THE FINEST RADIO CONTROL MODELS
R
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No. 21865
INSTRUCTION MANUAL
SAFETY PRECAUTIONS
This radio control model is not a toy.
This is a kind of machine including a rotor which rotates with
high speed and has a possibility to be dangerous. You are
responsible for this model's assembly, safe operation (place
to fly, frequency) check and adjustment of the model.
Assemble this kit only in places out of children's reach!
Take enough safety precaution before and after operation.
After every flight, inspect screws and nuts for looseness, and
parts for wear. Any damaged parts should be immediately
replaced, repaired or adjusted for safe operation.
Use only Kyosho genuine parts for replacement.
Failing to do so will result in accidents or malfunction of the
model. Kyosho do not take responsibilities for the accidents
and crashes if using the parts which are not Kyosho genuine
ones.
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
RADIO CONTROLLED ENGINE POWERED HELICOPTER
For Advanced
flyers.
© 1999 KYOSHO
Before commencing assembly, please read these instructions thoroughly.
19~20mm
39~41mm
33~36mm
2
REQUIRED FOR OPERATION (1)
2
SUITABLE SERVOS
Engine and Muffler
Glow Fuel
Glow Fuel
No. 96815
One-touch Plug Heater
No. 1791
Blitz Starter
No. 71481
Sealed Battery
No. 39508
Fuel Filter
No. 94402
Medium Strength
No. 94403
Hard Strength
Loctite
No. 80701
No. 96506
No.96627
Gel Boy
No. 80702
1
Radio for engine-powered R/C helicopters,
and dry batteries
Radio for engine-powered
R/C helicopters
This kit requires an EMS system radio for
engine-powered R/C helicopters with 5
servos and 1 gyro.
For more information the radio, refer to the
instruction manual supplied with the set.
4
Required for engine starting:
5
Glues & Lubricants
6
Useful Additional Equipment
3
Glow Fuel and Fuel Pump
The illustration of the radio shown here is taken from Futaba instructions.
Muffler
Plug Heater
.60 size engine for helicopters
Engines for R/C models require glow fuel. Never use gasoline (petrol) or kerosene; both cannot
be used! Also, be very careful when handling glow fuel, as it is highly flammable and explosive!
Fuel should contain at least 15% of nitro metane.
Fuel Pump
m
ode
l
e
n
gin
e
fuel
WARNING: Gasoline
or kerosene cannot
be used!
Starter
Screw Locking Compound /
Screw Cement / Threadlocker
Grease
Instant Glue (Super Glue)
12V Battery
No. Z8020 HP 6mm/
HP 6mm Hexagon Reversible Starter Shaft
Starter Shaft
Fuel Filter
Grease
1
2
3
4
5
6
7
8
9/B
DSC
D
UAL
ONVERSION
C
PULSE CODE MODULATION
9 CHANNEL
RECEIVER
CONNECT
RATE GYRO
CAUTION: Only use a radio for R/C heli-
copters! (Any other radio is prohibited!)
7
Tools required
REQUIRED FOR OPERATION (2)
Sharp Hobby Knife
1.5mm, 2mm, 2.5mm, 3mm
Hex Wrench (1.5mm, 2mm, 2.5mm, and 3mm)
Phillips Screw Driver (S)Needle Nose Pliers
Awl
Wire Cutters
Glow Plug Wrench
SPECIAL TAPER REAMER
No.80311
No need to pre-drill!
Drills neat 1 ~ 15mm holes directly!
Handle the tools carefully!
(12V-6.5A)
660 mm
5 mm
12 mm
Extension Cord for
Rudder Servo (300mm)
15 %
3
RADIO PREPARATION
Set up the radio as explained below.
1
2
3
4
4
5
6
7
8
9
10
11
1
2
3
4
Set trims to center. (Transmitter)
5
Switch on the transmitter. (Transmitter)
Open the setting menu. (Transmitter)
Set up the data following the illustration. (Transmitter)
6
Switch on the receiver. (Receiver)
7
Make sure the servos move according to
your transmitter inputs.
Switch off the receiver. (Receiver)
Set transmitter sticks to neutral. (Transmitter)
8
Switch off the transmitter. (Transmitter)
Retract the antenna. (Transmitter)
9
10
11
Connect servos to the receiver using the illustration above.
START
FINISH
Transmitter
Reverse Switch
JR
Aileron
Throttle
Normal
Reverse
CH3
(GY501 ) Gyro(In GY501 case)
R149DP R149DP Receiver
Receiver Switch
Nicd Battery
Terminal to charge
CH6
Pitch Servo
CH4
Rudder Servo
CH2
CH1
Aileron Servo
1
2
3
4
5
6
7
8
9/B
DSC
D
UAL
ONVERSION
C
PULSE CODE MODULATION
9 CHANNEL
RECEIVER
CONNECT
RATE GYRO
Rudder
Elevator
Pitch
2
3
MDL
Select
Select
1
3
4
2
5
-2
Select
Select SR3 in Swash Type Menu.
SR3
SR3
Select MDL to open model menu.
5
-1
AIL , ELE , PIT
Select the way and volume of AIL, ELE, PIT movement.
1024 ZH
In Futaba 1024ZH case.
EMS EMS setting
65 SWASH MIX
3 SERVOS (120¡)
AILE
- 65
ELEV
- 65
PITCH
+
65
In case of JR radio
indicate a direction of swashplate movement.
Figure indicates the volume of Swashplate movement.
1
Read through the manual before you begin, so you will have an overall idea of what to do.
BEFORE YOU BEGIN (1)
4
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
How to read the instruction manual:
3
Symbols used throughout the instruction manual, comprise:
4
Apply epoxy glue.
Apply instant glue (CA glue, super glue).
Apply grease.
Apply threadlock (screw cement).
Assemble as many times as
specified (here: twice).
x2
Assemble left and right sides
the same way.
True-to-scale diagram.
Must be purchased separately!
Tempororarily tighten.
Drill holes with the specified
diameter (here: 2mm).
Pay close attention here!
Part bags used.
Cut off shaded portion.
2mm
Example
Assemble in the specified
order.
9
HH-2
2
2.6 x 10mm
Cap Screw
1
3 x 3mm
Set Screw
2
2.6mm
3 x 3mm
Tail Rotor Assembly
2.6 x 10mm
2.6mm
92
Key Number, Part Name, True-to-scale
Diagram, Quantity Used
This instruction manual uses seve-
ral symbols. Please note them
during the entire assembly.
All parts except screws are identified by
key numbers. For purchasing spare parts,
find the key no. of the part needed in the
spare part list and refer to the left column
to look up the corresponding order no.
Nylon Nut
BEFORE YOU BEGIN (2)
5
Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may
permanently damage parts when tightening TP screws. It is recommended to stop tightening when
the part is attached or when some resistance is felt after the threaded portion enters the plastic.
7
The threads are stripped.Overtightened.
Correct
Wrong
This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the
left side in each assembly step. Some screws are extras.
6
SCREWS
Screw
Cap Screw
TP
Self-tapping (TP) Screw
TP
TP F/H Screw
Set Screw
OTHER HARDWARE
3x12mm
Screw
3mm
12mm
Flat Head (F/H) Screw
3mm
Washer Nut
3mm
5x10mm
Metal Bushing Bearing
5mm
10mm
4mm
E4
E-ring
6,000
ABOUT THE "PERSONAL FREQUENCY MONITOR"
LED
Before operating your helicopter, plug the crystal of your
frequency into the Personal Fre-quency Monitor. As soon
as you switch it on, you'll know for sure through an interfe-
-rence signal and LED lamps whether somebody else is
on your fre-quency or not!
PERSONAL
BAND MONITOR
40MHZ
OFF
ON
KYOSHO
CORPORATION
No.80591
JRMSA
77
KYOSHO CORPRATION
No.80591 (40MHz)
No.80592 (72MHz)
Special crystals are
available at Kyosho!
Inside the kit, you will find assemblies, i.e. sections that are pre-assembled
and hence consist of more than one part. To make sure these assemblies
are safely assembled, check among others their screws for looseness. Only
then, build in the assemblies.
5
8
3x4x4.5mm
Collar
1
2
Ladder Frame
Part bags used.
12x24x6mm
Ball Bearing
2
7x17x5mm
Ball Bearing
2
3x10mm
Cap Screw
8
3x8mm
Cap Screw
5
3x10mm
3x10mm
3x8mm
CA-1.CA-2
CA-1,CA-2
Ladder Frame
Note the direction!
6
Apply threadlock
(screw cement).
In Order to understand full assembly sequence, this instruction manual shows the complete assembly of this model,
even though some elements are supplied pre-built. please refer to it when carrying out maintenance or replacing parts.
707
707
707
708
708
602
603
602
603
604
647
647
647
601
708
610
610
Ball Bearing pre-installed
602
708
3
4
Ladder Frame
Servo Plate
Part bags used.
3x10mm
Cap Screw
6
3x6mm
Cap Screw
5x11x5mm F
Flanged Ball Bearing
10
2
3x10mm
3x10mm
glued
3x10mm
3x6mm
3x6mm
4x10mm
4x10mm
Cap Screw
2
3x10mm
Cap Screw
4
Assemble left and right sides the same way.
Temporarily tighten.
605
606
609
607
611
611
608
611
709
709
709
CA-B,CA-1,CA-2
CA-C,CA-1,CA-2
3x14mm
3x10mm
Outside
Inside
608727
Short Body Mount
7
Apply threadlock
(screw cement).
699
698
3x14mm
4
3x14mm
Set Screw
5
6
CA-B
Pulley
CA-B
CA-3
Part bags used.
10x19x5mm
Ball Bearing
2
10x16x12mm
One Way Bearing
1
7x13x1.5mm
Counter Gear Collar
1
Mark should be this way down
2
3x5mm
Set Screw
710
710
710
711
711
612
616
616
617
614
615
613
Apply grease.
Be certain to apply 96506 ball diff.grease
Be careful not for being bent.
Pulley
8
Apply threadlock
(screw cement).
A
A
3x5mm
3x5mm
Top
Bottom
Pay close attention here!
pre-assembled
7
8
CA-B,CA-3
CA-B,CA-4
Main Mast
Part bags used.
1
3x12mm
Cap Screw
1
2
12x21x5mm
Ball Bearing
1
3x24mm
Cap Screw
1
3mm
Nylon Nut
3x24mm
3x12mm
3mm
5x10mm
Must be purchased
separately!
712
Clutch Shaft Washer
721
620
621
619
Assemble in the specified
order.
3
2
1
3
6
5
2
1
712
712
721
625
622
623
Clutch
626
Note:
Be sure to install
tightly
against upper bearing.
612
612
612
1
5x10mm
Set Screw
624
pre-assembled
pre-assembled
9
Apply threadlock
(screw cement).
Engine.
Supplied with the engine.
Supplied with the engine.
CA-B,CA-4
CA-4
Part bags used.
9
10
4
4x10mm
Cap Screw
4
4x15mm
Cap Screw
4x15mm
Assemble left and right sides the same way.
627
4x10mm
628
10
Apply threadlock
(screw cement).
Every Screw
Cooling Fan Cover
632
3x8mm
3x6mm
627
630
631
713
713
629
4x20mm
pre-assembled
Part bags used.
Assemble left and right sides the same way.
11
12
CA-B,CA-4
CA-4
CA-4
Cooling Fan
Cooling Fan
3x6mm
Cap Screw
2
4x20mm
Cap Screw
1
6x13x5mm
Ball Bearing
2
13
3x8mm
Cap Screw
4
713
11
Apply threadlock
(screw cement).
Part bags used.
Assemble left and right sides the same way.
14
15
3 4
3
4
CA-5
CA-5
Seal Washer
1
1
127
127
126
125
634
633
130
Seal Nut
128
128
128
128
Tightten after assembly has been inserted in fuel tank
637
635
635
636
606
606
606
606
Carburetor
Muffler
2
A
Tank Holder (A)
2
B
Tank Holder (B)
637
636
12
Apply threadlock
(screw cement).
4x4mm
2x8mm
3x6mm
E 4
3x8x1mm
3x12mm
3x5mm
641
639
122
640
640
714
722
642
643
139
644
645
136
Elevator Lever
13
5mm
2x8mm
2.6x12mm
This portion is cut in kit
Do not tighten excessively.
Pre-assembled
16
CA-B,CA-7
CA-7
17
Elevator Lever
18
Part bags used.
4
3x5mm
Set Screw
4
3x8x1mm
Washer
2
2x3x4mm
Collar
2
3x7x3mm
Ball Bearing
Linkage Ball
2
136
2x8mm
RT/H Screw
2
3x6mm
Cap Screw
2
1
1
4x4mm
Set Screw
E 4 E
E-ring
714
722
Temporarily tighten.
Apply instant glue
(CA glue, super glue).
CA-C,CA-6
Apply threadlock
(screw cement).
2
2x8mm
Cap Screw
1
2.6x12mm
Cap Screw
True-to-scale
diagram.
4
3x12mm
Cap Screw
Pay close attention here!
19
CA-B,CA-7
CA-B
CA-B,CA-7
20
Swash Plate
21
Part bags used.
3x8x4mmF
Ball Bearing
4
2
2
4
M3-5
M3-5 Linkage Ball
M3-11
M3-11 Linkage Ball
M3-5
M3-5 Linkage Ball
M3-8
M3-11 Linkage Ball
M3-8
M3-8 Linkage Ball
3x8x4mmF
Flanged Ball Bearing
4
2x5x2.3mmF
Flanged Ball Bearing
4
2
2
2
x
2
x
2
x2
Assemble as many times as
specified (here: twice).
451
2
451
450
Washout Arm
Aileron Lever
14
Apply threadlock
(screw cement).
3x12mm
Cap Screw
2
3x5x0.5mm
Washer
4
2x7mm
RT/H Screw
3
Linkage Ball
3
136
136
136
136
2x7mm
2x7mm
2x5mm
2x5mm
3x12mm
3x5x0.5mm
3x5x0.5mm
2x7mm
4
2x5mm
Cap Screw
715
715
715
652
652
646
724
724
724
450
450
451
451
450
450
648
715
715
451
650
715
716
716
716
651
649
pre-assembled bearing
pre-assembled bearing
pre-assembled
Every Screw
Every Screw
3x6x4.5mm
Collar
In order to remove play on
No. 648 upper and lower
plate, pressure to bearings
are applied. (You may feel it
is not smooth but it is in a
normal condition)
Pay close attention here!
3x22mm
3x10mm
3x8x0.5mm
652
Aileron Lever
618
4x20mm
631
713
720
713
Note the
direction.
3x22mm
652
Aileron Lever
15
3x3mm
32mm
653
649
649 653
Please reverse
653
when
649
does not move smooth.
approx. 32mm
Apply threadlock
(screw cement).
22
CA-7
Aileron Lever
2
3x22mm
Cap Screw
1
3x10mm
Cap Screw
1
3x8x0.5mm
Washer
23
1
Part bags used.
Temporarily tighten.
3x3mm
Set Screw
4x20mm
Cap Screw
1
CA-7
2
652
3x6x4.5mm
Collar
24
Part bags used.
CA-B
16
Apply threadlock
(screw cement).
4
3x7x3mmF
Ball Bearing
4
M3-11Linkage Ball
25
CA-B
Main Rotor Grip
4
3x8mm
Cap Screw
2
3x10mm
Cap Screw
2
3x15mm
Cap Screw
26
CA-B
Main Rotor Head
4
3x6mm
Cap Screw
3x10mm
3x8mm
3x15mm
3x6mm
x
2
x
2
x2
Assemble as many times as specified (here: twice).
Assemble left and right sides
the same way.
Every screw
Mixing Lever
724
724
654
724
652
717
717
717
655
656
657
658
659
pre-assembled
pre-assembled
pre-assembled
2
652
3x6x4.5mm
Collar
27
Part bags used.
CA-B
Main Rotor Head
17
Apply threadlock
(screw cement).
2
1
3x23.8mm
2
2.6x4mm
Cap Screw
x2
1
4
3
2
Assemble in the
specified order.
A
A
Apply grease.
2.6x4mm
2.6x4mm
SmallLarge
Note the different hole sizes in .
28
CA-B
Main Rotor Grip
4
8x16x5mm
Ball Bearing
2
8x16x5mm
Thrust Bearing
2
x
2
Assemble as many times as specified (here: twice).
661
661
661
660
662
662
723
723
16
17
209
16
16
17
17
17
17
209
pre-assembled
pre-assembled
Seesaw Damper
Needle Pin
29
Part bags used.
CA-B
18
Apply threadlock
(screw cement).
2
Spindle Shaft Collar
4x12x2mm
Spindle Washer
4x10mm
Cap Screw
Assemble left and right sides
the same way.
4x10mm
30
CA-8
Hiller Control Lever
2
2
Linkage Ball
2
136
136
2x16mm
RT/H Screw
2
2x16mm
31
CA-8,CA-14
Stabilizer Blade
2 ( )
x
2
x
2
x2
Assemble as many times as
specified (here: twice).
217
217
18
18
214
215
704
663
pre-assembled
pre-assembled
Main Rotor Head
Warning!
Warning!
Be sure to tighten 4x10 cap screws.
If coming off during flights, you lose
control of your airplane. It may lead
accidents!
Do not overlook this symbol!
33
Part bags used.
CA-8
Main Rotor Head
19
Apply threadlock
(screw cement).
2
3x4x4.5mm
Collar
34
CA-A,CA-8
Main Rotor Head
2
4x9x4mm F
Flanged Ball Bearing
2
3x8mm
Cap Screw
3x8mm
3x8mm
32
CA-8
Stabilizer Seesaw
2
2
4x8x3mm
Ball Bearing
M3-5
M3-5 Linkage Ball
A
A
4x4mm
4x4mm
4x4mm
4x4mm
4
4x4mm
Set Screw
Temporarily tighten
450
220
450
647
647
647
706
706
706
664
450
664
220
220
216
216
446N
Bearing pre-installed
Bearing pre-installed
37
Part bags used.
CA-8
Main Rotor Head
20
4x4mm
35
CA-8,CA-11
Stabilizer Blade
2
4x4mm
Set Screw
4x25mm
Drag bolt
Temporarily tighten.
Assemble left and right sides
the same way.
1
1
4mm
Nylon Nut
36
Main Rotor Head
216
216
216
663
Pay close attention here!
1
2
Assemble in the
specified order.
Parallel
Parallel
663
663
663
214
Ensure that and are parallel.
663
214
214
Tighten set screw so that Stabilizer Blades are equally spaced.
approx. 27mm
663
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