SICK WLG16 取扱説明書

  • SICK WLG16 光電センサの操作説明書の内容を読み終えました。このデバイスの機能、設定方法、トラブルシューティングなど、ご質問にお答えします。説明書には、様々な物体検出モード、自動適応技術、IO-Link対応などについて記載されています。
  • センサと反射板の最適な距離は?
    黄色のLEDが点滅するのはなぜですか?
    テスト入力は何に使いますか?
    異なる物体(透明、半透明、不透明など)を検出するにはどうすればよいですか?
    センサのメンテナンス方法は?
O P E R A T I N G I N S T R U C T I O N S
WLG16
O P E R A T I N G I N S T R U C T I O N S
WLG16
de
en
es
fr
it
ja
pt
ru
zh
Described product
WLG16
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
2
8020349.14CS | SICK
Subject to change without notice
Contents
1 Safety information............................................................................ 4
1.1 General safety notes................................................................................ 4
1.2 Notes on UL approval............................................................................... 4
2 Intended use...................................................................................... 4
3 Operating and status indicators...................................................... 4
4 Mounting............................................................................................. 5
5 Electrical installation........................................................................ 5
6 Additional functions.......................................................................... 7
7 Commissioning.................................................................................. 8
8 Process data structure..................................................................... 12
9 Troubleshooting................................................................................. 12
10 Disassembly and disposal............................................................... 13
11 Maintenance...................................................................................... 13
12 Technical data.................................................................................... 13
12.1 Dimensional drawings.............................................................................. 14
CONTENTS
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3
1 Safety information
1.1 General safety notes
Read the operating instructions before commissioning.
Connection, mounting, and configuration may only be performed by trained
specialists.
2006/42/EC
NO
SAFETY
Not a safety component in accordance with the EU Machinery Directive.
When commissioning, protect the device from moisture and contamination.
These operating instructions contain information required during the life cycle of
the sensor.
1.2 Notes on UL approval
The device must be supplied by a Class 2 source of supply.
UL Environmental Rating: Enclosure type 1
2 Intended use
The WLG16 is an opto-electronic photoelectric retro-reflective sensor (referred to as
“sensor” in the following) for the optical, non-contact detection of objects, animals, and
persons. A reflector is required for this product to function. If the product is used for any
other purpose or modified in any way, any warranty claim against SICK AG shall become
void.
Photoelectric retro-reflective sensor with optional add-on for detecting transparent
objects (WLG-xx).
3 Operating and status indicators
WLG16x-xxxxxx20 WLG16-xxxxxxx21 WLG16-xxxxxxx22
1
2
34
1
2
34
6
1
2
34
5
1
BluePilot blue: mode selection
2
Press-turn element: adjustment of mode and sensitivity
3
LED indicator yellow: status of received light beam
4
LED indicator green: supply voltage active
5
Press-turn element: time function adjustment
6
Teach pushbutton: adjustment of light/dark switching
1 SAFETY INFORMATION
4
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4 Mounting
Mount the sensor and the reflector using suitable mounting brackets (see the SICK
range of accessories). Align the sensor and reflector with each other.
Note the sensor's maximum permissible tightening torque of < 1,3 Nm.
5 Electrical installation
The sensors must be connected in a voltage-free state. The following information must
be observed, depending on the connection type:
Male connector connection: Note pin assignment
Cable: wire color
Only supply/switch on the voltage once all electrical connections have been estab‐
lished.
Explanations on connection diagram (table 1 - table 6).
Alarm = alarm output
Health = alarm output
MF (pin 2 configuration) = external input, teach-in, switching signal
Q
L1
/ C = switching output, IO-Link communication
Test = test input
U
B
: 10 ... 30 V DC
Table 1: Connections
Wxx16x- x4 xH x5 xI
1 = BN
2 = WH
3 = BU
4 = BK
5= GY
1
2
4 3
0.14 mm
2
AWG26
1
2
5
4 3
0.14 mm
2
AWG26
Wxx16x- x9 xB
1 = BN
2 = BU
3 = not connected
4 = BK
5= WH
6 = GY
7 = not connected
3 4
1
2 5
6
I
N
= 4 A
3
7
2
1
6
5
4
I
N
= 6 A
MOUNTING 4
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5
Table 2: DC
WLG16
x-
xx16XxxxA00 xx16Xx
xxA01-
A99
xx161 xx162 xx163 xx165 xx168 xx16A xx16L xx16N xx16x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default:
MF
Q
Q
Alarm Alarm Test
L+
no func‐
tion
Test
L+
no func‐
tion
www.sic
k.com
80227
09
Default:
Q
L1
/C
Q
Q
Q
Q
Q Q
Q Q www.sic
k.com
80227
09
Table 3: DC
WLG16x- xxXXXxxxZZZ
xx111 xx112 xx114 xx116 xx421 xx422 xx721 xx722
BN + (L+)
WH Q
Q
Health Health Q
Q
Q
Q
BU - (M)
BK
Q
Q
Q
Q
Q
Q
Q
Q
GR - - - - Test L
+
Test L
+
Test
M
Test
M
Table 4: Push / pull
Q
Push-pull
( 100 mA)
Q
Push-pull
( 100 mA)
5 ELECTRICAL INSTALLATION
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6 Additional functions
Alarm
Alarm output: The sensor (WLG16) features a pre-failure notification output (“Alarm” in
connection diagram [see table 5]), which issues a notification if the sensor is only ready
for operation to a limited extent. The LED indicator flashes in this case. Possible
causes: Sensor or reflector is contaminated, sensor is out of alignment. In the good
state: LOW (0), if excessively contaminated HIGH (1).
Health
Health output: The sensor (WLG16) features a pre-failure notification output (“Health”
in connection diagram [see table 5]), which issues a notification if the sensor is only
ready for operation to a limited extent or the cable has been interrupted. Possible
causes: Sensor or reflector is contaminated, sensor is out of alignment, cable is dam‐
aged. In the good state: HIGH (1), if excessively contaminated or in the event of cable
interruption LOW (0). The yellow LED indicator flashes in this case.
Table 5: Alarm / Health
Alarm ( 100 mA) Health (100 mA)
+ (L+)
Health
‒ (M)
+ (L+)
Health
‒ (M)
Test input
Test input: The WLG16 sensors feature a test input (“TI” or “Test” on the connection
diagram [see table 2, table 3 and table 6]), which can be used to switch the sender off
and, therefore, check that the sensor is functioning correctly: If female cable connec‐
tors with LED indicators are used, you have to ensure that the TI is assigned accord‐
ingly.
It is important that there is no object between the sensor and reflector; activate the test
input (see the connection diagram [see table 2, table 3 and table 6]). The send LED is
shut down or the detection of an object is simulated. Refer to table 6 to check the func‐
tion. If the switching output fails to behave in accordance with table 6, check the appli‐
cation conditions. See section Fault diagnosis.
Table 6: Test
Test M Test L+
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
ADDITIONAL FUNCTIONS 6
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7
Test M Test L+
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
7 Commissioning
1 Alignment
Align the sensor with a suitable reflector. Select the position so that the red emitted light
beam hits the center of the reflector. The sensor must have a clear view of the reflector,
with no object in the path of the beam [figure 1]. You must ensure that the optical open‐
ings of the sensor and reflector are completely clear.
Figure 1: Alignment
2 Sensing range
Adjust the distance between the sensor and the reflector according to the corresponding
diagram [see figure 2].
Distance in m (feet)
Sensing range
1
2
3
4
5
6
0 1
(3.28)
2
(6.56)
3
(9.84)
4
(13.12)
5
(16.4)
6
(19.69)
4
2.8
0
2.5
0
3.5
0
5
0
1.20
0
Figure 2: Maximum distance between the sensor and the respective reflector type
1
Reflector PL10F CHEM
2
Reflective tape REF-AC1000 (50 x 50 mm)
3
Reflector PL10FH-1
7 COMMISSIONING
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4
Reflector PL10F
5
Reflector PL20F
6
Reflector P250F
Sensing range setting
The teach-turn adjustment is used to set the object mode and switching threshold, see
figure 3, see figure 4.
The WLG16 is equipped with AutoAdapt technology. The switching threshold is automati‐
cally adjusted in the event of contamination or after cleaning.
Turn the press-turn element (without pressing) to set the desired object mode. A blue
LED indicator lights up according to the set object mode.
Press the press-turn element for about 1 to 3 seconds to set the switching threshold.
If mode 1 to 4 is selected, the yellow LED indicator lights up when the reflector is in
view of the sensor.
Lead the object into the path of the beam. The yellow LED indicator goes out, mean‐
ing the object is detected and the setting is correct.
With object selection 5, the film must be in the path of the beam when the poten‐
tiometer is pressed. The yellow LED indicator does not light up until the film is no
longer in the beam path. When this has been checked, the setting is correct.
The blue LED indicator of mode M lights up when a setting has been selected via IO-
Link which deviates from the predefined parameter sets of modes 1-5. This mode
cannot be selected directly on the device.
1 M
2
3 4 5
1
Highly-transparent objects
2
Semi-transparent objects
3
Opaque objects
4
Bottles/trays
5
Check of foil tear
M Manual (specific setting via IO-Link)
COMMISSIONING 7
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9
1 2 3 4
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1...3 sec.
1
2
3
Figure 3: Object mode 1 - 4
7
COMMISSIONING
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5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1 M
2
3 4 5
1...3 sec.
1
2
3
Figure 4: Object mode 5
3 Time function setting
1
0
T1
T2
M
T4
T3
t
t
t t t
t
t t t t
t t t
t
t
t t
Input signal
0
T1
T2
T3
T4
M = Manual (specific setting via IO-Link)
1 ms 30.000 ms
2
COMMISSIONING 7
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11
4 Setting light/dark switching
1
L
D
M
L light switching
D Dark switching
M manual (specific setting via IO-Link)
8 Process data structure
Process data structure (Version 1.1)
A00 A70 A71 A72 A73 A75
IO-Link V1.1
Process
data
2 bytes 4 bytes
Byte 0: bits 15... 8
Byte 1: bits 7... 0
Byte 0: bits 31...
24
Byte 1: bits 13...
16
Byte 2: bits 15...
8
Byte 3: bits 7... 0
Bit 0 / Data
type
Q
L1
/ Boolean
Bit 1 / Data
type
Q
L2
/ Boolean Qint.1 /
Boolean
Q
L2
/
Boolean
Qint.1 / Boolean
Bit... /
Descrip‐
tion / Data
type
2 ...15 /
[empty]
2 ...15 /
[time mea‐
surement
value] /
UInt 14
2 … 15 /
[counter
value] /
UInt 14
2 … 15 /
[length /
speed
measure‐
ment] /
SInt14
2 / Qint.
1 /
Boolean
2 … 7 / [empty]
Bit... /
Descrip‐
tion / Data
type
3 … 15 /
[time mea‐
surement
value] /
UInt13
8 … 31 / [carrier
load] / UInt 24
9 Troubleshooting
The Troubleshooting table indicates measures to be taken if the sensor stops working.
8 PROCESS DATA STRUCTURE
12
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en
LED indicator/fault pattern Cause Measures
Green LED flashes IO-Link communication None
Switching outputs do not
behave in accordance with
table 4, table 5
1. IO-Link communication
2. Change of the configuration
3. Short-circuit
1. None
2. Adjustment of the configura‐
tion
3. Check electrical connections
Yellow LED flashes Distance between sensor and
reflector is too large / light
beam is not completely
aligned to the reflector /
reflector is not suitable / Front
screen and/or reflector is con‐
taminated.
Check sensing range / check
alignment / SICK reflector is
recommended / Cleaning of
the optical surfaces (sensor
and reflector).
10 Disassembly and disposal
The sensor must be disposed of according to the applicable country-specific regula‐
tions. Efforts should be made during the disposal process to recycle the constituent
materials (particularly precious metals).
NOTE
Disposal of batteries, electric and electronic devices
According to international directives, batteries, accumulators and electrical or
electronic devices must not be disposed of in general waste.
The owner is obliged by law to return this devices at the end of their life to the
respective public collection points.
This symbol on the product, its package or in this document, indicates
that a product is subject to these regulations.
11 Maintenance
SICK sensors are maintenance-free.
We recommend doing the following regularly:
Clean the external lens surfaces
Check the screw connections and plug-in connections
No modifications may be made to devices.
Subject to change without notice. Specified product properties and technical data are
not written guarantees.
12 Technical data
WLG16P
Sensing range (with reflector P250F) 0 m ... 5 m
1)
Light spot diameter/distance Ø 80 mm (5 m)
Supply voltage U
B
DC 10 ... 30 V
Ripple 5 V
SS
TROUBLESHOOTING 9
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13
WLG16P
Current consumption ≤ 30 mA
2)
< 50 mA
3)
Output current I
max.
≤ 100 mA
Max. response time ≤ 500 μs
4)
Switching frequency 1000 Hz
5)
Enclosure rating
6)
see table 1:
x4, xH, x5, xI: IP66, IP67, IP69
7)
x9, xB: IP65
Protection class III
Circuit protection A, B, C, D
8)
Ambient operating temperature –40 °C ... +60 °C
9)
1)
We recommend using compound triangular reflectors or reflective tape to ensure reliable operation. Suitable reflectors and foils can be
found in the SICK accessories range. Use of reflectors with large-scale triple structures can negatively influence functionality.
2)
16 VDC to 30 VDC, without load
3)
10 VDC to 16 VDC, without load
4)
Signal transit time with resistive load in switching mode. Deviating values possible in COM2 mode.
5)
With a light/dark ratio of 1:1 in switching mode. Deviating values possible in IO-Link mode.
6)
Pursuant to EN 60529
7)
Replaces IP69 K pursuant to ISO 20653: 2013-03
8)
A = U
B
-connections reverse polarity protected
B = inputs and output reverse-polarity protected
C = Interference suppression
D = outputs overcurrent and short-circuit protected
9)
Do not bend cables below 0°C.
12.1 Dimensional drawings
20
Ø 12,9
Ø 4,1
39,9
55,4
45,5
5
42
29,9
6
3
6,5
15
27,8
7,7
7,8
7,2
35,5
4,1
8,3
55,7
3
2
34,5
1
16
4
7
6
5
Figure 5: Dimensional drawing 1, cable
1
Center of optical axis
2
Fixing hole Ø 4,1 mm
3
Connection
4
LED indicator green: supply voltage
active
5
LED indicator yellow: status of
received light beam
6
Press-turn element: adjustment of
mode and sensitivity
7
BluePilot blue: mode selection
20
M12
18
Ø 4,1
39,9
55,4
55,7
45,5
5
7
42
29,9
52,9
6
17,5
3
6,5
15
28
7,5
35,5
4,1
3
2
34,5
1
16
4
7
65
Figure 6: Dimensional drawing 2, male con‐
nector
12 TECHNICAL DATA
14
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B E T R I E B S A N L E I T U N G
WLG16
de
en
es
fr
it
ja
pt
ru
zh
Beschriebenes Produkt
WLG16
Hersteller
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Deutschland
Rechtliche Hinweise
Dieses Werk ist urheberrechtlich geschützt. Die dadurch begründeten Rechte bleiben
bei der Firma SICK AG. Die Vervielfältigung des Werks oder von Teilen dieses Werks ist
nur in den Grenzen der gesetzlichen Bestimmungen des Urheberrechtsgesetzes zuläs‐
sig. Jede Änderung, Kürzung oder Übersetzung des Werks ohne ausdrückliche schriftli‐
che Zustimmung der Firma SICK AG ist untersagt.
Die in diesem Dokument genannten Marken sind Eigentum ihrer jeweiligen Inhaber.
© SICK AG. Alle Rechte vorbehalten.
Originaldokument
Dieses Dokument ist ein Originaldokument der SICK AG.
2006/42/EC
NO
SAFETY
16
8020349.14CS | SICK
Subject to change without notice
Inhalt
13 Zu Ihrer Sicherheit............................................................................. 18
13.1 Allgemeine Sicherheitshinweise.............................................................. 18
13.2 Hinweise zur UL Zulassung...................................................................... 18
14 Bestimmungsgemäße Verwendung............................................... 18
15 Bedien- und Anzeigeelemente........................................................ 18
16 Montage.............................................................................................. 19
17 Elektrische Installation..................................................................... 19
18 Zusatzfunktionen.............................................................................. 21
19 Inbetriebnahme................................................................................. 22
20 Prozessdatenstruktur........................................................................ 26
21 Störungsbehebung............................................................................ 26
22 Demontage und Entsorgung............................................................ 27
23 Wartung.............................................................................................. 27
24 Technische Daten.............................................................................. 27
24.1 Maßzeichnungen...................................................................................... 28
INHALT
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17
13 Zu Ihrer Sicherheit
13.1 Allgemeine Sicherheitshinweise
Lesen Sie vor der Inbetriebnahme des Geräts die Betriebsanleitung.
Der Anschluss, die Montage und die Konfiguration des Geräts dürfen nur
von geschultem Fachpersonal vorgenommen werden.
2006/42/EC
NO
SAFETY
Bei diesem Gerät handelt es sich um kein sicherheitsgerichtetes Bauteil im
Sinne der EU-Maschinenrichtlinie.
Bei der Inbetriebnahme ist das Gerät ausreichend vor Feuchtigkeit und Ver‐
schmutzung zu schützen.
Die vorliegende Betriebsanleitung enthält Informationen, die während des Lebens‐
zyklus der Lichtschranke benötigt werden.
13.2 Hinweise zur UL Zulassung
The device must be supplied by a Class 2 source of supply.
UL Environmental Rating: Enclosure type 1
14 Bestimmungsgemäße Verwendung
Die WLG16 ist eine optoelektronische Reflexions-Lichtschranke (im Folgenden Sensor
genannt) und wird zum optischen, berührungslosen Erfassen von Sachen, Tieren und
Personen eingesetzt. Zur Funktion wird ein Reflektor benötigt. Bei jeder anderen Ver‐
wendung und bei Veränderungen am Produkt verfällt jeglicher Gewährleistungsan‐
spruch gegenüber der SICK AG.
Reflexions-Lichtschranke mit Zusatzoption zur Erkennung transparenter Objekte (WLG-
xx).
15 Bedien- und Anzeigeelemente
WLG16x-xxxxxx20 WLG16-xxxxxxx21 WLG16-xxxxxxx22
1
2
34
1
2
34
6
1
2
34
5
1
BluePilot blau: Moduswahl
2
Drück-Dreh-Element: Einstellung von Modus und Empfindlichkeit
3
Anzeige-LED gelb: Status Lichtempfang
4
Anzeige-LED grün: Betriebsspannung aktiv
13 ZU IHRER SICHERHEIT
18
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5
Drück-Dreh-Element: Einstellung der Zeitfunktionen
6
Teach-Taste: Einstellung hell-/dunkelschaltend
16 Montage
Sensor und Reflektor an geeignete Befestigungswinkel montieren (siehe SICK-Zubehör-
Programm). Sensor und Reflektor zueinander ausrichten.
Maximal zulässiges Anzugsdrehmoment des Sensors von < 1,3 Nm beachten.
17 Elektrische Installation
Anschluss der Sensoren muss spannungsfrei erfolgen. Je nach Anschlussart sind die
folgenden Informationen zu beachten:
Steckeranschluss: Pinbelegung beachten
Leitung: Adernfarbe
Erst nach Anschluss aller elektrischen Verbindungen die Spannungsversorgung anlegen
bzw. einschalten.
Erläuterungen zum Anschlussschema (Tabelle 7 - Tabelle 6).
Alarm = Alarmausgang
Health = Alarmausgang
MF (Pin-2-Konfiguration) = externer Eingang, Teach-in, Schaltsignal
Q
L1
/ C = Schaltausgang, IO-Link Kommunikation
Test = Testeingang
U
B
: 10 ... 30 V DC
Tabelle 7: Anschlüsse
Wxx16x- x4 xH x5 xI
1 = BN
2 = WH
3 = BU
4 = BK
5= GY
1
2
4 3
0.14 mm
2
AWG26
1
2
5
4 3
0.14 mm
2
AWG26
Wxx16x- x9 xB
1 = BN
2 = BU
3 = not connected
4 = BK
5= WH
6 = GY
7 = not connected
3 4
1
2 5
6
I
N
= 4 A
3
7
2
1
6
5
4
I
N
= 6 A
MONTAGE 16
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19
/