE

Temperature probe material AISI316L stainless steel

Temperature probe cable material PTFE

Table 8 HPP272 Operating Environment

Property Description/Value

Operating temperature +0 ... +70 °C (+32 ... +158 °F)

Storage temperature -20 ... +70 °C (-4 ... +158 °F)

Ambient pressure Normal atmospheric pressure

EMC compliance EN/IEC 61326-1, Industrial Environment

Accessories

Table 9 HPP271 Spare Parts and Accessories

Name Order Code

USB cable for PC connection

1)

242659

Probe cable with open wires (1.5 m) 254294SP

Probe cable with open wires (3 m) 254295SP

Probe cable with open wires (5 m) 254296SP

Probe cable with open wires (10 m) 254297SP

15

ENGLISH

Name Order Code

Probe cable with open wires and 90° plug (0.6 m) 244669SP

Filter DRW246363SP

Gland set for through-wall installation, HPP271 HPP271MOUNTINGSET1

Flange for through-wall installation, HPP271 HPP271MOUNTINGSET2

Wall mount for HPP271 and HPP272 HPP272WALLMOUNT

Transmitters

Indigo transmitters See www.vaisala.com/indigo

Connection cable to Indigo (1 m) INDIGOCABLEHD1M5

Connection cable to Indigo (3 m) INDIGOCABLEHD3M

Connection cable to Indigo (5 m) INDIGOCABLEHD5M

Connection cable to Indigo (10 m) INDIGOCABLEHD10M

1) Vaisala Insight software for Windows available at www.vaisala.com/insight

Table 10 HPP272 Spare Parts and Accessories

Name Order Code

USB cable for PC connection

1)

242659

Probe cable with open wires (1.5 m) 254294SP

Probe cable with open wires (3 m) 254295SP

Probe cable with open wires (5 m) 254296SP

Probe cable with open wires (10 m) 254297SP

Probe cable with open wires and 90° plug (0.6 m) 244669SP

Filter DRW246363SP

Gland set for through-wall installation, HPP272 HPP272MOUNTINGSET1

Flange for through-wall installation, HPP272 HPP272MOUNTINGSET2

Wall mount for HPP271 and HPP272 HPP272WALLMOUNT

Transmitters

Indigo transmitters See www.vaisala.com/indigo

Connection cable to Indigo (1 m) INDIGOCABLEHD1M5

Connection cable to Indigo (3 m) INDIGOCABLEHD3M

Connection cable to Indigo (5 m) INDIGOCABLEHD5M

Connection cable to Indigo (10 m) INDIGOCABLEHD10M

1) Vaisala Insight software for Windows available at www.vaisala.com/insight

16 M211887EN-D

Warranty

For standard warranty terms and conditions, see www.vaisala.com/warranty.

Please observe that any such warranty may not be valid in case of damage due to normal wear

and tear, exceptional operating conditions, negligent handling or installation, or unauthorized

modiﬁcations. Please see the applicable supply contract or Conditions of Sale for details of the

warranty for each product.

Technical Support

Contact Vaisala technical support at helpdesk@vaisala.com. Provide at least the

following supporting information:

• Product name, model, and serial number

• Name and location of the installation site

• Name and contact information of a technical person who can provide further

information on the problem

For more information, see www.vaisala.com/support.

Recycling

Recycle all applicable material.

Follow the statutory regulations for disposing of the product and packaging.

17

ENGLISH

18 M211887EN-D

Produktübersicht

Die Vaisala PEROXCAPâ Wasserstoperoxid-, Feuchte- und Temperatursonde der Baureihe

HPP270 wurde für anspruchsvolle Wasserstoperoxid-Biodekontaminationsprozesse

entwickelt. Die Sonden sind für unterschiedliche Anwendungen wie Isolatoren, Materialluken

sowie zur Biodekontamination von Räumen geeignet.

Die

Wasserstoperoxid-, Feuchte- und Temperatursonde HPP271 misst die Konzentration von

H

2

O

2

-Dampf.

Die

Wasserstoperoxid-, Feuchte- und Temperatursonde HPP272 misst die Konzentration von

H

2

O

2

-Dampf sowie relative Sättigung, relative Feuchte und Temperatur.

Die Sonde wurde nicht für sicherheitsrelevante Messungen entwickelt.

Die Optionen für Digital- und Analogausgänge umfassen eine RS-485-Schnittstelle für die

Modbus-Kommunikation und zwei Stromausgangskanäle (4 … 20 mA).

Sonden der Baureihe HPP270 können mit der Software Vaisala Insight für Kalibrierung,

Konﬁguration, Diagnose und temporäre Onlineüberwachung verbunden werden.

21 43

5

21 643

5

Abbildung 4 HPP271 (oben) und HPP272

(unten)

1 Gelbe Transportabdeckung. Entfernen

Sie diese Abdeckung vor Verwendung

der Sonde.

2 Den Sensor abdeckender Filter. Der

Filter ist eine unverzichtbare

Komponente der Messtechnik.

Entfernen Sie den Filter nicht. Filter

sind als Ersatzteil erhältlich.

3 PEROXCAP-Sensor unter dem Filter.

4 HPP271: H

2

O

2

-Sonde.

HPP272: H

2

O

2

- und Feuchtesonde.

5 5-poliger M12-Anschluss.

6 HPP272: Temperatursonde

Versuchen Sie nicht, den Sondenkörper zu önen. Es gibt keine

vom Benutzer zu wartenden Teile im Inneren des Sondenkörpers.

ACHTUNG

19

DEUTSCH

Abmessungen und Pinbelegung

5-poliger

M12-Stecker

mm

118,3

44

Ø=18,5

70, Ø=4,8

38,5

Ø=30

400

22

Ø=16/18,5

118,3

44

Ø=18,5

38,5

Ø=30

22

Ø=16/18,5

HPP271 HPP272

Pin Funktion Hinweise Leiterfar-

be

1)

1 Spannungsversorgung Mit Digitalausgang: 15 ... 30 V DC

Mit Analogausgang: 15 ... 25 V DC

2)

Braun

2 RS-485- oder Analog-

ausgang 2

Stromausgang: 4 … 20 mA

3)

Weiß

3 Strom und Signalmasse Blau

4 RS-485+ oder Analog-

ausgang 1

Stromausgang: 4…20 mA

3)

Schwarz

5 Ausgangssteuerung und

Reinigungsauslöser im

Analogmodus

Potenzialfrei = RS-485

Geerdet = Analogausgänge

Wenn Sie die Sensorreinigung im Analogaus-

gangsmodus manuell auslösen möchten, dürfen

Sie Pin 5 nicht permanent mit Masse verbinden,

sondern müssen stattdessen ein Relais oder ein

vergleichbares Bauteil verwenden, um den Pin zu

steuern.

Grau

1) Leiterfarben gelten für die folgenden Kabel: 254294SP, 254295SP, 254296SP, 254297SP,

244669SP

2) Bei Verwendung von Analogausgängen wird die Verwendung einer niedrigen

Speisespannung empfohlen, um die Eigenerwärmung zu minimieren.

3) Die bestellten Parameter und deren Skalierung sind im Kalibrierzertiﬁkat angegeben, das

mit der Sonde geliefert wird.

20 M211887EN-D

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