Kyosho CALIBER 60 ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

No. 21865

INSTRUCTION MANUAL

SAFETY PRECAUTIONS

This radio control model is not a toy.

This is a kind of machine including a rotor which rotates with

high speed and has a possibility to be dangerous. You are

responsible for this model's assembly, safe operation (place

to fly, frequency) check and adjustment of the model.

Assemble this kit only in places out of children's reach!

Take enough safety precaution before and after operation.

After every flight, inspect screws and nuts for looseness, and

parts for wear. Any damaged parts should be immediately

replaced, repaired or adjusted for safe operation.

Use only Kyosho genuine parts for replacement.

Failing to do so will result in accidents or malfunction of the

model. Kyosho do not take responsibilities for the accidents

and crashes if using the parts which are not Kyosho genuine

ones.

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

RADIO CONTROLLED ENGINE POWERED HELICOPTER

For Advanced

flyers.

Before commencing assembly, please read these instructions thoroughly.

19~20mm

39~41mm

33~36mm

2

REQUIRED FOR OPERATION (1)

2

SUITABLE SERVOS

Engine and Muffler

Glow Fuel

No. 96815

One-touch Plug Heater

No. 1791

Blitz Starter

No. 71481

Sealed Battery

No. 39508

Fuel Filter

No. 94402

Medium Strength

No. 94403

Hard Strength

Loctite

No. 80701

No. 96506

No.96627

Gel Boy

No. 80702

1

Radio for engine-powered R/C helicopters,

and dry batteries

Radio for engine-powered

R/C helicopters

This kit requires an EMS system radio for

engine-powered R/C helicopters with 5

servos and 1 gyro.

For more information the radio, refer to the

instruction manual supplied with the set.

4

Required for engine starting:

5

Glues & Lubricants

6

Useful Additional Equipment

3

Glow Fuel and Fuel Pump

The illustration of the radio shown here is taken from Futaba instructions.

Muffler

Plug Heater

.60 size engine for helicopters

Engines for R/C models require glow fuel. Never use gasoline (petrol) or kerosene; both cannot

be used! Also, be very careful when handling glow fuel, as it is highly flammable and explosive!

Fuel should contain at least 15% of nitro metane.

Fuel Pump

m

ode

l

e

n

gin

e

fuel

WARNING: Gasoline

or kerosene cannot

be used!

Starter

Screw Locking Compound /

Screw Cement / Threadlocker

Grease

Instant Glue (Super Glue)

12V Battery

No. Z8020 HP 6mm/

HP 6mm Hexagon Reversible Starter Shaft

Starter Shaft

Fuel Filter

Grease

1

2

3

4

5

6

7

8

9/B

DSC

D

UAL

ONVERSION

C

PULSE CODE MODULATION

9 CHANNEL

RECEIVER

CONNECT

RATE GYRO

CAUTION: Only use a radio for R/C heli-

copters! (Any other radio is prohibited!)

7

Tools required

REQUIRED FOR OPERATION (2)

Sharp Hobby Knife

1.5mm, 2mm, 2.5mm, 3mm

Hex Wrench (1.5mm, 2mm, 2.5mm, and 3mm)

Phillips Screw Driver (S)Needle Nose Pliers

Awl

Wire Cutters

Glow Plug Wrench

SPECIAL TAPER REAMER

No.80311

No need to pre-drill!

Drills neat 1 ~ 15mm holes directly!

Handle the tools carefully!

(12V-6.5A)

660 mm

5 mm

12 mm

Extension Cord for

Rudder Servo (300mm)

15 %

3

RADIO PREPARATION

Set up the radio as explained below.

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

Set trims to center. (Transmitter)

5

Switch on the transmitter. (Transmitter)

Open the setting menu. (Transmitter)

Set up the data following the illustration. (Transmitter)

6

Switch on the receiver. (Receiver)

7

Make sure the servos move according to

your transmitter inputs.

Switch off the receiver. (Receiver)

Set transmitter sticks to neutral. (Transmitter)

8

Switch off the transmitter. (Transmitter)

Retract the antenna. (Transmitter)

9

10

11

Connect servos to the receiver using the illustration above.

START

FINISH

Transmitter

Reverse Switch

JR

Aileron

Throttle

Normal

Reverse

CH3

(GY501 ) Gyro(In GY501 case)

R149DP R149DP Receiver

Receiver Switch

Nicd Battery

Terminal to charge

CH6

Pitch Servo

CH4

Rudder Servo

CH2

CH1

Aileron Servo

1

2

3

4

5

6

7

8

9/B

DSC

D

UAL

ONVERSION

C

PULSE CODE MODULATION

9 CHANNEL

RECEIVER

CONNECT

RATE GYRO

Rudder

Elevator

Pitch

2

3

MDL

Select

1

3

4

2

5

-2

Select

Select SR3 in Swash Type Menu.

SR3

Select MDL to open model menu.

5

-1

AIL , ELE , PIT

Select the way and volume of AIL, ELE, PIT movement.

1024 ZH

In Futaba 1024ZH case.

EMS EMS setting

65 SWASH MIX

3 SERVOS (120¡)

AILE

- 65

ELEV

- 65

PITCH

+

65

In case of JR radio

indicate a direction of swashplate movement.

Figure indicates the volume of Swashplate movement.

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN (1)

4

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

Symbols used throughout the instruction manual, comprise:

4

Apply epoxy glue.

Apply instant glue (CA glue, super glue).

Apply grease.

Apply threadlock (screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tempororarily tighten.

Drill holes with the specified

diameter (here: 2mm).

Pay close attention here!

Part bags used.

Cut off shaded portion.

2mm

Example

Assemble in the specified

order.

9

HH-2

2

2.6 x 10mm

Cap Screw

1

3 x 3mm

Set Screw

2

2.6mm

3 x 3mm

Tail Rotor Assembly

2.6 x 10mm

2.6mm

92

Key Number, Part Name, True-to-scale

Diagram, Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified by

key numbers. For purchasing spare parts,

find the key no. of the part needed in the

spare part list and refer to the left column

to look up the corresponding order no.

Nylon Nut

BEFORE YOU BEGIN (2)

5

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

7

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the

left side in each assembly step. Some screws are extras.

6

SCREWS

Screw

Cap Screw

TP

Self-tapping (TP) Screw

TP

TP F/H Screw

Set Screw

OTHER HARDWARE

3x12mm

Screw

3mm

12mm

Flat Head (F/H) Screw

3mm

Washer Nut

3mm

5x10mm

Metal Bushing Bearing

5mm

10mm

4mm

E4

E-ring

6,000

ABOUT THE "PERSONAL FREQUENCY MONITOR"

LED

Before operating your helicopter, plug the crystal of your

frequency into the Personal Fre-quency Monitor. As soon

as you switch it on, you'll know for sure through an interfe-

-rence signal and LED lamps whether somebody else is

on your fre-quency or not!

PERSONAL

BAND MONITOR

40MHZ

OFF

ON

KYOSHO

CORPORATION

No.80591

JRMSA

77

KYOSHO CORPRATION

No.80591 (40MHz)

No.80592 (72MHz)

Special crystals are

available at Kyosho!

Inside the kit, you will find assemblies, i.e. sections that are pre-assembled

and hence consist of more than one part. To make sure these assemblies

are safely assembled, check among others their screws for looseness. Only

then, build in the assemblies.

5

8

3x4x4.5mm

Collar

1

2

Ladder Frame

Part bags used.

12x24x6mm

Ball Bearing

2

7x17x5mm

Ball Bearing

2

3x10mm

Cap Screw

8

3x8mm

Cap Screw

5

3x10mm

3x8mm

CA-1.CA-2

CA-1,CA-2

Ladder Frame

Note the direction!

6

Apply threadlock

(screw cement).

In Order to understand full assembly sequence, this instruction manual shows the complete assembly of this model,

even though some elements are supplied pre-built. please refer to it when carrying out maintenance or replacing parts.

707

708

602

603

602

603

604

647

601

708

610

Ball Bearing pre-installed

602

708

3

4

Ladder Frame

Servo Plate

Part bags used.

3x10mm

Cap Screw

6

3x6mm

Cap Screw

5x11x5mm F

Flanged Ball Bearing

10

2

3x10mm

glued

3x10mm

3x6mm

4x10mm

Cap Screw

2

3x10mm

Cap Screw

4

Assemble left and right sides the same way.

Temporarily tighten.

605

606

609

607

611

608

611

709

CA-B,CA-1,CA-2

CA-C,CA-1,CA-2

3x14mm

3x10mm

Outside

Inside

608727

Short Body Mount

7

Apply threadlock

(screw cement).

699

698

3x14mm

4

3x14mm

Set Screw

5

6

CA-B

Pulley

CA-B

CA-3

Part bags used.

10x19x5mm

Ball Bearing

2

10x16x12mm

One Way Bearing

1

7x13x1.5mm

Counter Gear Collar

1

Mark should be this way down

2

3x5mm

Set Screw

710

711

612

616

617

614

615

613

Apply grease.

Be certain to apply 96506 ball diff.grease

Be careful not for being bent.

Pulley

8

Apply threadlock

(screw cement).

A

3x5mm

Top

Bottom

Pay close attention here!

pre-assembled

7

8

CA-B,CA-3

CA-B,CA-4

Main Mast

Part bags used.

1

3x12mm

Cap Screw

1

2

12x21x5mm

Ball Bearing

1

3x24mm

Cap Screw

1

3mm

Nylon Nut

3x24mm

3x12mm

3mm

5x10mm

Must be purchased

separately!

712

Clutch Shaft Washer

721

620

621

619

Assemble in the specified

order.

3

2

1

3

6

5

2

1

712

721

625

622

623

Clutch

626

Note:

Be sure to install

tightly

against upper bearing.

612

1

5x10mm

Set Screw

624

pre-assembled

9

Apply threadlock

(screw cement).

Engine.

Supplied with the engine.

CA-B,CA-4

CA-4

Part bags used.

9

10

4

4x10mm

Cap Screw

4

4x15mm

Cap Screw

4x15mm

Assemble left and right sides the same way.

627

4x10mm

628

10

Apply threadlock

(screw cement).

Every Screw

Cooling Fan Cover

632

3x8mm

3x6mm

627

630

631

713

629

4x20mm

pre-assembled

Part bags used.

Assemble left and right sides the same way.

11

12

CA-B,CA-4

CA-4

Cooling Fan

3x6mm

Cap Screw

2

4x20mm

Cap Screw

1

6x13x5mm

Ball Bearing

2

13

3x8mm

Cap Screw

4

713

11

Apply threadlock

(screw cement).

Part bags used.

Assemble left and right sides the same way.

14

15

3 4

3

4

CA-5

Seal Washer

1

127

126

125

634

633

130

Seal Nut

128

Tightten after assembly has been inserted in fuel tank

637

635

636

606

Carburetor

Muffler

2

A

Tank Holder (A)

2

B

Tank Holder (B)

637

636

12

Apply threadlock

(screw cement).

4x4mm

2x8mm

3x6mm

E 4

3x8x1mm

3x12mm

3x5mm

641

639

122

640

714

722

642

643

139

644

645

136

Elevator Lever

13

5mm

2x8mm

2.6x12mm

This portion is cut in kit

Do not tighten excessively.

Pre-assembled

16

CA-B,CA-7

CA-7

17

Elevator Lever

18

Part bags used.

4

3x5mm

Set Screw

4

3x8x1mm

Washer

2

2x3x4mm

Collar

2

3x7x3mm

Ball Bearing

Linkage Ball

2

136

2x8mm

RT/H Screw

2

3x6mm

Cap Screw

2

1

4x4mm

Set Screw

E 4 E

E-ring

714

722

Temporarily tighten.

Apply instant glue

(CA glue, super glue).

CA-C,CA-6

Apply threadlock

(screw cement).

2

2x8mm

Cap Screw

1

2.6x12mm

Cap Screw

True-to-scale

diagram.

4

3x12mm

Cap Screw

Pay close attention here!

19

CA-B,CA-7

CA-B

CA-B,CA-7

20

Swash Plate

21

Part bags used.

3x8x4mmF

Ball Bearing

4

2

4

M3-5

M3-5 Linkage Ball

M3-11

M3-11 Linkage Ball

M3-5

M3-5 Linkage Ball

M3-8

M3-11 Linkage Ball

M3-8

M3-8 Linkage Ball

3x8x4mmF

Flanged Ball Bearing

4

2x5x2.3mmF

Flanged Ball Bearing

4

2

x

2

x

2

x2

Assemble as many times as

specified (here: twice).

451

2

451

450

Washout Arm

Aileron Lever

14

Apply threadlock

(screw cement).

3x12mm

Cap Screw

2

3x5x0.5mm

Washer

4

2x7mm

RT/H Screw

3

Linkage Ball

3

136

2x7mm

2x5mm

3x12mm

3x5x0.5mm

2x7mm

4

2x5mm

Cap Screw

715

652

646

724

450

451

450

648

715

451

650

715

716

651

649

pre-assembled bearing

pre-assembled

Every Screw

3x6x4.5mm

Collar

In order to remove play on

No. 648 upper and lower

plate, pressure to bearings

are applied. (You may feel it

is not smooth but it is in a

normal condition)

Pay close attention here!

3x22mm

3x10mm

3x8x0.5mm

652

Aileron Lever

618

4x20mm

631

713

720

713

Note the

direction.

3x22mm

652

Aileron Lever

15

3x3mm

32mm

653

649

649 653

Please reverse

653

when

649

does not move smooth.

approx. 32mm

Apply threadlock

(screw cement).

22

CA-7

Aileron Lever

2

3x22mm

Cap Screw

1

3x10mm

Cap Screw

1

3x8x0.5mm

Washer

23

1

Part bags used.

Temporarily tighten.

3x3mm

Set Screw

4x20mm

Cap Screw

1

CA-7

2

652

3x6x4.5mm

Collar

24

Part bags used.

CA-B

16

Apply threadlock

(screw cement).

4

3x7x3mmF

Ball Bearing

4

M3-11Linkage Ball

25

CA-B

Main Rotor Grip

4

3x8mm

Cap Screw

2

3x10mm

Cap Screw

2

3x15mm

Cap Screw

26

CA-B

Main Rotor Head

4

3x6mm

Cap Screw

3x10mm

3x8mm

3x15mm

3x6mm

x

2

x

2

x2

Assemble as many times as specified (here: twice).

Assemble left and right sides

the same way.

Every screw

Mixing Lever

724

654

724

652

717

655

656

657

658

659

pre-assembled

2

652

3x6x4.5mm

Collar

27

Part bags used.

CA-B

Main Rotor Head

17

Apply threadlock

(screw cement).

2

1

3x23.8mm

2

2.6x4mm

Cap Screw

x2

1

4

3

2

Assemble in the

specified order.

A

Apply grease.

2.6x4mm

SmallLarge

Note the different hole sizes in .

28

CA-B

Main Rotor Grip

4

8x16x5mm

Ball Bearing

2

8x16x5mm

Thrust Bearing

2

x

2

Assemble as many times as specified (here: twice).

661

660

662

723

16

17

209

16

17

209

pre-assembled

Seesaw Damper

Needle Pin

29

Part bags used.

CA-B

18

Apply threadlock

(screw cement).

2

Spindle Shaft Collar

4x12x2mm

Spindle Washer

4x10mm

Cap Screw

Assemble left and right sides

the same way.

4x10mm

30

CA-8

Hiller Control Lever

2

Linkage Ball

2

136

2x16mm

RT/H Screw

2

2x16mm

31

CA-8,CA-14

Stabilizer Blade

2 ( )

x

2

x

2

x2

Assemble as many times as

specified (here: twice).

217

18

214

215

704

663

pre-assembled

Main Rotor Head

Warning!

Be sure to tighten 4x10 cap screws.

If coming off during flights, you lose

control of your airplane. It may lead

accidents!

Do not overlook this symbol!

33

Part bags used.

CA-8

Main Rotor Head

19

Apply threadlock

(screw cement).

2

3x4x4.5mm

Collar

34

CA-A,CA-8

Main Rotor Head

2

4x9x4mm F

Flanged Ball Bearing

2

3x8mm

Cap Screw

3x8mm

32

CA-8

Stabilizer Seesaw

2

4x8x3mm

Ball Bearing

M3-5

M3-5 Linkage Ball

A

4x4mm

4

4x4mm

Set Screw

Temporarily tighten

450

220

450

647

706

664

450

664

220

216

446N

Bearing pre-installed

37

Part bags used.

CA-8

Main Rotor Head

20

4x4mm

35

CA-8,CA-11

Stabilizer Blade

2

4x4mm

Set Screw

4x25mm

Drag bolt

Temporarily tighten.

Assemble left and right sides

the same way.

1

4mm

Nylon Nut

36

Main Rotor Head

216

663

Pay close attention here!

1

2

Assemble in the

specified order.

Parallel

663

214

Ensure that and are parallel.

663

214

Tighten set screw so that Stabilizer Blades are equally spaced.

approx. 27mm

663

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Kyosho CALIBER 60 ユーザーマニュアル

Kyosho CALIBER 60 ユーザーマニュアル

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