1
Read through carefully and understand these instructions before use.
Rotary Hammer
HANDLING INSTRUCTIONS
DH 22PG
5
Hitachi Koki Co., Ltd.
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8
3
7
1
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8
8
710
Code No. C99159422
Printed in China
1
Read through carefully and understand these instructions before use.
Rotary Hammer
HANDLING INSTRUCTIONS
DH 22PG
5
Hitachi Koki Co., Ltd.
1
2
4
6
8
3
7
1
2
3
4
4
5
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8
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710
Code No. C99159422
Printed in China
Drill bit
Part of SDS-plus shank
Front cap
Grip
Dust cup
Dust collector (B)
Push button
Change lever
Drill chuck
Chuck adapter
Chuck adapter (D)
Driver bit
Socket
Side handle
Depth gauge
Mounting hole
Tape shank adapter
Cotter
Rest
Wear limit
No. of carbon brush
Brush holder
Carbon brush
Internal wiring
Switch
3
2
20
1
2
3
4
5
6
7
8
9
0
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
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10
13 14 15
C
A
B
K
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M
O
N
12
11
F
G
1
D
3
3
4
;
9
2
3
4
E
J
4
41
12mm
5mm
H
I
G
100
B 2606-2608
Servicing by manufacturer; list of addresses
Hitachi Koki (China) Co., Ltd.
Shanghai City BLK B, Room 2606-2608
No. 100 Zun Yi Road, Shanghai
Drill bit
Part of SDS-plus shank
Front cap
Grip
Dust cup
Dust collector (B)
Push button
Change lever
Drill chuck
Chuck adapter
Chuck adapter (D)
Driver bit
Socket
Side handle
Depth gauge
Mounting hole
Tape shank adapter
Cotter
Rest
Wear limit
No. of carbon brush
Brush holder
Carbon brush
Internal wiring
Switch
3
2
20
1
2
3
4
5
6
7
8
9
0
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
9
10
13 14 15
C
A
B
K
L
M
O
N
12
11
F
G
1
D
3
3
4
;
9
2
3
4
E
J
4
41
12mm
5mm
H
I
G
100
B 2606-2608
Servicing by manufacturer; list of addresses
Hitachi Koki (China) Co., Ltd.
Shanghai City BLK B, Room 2606-2608
No. 100 Zun Yi Road, Shanghai
4
5
6
䢇
+
䢇
䢇
+ +
䢇
+
䢇
䢇
䢇
䢇
, -
( )
7
䢇
3.4 mm
90 mm 45 mm
3.5 mm
4.0 mm 110 mm 50 mm
5.0 mm
110 mm 50 mm
160 mm 100 mm
5.5 mm 110 mm 50 mm
6.5 mm 160 mm 100 mm
7.0 mm 160 mm 100 mm
8.0 mm 160 mm 100 mm
8.5 mm 160 mm 100 mm
9.0 mm 160 mm 100 mm
12.0 mm
166 mm 100 mm
260 mm 200 mm
12.7 mm 166 mm 100 mm
14.0 mm 166 mm 100 mm
15.0 mm 166 mm 100 mm
16.0 mm
166 mm 100 mm
260 mm 200 mm
17.0 mm 166 mm 100 mm
19.0 mm 260 mm 200 mm
20.0 mm 250 mm 200 mm
22.0 mm 250 mm 200 mm
䢇
W 1/4”
W 5/16”
W 3/8”
䢇
嘷
嘷
嘷
嘷
嘷
8
嘷
嘷
嘷
嘷
嘷
嘷
嘷
9
嘷
嘷
嘷
嘷
嘷
10
䢇
䢇
English
11
GENERAL SAFETY RULES
WARNING!
Read all instructions
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings listed below
refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust.
Power tools create sparks which may ignite the
dust of fumes.
c) Keep children and bystanders away while operating
a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying power tools with your finger on the
switch or plugging in power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different from
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
English
12
SPECIFICATIONS
* Be sure to check the nameplate on product as it is subject to change by areas.
STANDARD ACCESSORIES
(1) Plastic case .................................................................. 1
(2) Side handle ................................................................. 1
(3) Depth gauge ............................................................... 1
Standard accessories are subject to change without
notice.
PRECAUTIONS ON USING ROTARY HAMMER
1. Wear ear protections
Exposure to noise can cause hearing loss.
2. Do not touch the bit during or immediately after
operation. The bit becomes very hot during
operation and could cause serious burns.
3. Before starting to break, chip or drill into a wall,
floor or ceiling, thoroughly confirm that such items
as electric cables or conduits are not buried inside.
4. Use auxiliary handles supplied with the tool.
Loss of control can cause personal injury.
5. Always hold the body handle and side handle of
the power tool firmly. Otherwise the counterforce
produced may result in inaccurate and even
dangerous operation.
6. Wear a dust mask
Do not inhale the harmful dusts generated in drilling
or chiseling operation. The dust can endanger the
health of yourself and bystanders.
Voltage (by areas)* (110V, 115V, 120V, 127V, 220V, 230V, 240V)
Power Input 620W*
No-load speed 0 – 1500/min
Full-load impact rate 0 – 6200/min
Capacity: concrete 3.4 – 22 mm
steel 13 mm
wood 24 mm
Weight (without cord and side handle) 1.9 kg
English
13
OPTIONAL ACCESSORIES (sold separately)
Adapter for slender shaft
(SDS-plus shank)
Drill bit (Slender shaft)
䢇
Drilling holes in concrete or tile
+
Drill bit (Taper shank)
Taper shank
adapter
Cotter
䢇
Drilling holes in concrete
䢇Anchor setting
Anchor setting adapter
+ +
Chuck
adapter
Drill chuck
(13 VLRB-D)
Special
screw
䢇 Demolishing operation
Dust cup
Dust collector (B)
Rotation + Hammering
䢇
Drilling holes in concrete or tile
䢇 Drilling anchor holes
䢇 Driving screws
䢇 Drilling in steel or wood
, Driver bit - Driver bit
Drill bit for steel Drill bit for
wood
Bull point
(Round type)
Drill bit
Tool Adapters
Use on jobs facing upwards
Rotation only
( )
Straight shank bit for
impact drill
13 mm Rotary hammer chuck
(SDS-plus shank)
English
14
䢇 Drilling holes in concrete or tile
Drill bit (slender shaft)
Outer dia. Overall length Effective length
3.4 mm
90 mm 45 mm
3.5 mm
Taper shank adapter
Taper mode
Morse taper No.1
Morse taper No.2
A-Taper
B-taper
䢇 Drilling anchor holes
SDS-plus Drill bit
Outer dia. Overall length Effective length
4.0 mm 110 mm 50 mm
5.0 mm
110 mm 50 mm
160 mm 100 mm
5.5 mm 110 mm 50 mm
6.5 mm 160 mm 100 mm
7.0 mm 160 mm 100 mm
8.0 mm 160 mm 100 mm
8.5 mm 160 mm 100 mm
9.0 mm 160 mm 100 mm
12.0 mm
166 mm 100 mm
260 mm 200 mm
12.7 mm 166 mm 100 mm
14.0 mm 166 mm 100 mm
15.0 mm 166 mm 100 mm
16.0 mm
166 mm 100 mm
260 mm 200 mm
17.0 mm 166 mm 100 mm
19.0 mm 260 mm 200 mm
20.0 mm 250 mm 200 mm
22.0 mm 250 mm 200 mm
APPLICATIONS
Rotation and hammering function
䡬 Drilling anchor holes
䡬 Drilling holes in concrete
䡬 Drilling holes in tile
Rotation only function
䡬 Drilling in steel or wood
(with optional accessories)
䡬 Tightening machine screws, wood screws
(with optional accessories)
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms
to the power requirements specified on the product
nameplate.
2. Power switch
Ensure that the power switch is in the OFF position. If
the plug is connected to a power receptacle while the
power switch is in the ON position, the power tool
will start operating immediately, which could cause a
serious accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
4. Mounting the drill bit (Fig. 1)
CAUTION
To prevent accidents, make sure to turn the switch
off and disconnect the plug from the receptacle.
NOTE
When using tools such as bull points, drill bits, etc.,
make sure to use the genuine parts designated by
our company.
(1) Clean the shank portion of the drill bit.
(2) Insert the drill bit in a twisting manner into the tool
holder until it latches itself (Fig. 1).
(3) Check the latching by pulling on the drill bit.
(4) To remove the drill bit, fully pull the grip in the
direction of the arrow and pull out the drill bit (Fig. 2).
5. Installation of dust cup or dust collector (B)
(Optional accessories) (Fig. 3, Fig. 4)
When using a rotary hammer for upward drilling
operations attach a dust cup or dust collector (B) to
collect dust or particles for easy operation.
䡬 Installing the dust cup
Use the dust cup by attaching to the drill bit as shown
in Fig. 3.
When using a bit which has big diameter, enlarge the
center hole of the dust cup with this rotary hammer.
䡬 Installing dust collector (B)
When using dust collector (B), insert dust collector
(B) from the tip of the bit by aligning it to the groove
on the grip (Fig. 4).
CAUTION
䡬 The dust cup and dust collector (B) are for exclusive
use of concrete drilling work. Do not use them for
wood or metal drilling work.
䡬 Insert dust collector (B) completely into the chuck
part of the main unit.
Optional accessories are subject to change without notice.
䢇 Anchor setting
Anchor setting adapter
Anchor size
W 1/4”
W 5/16”
W 3/8”
English
15
䡬 When turning the rotary hammer on while dust
collector (B) is detached from a concrete surface,
dust collector (B) will rotate together with the drill bit.
Make sure to turn on the switch after pressing the
dust cup on the concrete surface. (When using dust
collector (B) attached to a drill bit that has more than
190 mm of overall length, dust collector (B) cannot
touch the concrete surface and will rotate. Therefore
please use dust collector (B) by attaching to drill bits
which have 166 mm, 160 mm, and 110 mm overall
length.)
䡬 Dump particles after every two or three holes when
drilling.
䡬 Please replace the drill bit after removing dust
collector (B).
6. Selecting the driver bit
Screw heads or bits will be damaged unless a bit
appropriate for the screw diameter is employed to
drive in the screws.
7. Confirm the direction of bit rotation (Fig. 5)
The bit rotates clockwise (viewed from the rear side)
by pushing the R-side of the push button.
The L-side of the push button is pushed to turn the bit
counterclockwise.
HOW TO USE
CAUTION
To prevent accidents, make sure to turn the switch
off and disconnect the plug from the receptacle when
the drill pits and other various parts are installed or
removed. The power switch should also be turned
off during a work break and after work.
1. Switch operation
The rotation speed of the drill bit can be controlled
steplessly by varying the amount that the trigger
switch is pulled. Speed is low when the trigger switch
is pulled slightly and increases as the switch is pulled
more. Continuous operation may be attained by
pulling the trigger switch and depressing the stopper.
To turn the switch OFF, pull the trigger switch again
to disengage the stopper, and release the trigger
switch to its original position.
However, the switch trigger can only be pulled in
halfway during reverse and rotates at half the speed
of forward operation.
The switch stopper is unusable during reverse.
2. Rotation + hammering
This rotary hammer can be set to rotation and
hammering mode by turning the change lever to the
mark (Fig. 6).
(1) Mount the drill bit.
(2) Pull the trigger switch after applying the drill bit tip to
the drilling position (Fig. 7).
(3) Pushing the rotary hammer forcibly is not necessary
at all. Pushing slightly so that drill dust comes out
gradually is sufficient.
CAUTION
When the drill bit touches construction iron bar, the
bit will stop immediately and the rotary hammer will
react to revolve. Therefore grip the side handle and
handle tightly as shown in Fig. 7.
3. Rotation only
This rotary hammer can be set to rotation only mode
by turning the change lever to the
mark (Fig. 8).
To drill wood or metal material using the drill chuck
and chuck adapter (optional accessories), proceed as
follows.
Installing drill chuck and chuck adapter (Fig. 9).
(1) Attach the drill chuck to the chuck adapter.
(2) The part of the SDS-plus shank is the same as the
drill bit. Therefore, refer to the item of “Mounting the
drill bit” for attaching it.
CAUTION
䡬 Application of force more than necessary will not
only expedite the work, but will deteriorate the tip
edge of the drill bit and reduce the service life of the
rotary hammer in addition.
䡬 Drill bits may snap off while withdrawing the rotary
hammer from the drilled hole. For withdrawing, it is
important to use a pushing motion.
䡬 Do not attempt to drill anchor holes or holes in
concrete with the machine set in the rotation only
function.
䡬 Do not attempt to use the rotary hammer in the
rotation and striking function with the drill chuck and
chuck adapter attached. This would seriously shorten
the service life of every component of the machine.
4. When driving machine screws (Fig. 10)
First, insert the bit into the socket in the end of chuck
adapter (D).
Next, mount chuck adapter (D) on the main unit
using procedures described in 4 (1), (2), (3), put the
tip of the bit in the slots in the head of the screw,
grasp the main unit and tighten the screw.
CAUTION
䡬 Exercise care not to excessively prolong driving time,
otherwise, the screws may be damaged by excessive
force.
䡬 Apply the rotary hammer perpendicularly to the screw
head when driving the screw; otherwise, the screw
head or bit will be damaged, or driving force will not
be fully transferred to the screw.
䡬 Do not attempt to use the rotary hammer in the
rotation and striking function with the chuck adapter
and bit attached.
5. When driving wood screws (Fig. 10)
(1) Selecting a suitable driver bit
Employ plus-head screws, if possible, since the driver
bit easily slips off the heads of minus-head screws.
(2) Driving in wood screws
䡬 Prior to driving in wood screws, make pilot holes
suitable for them in the wooden board. Apply the bit
to the screw head grooves and gently drive the screws
into the holes.
䡬 After rotating the rotary hammer at low speed for a
while until the wood screw is partly driven into the
wood, squeeze the trigger more strongly to obtain
the optimum driving force.
CAUTION
Exercise care in preparing a pilot hole suitable for the
wood screw taking the hardness of the wood into
consideration. Should the hole be excessively small
or shallow, requiring much power to drive the screw
into it, the thread of the wood screw may sometimes
be damaged.
6. Using depth gauge (Fig. 11)
(1) Loosen the knob on the side handle, and insert the
depth gauge into the mounting hole on the side
handle.
(2) Adjust the depth gauge position according to the
depth of the hole and thighten the knob securely.
English
16
7. How to use the drill bit (taper shank) and the taper
shank adapter
(1) Mount the taper shank adapter to the rotary hammer
(Fig. 12).
(2) Mount the drill bit (taper shank) to the taper shank
adapter (Fig. 12).
(3) Turn the switch ON, and drill a hole in prescribed
depth.
(4) To remove the drill bit (taper shank), insert the cotter
into the slot of the taper shank adapter and strike the
head of the cotter with a hammer supporting on a
rests (Fig. 13).
LUBRICATION
Low viscosity grease is applied to this rotary hammer so
that it can be used for a long period without replacing
the grease. Please contact the nearest service center for
grease replacement when any grease is leaking form
loosened screw.
Further use of the rotary hammer with lock off grease
will cause the machine to seize up reduce the service life.
CAUTION
A special grease is used with this machine, therefore,
the normal performance of the machine may be badly
affected by use of other grease. Please be sure to let
one of our service agents undertake replacement of
the grease.
MAINTENANCE AND INSPECTION
1. Inspecting the drill bits
Since use of a dull tool will cause motor
malfunctioning and degraded efficiency, replace the
drill bit with new ones or resharpen them without
delay when abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Failure
to do so could result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very ”heart” of the
power tool. Exercise due care to ensure the winding
does not become damaged and/or wet with oil or
water.
4. Inspecting the carbon brushes (Fig. 14)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon
brush can result in motor trouble, replace the carbon
brush with a new one having the same carbon brush
No. shown in the figure when it becomes worn to or
near the “wear limit”. In addition, always keep carbon
brushes clean and ensure that they slide freely within
the brush holders.
5. Replacing a carbon brush (Fig. 15)
䡬 Disassembling
(1) Loosen the three screws on the handle cover, and
remove the handle cover.
(2) Lift out the brush holder together with the carbon
brush, while being very careful not to forcibly pull the
lead wires within the brush holder.
(3) Withdraw the brush terminal, and remove the carbon
brush from the brush holder.
䡬 Reassembling
(1) Place a new carbon brush into the brush holder, and
connect the brush terminal to the carbon brush.
(2) Return the brush holder and other parts to their original
positions, as illustrated in Fig. 15.
(3) Place the lead wire in the specified position. Be very
careful not to allow the lead wire to contact the
armature or rotating parts of the motor.
(4) Replace the handle cover, while being careful to ensure
it does not pinch the lead wire, and secure it firmly
with the three screws.
䢇 Genuine carbon brush, Parts no. 999-041
CAUTION
Should the lead wire be pinched by the handle cover
or come in contact with the armature or rotating parts
of the motor, a serious danger of electric shock to the
operator will be created. Excercise extreme caution in
disassembling and reassembling the motor, following
the above procedures exactly.
Do not attempt to disassemble any parts other than
those necessary to effect replacement of the carbon
brush.
6. Replacing supply cord
If the supply cord of Tool is damaged, the Tool must
be returned to Hitachi Authorized Service Center for
the cord to be replaced.
7. Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION
Repair, modification and inspection of Hitachi Power
Tools must be carried out by an Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
䢇 Power supply cable
Use the heavy polychloroprene sheathed flexible
cable
(GB5013.4, 245 IEC66(YCW), C2 X 1.0mm
2
)
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts (i.e. code numbers and/or
design) may be changed without prior notice.
NOTE
Due to HITACHI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
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502
503
AB CD
1 306-345 1
2 306-340 1
3 325-597 1
4 327-879 1
5 324-526 1
6 322-812 1
7 327-873 1
8 305-490 4 D4X30
9
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1
10 965-469 1
11 944-274 1
12 327-875 1
13 872-654 1 1AP-10
14 325-594 1
15 949-213 1 M4X5
16 306-334 1
17 306-333 1
18 959-156 1 D7.0
19 327-876 1
20 327-877 1
21 301-672 1
22 311-814 1 P-15
23 327-878 1
24 306-340 1
25 325-601 1
26 306-326 1
27 327-880 1
28 325-588 1
29 306-976 1
30 306-324 1
31 321-007 1
32 327-870 1
33 327-869 1 “43-45”
34 306-322 1
35 325-587 1
36 327-871 1
37 325-584 1
38 325-585 1
39 306-320 1
40 327-872 1
41 995-634 1 D12.5
42 626-VVM 1 626VVC2PS2L
43 324-543 1
44 324-545 1
45 324-544 1
46 878-609 1 S-24
AB CD
47 306-312 1
48 609-DDC 1 609DDC3PS2-L
49 958-915 1
50-1 360-798U 1 110V-120V “48,49,54,55”
50-2 360-798E 1 220V-230V
50-3 360-798F 1 240V
51 327-868 1
52 981-824 2 D4X45
53-1 340-701C 1 110V-120V
53-2 340-701E 1 220V-230V
53-3 340-701F 1 240V
54 982-631 1
55 608-VVM 1 608VVC2PS2L
56
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1
57 327-881 1
58 324-537 1
59 324-550 1
60 322-853 1
61 324-552 1
62 324-538 1
63 955-203 2
64 999-041 2
65 324-536 1
66-1 953-327 1 D8.8
66-2 938-051 1 D10.1
67 930-039 1
68 937-631 1
69 984-750 2 D4X16
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71 327-882 1
72 301-653 3 D4X20
501 327-883 1
502 324-548 1
503 303-709 1
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- English: Hikoki DH 22PG User manual
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