Kyosho CALIBER 90 ユーザーマニュアル

THE FINEST RADIO CONTROL MODELS

R

*SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE.

No. 21990

INSTRUCTION MANUAL

UNDER SAFETY PRECAUTIONS

This radio control model is not a toy.

This is a kind of machine including a rotor which rotates with

high speed and has a possibility to be dangerous. You are

responsible for this model's assembly, safe operation (place

to fly, frequency) check and adjustment of the model.

Assemble this kit only in places out of children's reach!

Take enough safety precaution before and after operation.

After every flight, inspect screws and nuts for looseness, and

parts for wear. Any damaged parts should be immediately

replaced, repaired or adjusted for safe operation.

Use only Kyosho genuine parts for replacement.

Failing to do so will result in accidents or malfunction of the

model. Kyosho do not take responsibilities for the accidents

and crashes if using the parts which are not Kyosho genuine

ones.

Always keep this instruction manual ready at hand for quick

reference, even after completing the assembly.

For Advanced Flyers

Before beginning assembly, please read these instructions thoroughly.

9

1

19~20mm

39~41mm

33~38mm

2

REQUIRED FOR OPERATION (1)

2

SUITABLE SERVOS

Engine and Muffler

Glow Fuel

Sealed Battery

No. 39508

Fuel Filter

No. 94402

Medium Strength

No. 94403

Hard Strength

Loctite

No. 80701

Fuel Pump (Electric 12V)

No. 96506

Ball Diff Grease

No. 80702

Fuel Pump (Manual)

1

Radio for engine-powered R/C helicopters,

and dry batteries

Radio for engine-powered

R/C helicopters

This kit requires an EMS system radio for

engine-powered R/C helicopters with 5

servos and 1 gyro.

For more information the radio, refer to the

instruction manual supplied with the set.

4

Required for engine starting:

5

Glues & Lubricants

6

Useful Additional Equipment

3

Glow Fuel and Fuel Pump

The illustration of the radio shown here is taken from Futaba instructions.

Muffler

.90 size engine for helicopters

Engines for R/C models require glow fuel. Never use gasoline (petrol) or kerosene; both cannot

be used! Also, be very careful when handling glow fuel, as it is highly flammable and explosive!

Fuel should contain at least 15% of nitro metane.

Fuel Pump

model e

ngine fuel

WARNING: Gasoline

or kerosene cannot

be used!

Starter

Screw Locking Compound /

Screw Cement / Threadlocker

Grease

Instant Glue (Super Glue)

12V Battery

No. Z8020 HP 6mm/

HP 6mm Hexagon Reversible Starter Shaft

Starter Shaft

Fuel Filter

Grease

CAUTION: Only use a radio for R/C heli-

copters! (Any other radio is prohibited!)

7

Tools required

REQUIRED FOR OPERATION (2)

Sharp Hobby Knife

1.5mm, 2mm, 2.5mm, 3mm

Hex Wrench (1.5mm, 2mm, 2.5mm, and 3mm)

Phillips Screw Driver (S)Needle Nose Pliers

Awl

Wire Cutters

Glow Plug Wrench

No need to pre-drill!

Drills neat 1 ~ 15mm holes directly!

Handle the tools carefully!

(12V-6.5A)

680 mm

5 mm

12 mm

Extension Cord for

Rudder Servo (300mm)

15 %

1

2

3

4

5

6

7

8

9/B

DSC

D

UAL

ONVERSION

C

PULSE CODE MODULATION

9 CHANNEL

RECEIVER

No.695101

KNIFE EDGE REAMER

Plug Heater

No. 695143

Spark Booster Battery Set

No. 695142

Glow Starter Charger

3

RADIO PREPARATION

Set up the radio as explained below.

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

Set trims to center. (Transmitter)

5

Switch on the transmitter. (Transmitter)

Open the setting menu. (Transmitter)

Set up the data following the illustration. (Transmitter)

6

Switch on the receiver. (Receiver)

7

Make sure the servos move according to

your transmitter inputs.

Switch off the receiver. (Receiver)

Set transmitter sticks to neutral. (Transmitter)

8

Switch off the transmitter. (Transmitter)

Retract the antenna. (Transmitter)

9

10

11

Connect servos to the receiver using the illustration above.

START

FINISH

Transmitter

Reverse Switch

JR

Aileron

Throttle

Normal

Reverse

CH3

Throttle Servo

(GY601 )

Gyro(In GY601 case)

R149DP R149DP Receiver

Receiver Switch

Nicd Battery

Terminal to charge

CH6

Pitch Servo

CH4

Rudder Servo

CH2

Elevator Servo

CH1

Aileron Servo

1

2

3

4

5

6

7

8

9/B

DSC

D

UAL

ONVERSION

C

PULSE CODE MODULATION

9 CHANNEL

RECEIVER

Rudder

Elevator

Pitch

2

3

MDL

Select

1

3

4

2

5

-2

Select

Select SR3 in Swash Type Menu.

SR3

Select MDL to open model menu.

5

-1

AIL , ELE , PIT

Select the way and volume of AIL, ELE, PIT movement.

1024 ZH

In Futaba 1024ZH case.

EMS EMS setting

65 SWASH MIX

3 SERVOS (120¡)

AILE

ELEV

PITCH

In case of JR radio

indicate a direction of swashplate movement.

Figure indicates the volume of Swashplate movement.

+65

-65

-65

1

Read through the manual before you begin, so you will have an overall idea of what to do.

BEFORE YOU BEGIN (1)

4

Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.

2

How to read the instruction manual:

3

Symbols used throughout the instruction manual, comprise:

4

Apply epoxy glue.

Apply instant glue (CA glue, super glue).

Apply grease.

Apply threadlock (screw cement).

Assemble as many times as

specified (here: twice).

x2

Assemble left and right sides

the same way.

True-to-scale diagram.

Must be purchased separately!

Tempororarily tighten.

Drill holes with the specified

diameter (here: 2mm).

Pay close attention here!

Part bags used.

Cut off shaded portion.

2mm

Example

Assemble in the specified

order.

Key Number, Part Name, True-to-scale

Diagram, Quantity Used

This instruction manual uses seve-

ral symbols. Please note them

during the entire assembly.

All parts except screws are identified by

key numbers. For purchasing spare parts,

find the key no. of the part needed in the

spare part list and refer to the left column

to look up the corresponding order no.

CA-B,CA-7

19

M3-8

M3-8 Linkage Ball

3x8x4mmF

Flanged Ball Bearing

4

2x5x2.3mmF

Flanged Ball Bearing

4

x2

2

451

Washout Arm

2x5mm

4

2x5mm

Cap Screw

715

451

650

715

716

651

pre-assembled bearing

BEFORE YOU BEGIN (2)

5

Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may

permanently damage parts when tightening TP screws. It is recommended to stop tightening when

the part is attached or when some resistance is felt after the threaded portion enters the plastic.

7

The threads are stripped.Overtightened.

Correct

Wrong

This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the

left side in each assembly step. Some screws are extras.

6

SCREWS

Screw

Cap Screw

TP

Self-tapping (TP) Screw

TP

TP F/H Screw

Set Screw

OTHER HARDWARE

3x12mm

Screw

3mm

12mm

Flat Head (F/H) Screw

3mm

Washer Nut

3mm

5x10mm

Metal Bushing Bearing

5mm

10mm

4mm

E4

E-ring

6,000

ABOUT THE "PERSONAL FREQUENCY MONITOR"

LED

Before operating your helicopter, plug the crystal of your

frequency into the Personal Fre-quency Monitor. As soon

as you switch it on, you'll know for sure through an interfe--

rence signal and LED lamps whether somebody else is on

your fre-quency or not!

PERSONAL

BAND MONITOR

40MHZ

OFF

ON

KYOSHO

CORPORATION

No.80591

JRMSA

77

KYOSHO CORPRATION

No.80591 (40MHz)

No.80592 (72MHz)

Special crystals are

available at Kyosho!

Inside the kit, you will find assemblies, i.e. sections that are pre-assembled

and hence consist of more than one part. To make sure these assemblies

are safely assembled, check among others their screws for looseness. Only

then, build in the assemblies.

5

3x10mm

8

3x4x4.5mm

Collar

1

2

Ladder Frame

Part bags used.

12x24x6mm

Ball Bearing

2

7x17x5mm

Ball Bearing

2

3x10mm

Cap Screw

8

MF-1

Ladder Frame

3x10mm

Note the direction!

991

708

707

602A

604

708

647

6

Apply threadlock

(screw cement).

In Order to understand full assembly sequence, this instruction manual shows the complete assembly of this model,

even though some elements are supplied pre-built. please refer to it when carrying out maintenance or replacing parts.

707

708

647

Ball Bearing pre-installed

603A

602A

603A

1002

4x10mm

3

4

Ladder Frame

Servo Plate

Part bags used.

3x10mm

Cap Screw

6

3x6mm

Cap Screw

5x11x5mm F

Flanged Ball Bearing

20

2

3x10mm

4x10mm

Cap Screw

2

3x10mm

Cap Screw

4

Assemble left and right sides the same way.

Temporarily tighten.

709

MF-1,TL-9

MF-1

3x10mm

3x14mm

3x6mm

Short Body Mount

3x10mm

3x6mm

3x14mm

glued

Outside

Inside

3x6mm

7

Apply threadlock

(screw cement).

4

3x14mm

Set Screw

699

698

1005

727

991

605

607

709

1003

1005

1005A

1004

609A

5

6

MF-2

Pulley

MF-2

Part bags used.

10x19x5mm

Ball Bearing

2

7x13x1.1mm

Counter Gear Collar

1

3x4mm

Set Screw

1

3x5mm

Set Screw

710

851

Apply grease.

Be careful not for being bent.

Pulley

Be certain to apply 96506 ball diff.grease

3x8mm

Cap Screw

4

8

Apply threadlock

(screw cement).

A

3x4mm

3x8mm

3x5mm

Pay close attention here!

pre-assembled

848

849

710

615

614

856

613

851

710

91

7

8

MF-3

MF-4

Main Mast

Part bags used.

1

3x12mm

Cap Screw

4x25mm

Cap Screw

2

12x21x5mm

Ball Bearing

4x25mm

3x12mm

2x6mm

4mm

Must be purchased

separately!

Assemble in the specified

order.

3

2

1

2

5

4

3

1

994

Clutch

Note:

Be sure to install

tightly

against upper bearing.

pre-assembled

621

743

621

712

992

995

712

623

625

91

3x6mm

Cap Screw

2

3x6mm

1

4mm

Nylon Nut

1027

pre-assembled

9

Apply threadlock

(screw cement).

Engine.

Supplied with the engine.

742A

934A

MF-3

Part bags used.

9

Assemble left and right sides the same way.

3x12mm

10

MF-5

Cooling Fan

Frame

Every Screw

12

3x12mm

Cap Screw

713

999

782

4mm

Nylon Nut

1

2

4x35mm

Cap Screw

4x10x1mm

Washer

Temporarily tighten.

Ball Bearing pre-installed

713

4x35mm

4mm

1012

6x13x5mm

Ball Bearing

2

713

10

Apply threadlock

(screw cement).

MF-4

MF-5

Part bags used.

12

11

6

4x10mm

Cap Screw

4

4x15mm

Cap Screw

4x15mm

Assemble left and right sides the same way.

Engine Installation

4x10mm

3 4

3

4

Remove the Rudder Frame at by losing screws.

997

998

996

856

1003

Assemble in the specified

order.

4

5

3

2

Be careful not for being bent.

Strain this way lightly.

1003

11

Apply threadlock

(screw cement).

1

Part bags used.

Assemble left and right sides the same way.

13

14

CA-5

Seal Washer

1

127

126

125

Seal Nut

128

Tightten after assembly has been inserted in fuel tank

Fixing the Rudder Fram (F) at after install fuel tank.

Carburetor

Muffler

2

A

Tank Holder (A)

2

B

Tank Holder (B)

12

Apply threadlock

(screw cement).

130

634

633

636

635

637

636

1003

4

1003

451

450

3x8x1mm

3x12mm

3x8x1mm

3x12mm

3x5mm

Elevator Lever

13

3x5mm

Do not tighten excessively.

641

639

640

990

450

989

110

450

451

110

640

5x10x4mm

Ball Bearing

4

M3-5

M3-5 Linkage Ball

M3-8

M3-8 Linkage Ball

1

8

x2

1000

Every Screw

Ball Bearings pre-installed

5mm

3mm

3x6mm

A

5mm

4x4mm

A

122A

3mm

3x6mm

Pay close attention here!

15

CL-2

167

Elevator Lever

17

Part bags used.

4

3x5mm

Set Screw

4

3x8x1mm

Washer

5x7x0.2mm

Washer

3x6mm

Cap Screw

2

1

4

2

4x4mm

Set Screw

MF-6

Apply threadlock

(screw cement).

4

3x12mm

Cap Screw

Apply instant glue

(CA glue, super glue).

2

x2

Assemble as many times as

specified (here: twice).

3x6x0.5mm

Washer

CL-4

18

CL-3

CL-4

Swash Plate

20

Part bags used.

2

x2

Assemble as many times as

specified (here: twice).

14

Apply threadlock

(screw cement).

19

M3-8

M3-8 Linkage Ball

3x8x4mmF

Flanged Ball Bearing

4

2x5x2.3mmF

Flanged Ball Bearing

4

x2

2

451

Washout Arm

2x5mm

4

2x5mm

Cap Screw

715

451

649A

650

715

716

651

bearing / pre-assembled

pre-assembled

Every Screw

M3-5

M3-5 Linkage Ball

M3-8

M3-8 Linkage Ball

5

2

1

In order to clearing play on

No. 648A upper and lower

plate, pressure to bearings

are applied. (You may feel it

is not smooth but it is in a

normal condition)

Pay close attention here!

450

451

450

451

E 1.5

E 1.5 E

E-ring

3mm

3x12mm

Cap Screw

2

3x5x0.5mm

Washer

4

Assemble left and right sides

the same way.

823A

744A

648A

3x3mm

32mm

649 653

Please reverse

653

when

649

does not move smooth.

approx. 32mm

649

Radius Plate

3x8mm

Cap Screw

2

3x8x0.5mm

 Washer

Parallel

Front

Parallel

Front view

Fix Radius Plate and Main Mast

become parallel.

3x8mm

3mm

653

988

934A

10051005

Apply threadlock

(screw cement).

21

1

Part bags used.

Temporarily tighten.

3x3mm

Set Screw

22

CL-3

CL-4

15

Note the different hole sizes in .

Part bags used.

16

Apply threadlock

(screw cement).

x2

Assemble as many times as specified

(here: twice).

Main Rotor Head

23

Main Rotor Grip

3x8mm

Cap Screw

3x8mm

x2

pre-assembled

M3-11

M3-11 Linkage Ball

2

983

982

724

986

977

979

978

980

687

724

Large Small

4

8x19x6mm

Ball Bearing

2

9x19x6.55mm

Thrust Bearing

2x6mm

8

2x6mm

Cap Screw

3x6mm

3x8mm

3x6mm

3mm

3x5x0.5mm

Washer

2

3x8x4mm

Ball Bearing

2

4x9x4mm

Ball Bearing

3x8mm

3x6mm

Every Screw

24

3x6mm

Cap Screw

1

3x8mm

Cap Screw

2

3x6mm

Cap Screw

4

pre-assembled bearing

1019

1018

1019

1018

1023

1016

Part bags used.

Apply threadlock

(screw cement).

Assemble left and right sides

the same way.

27

HE-1

Hiller Control Lever

2 ( )

x2

Assemble as many times as

specified (here: twice).

pre-assembled

Warning!

Do not overlook this symbol!

17

Main Rotor Head

25

2

Seesaw Damper

661

981

26

Main Rotor Head

2

5x10mm

Cap Screw

5x10mm

2

8x16x2mm

Collar

2

5x12x2mm

Spindle Washer

Warning!

Be sure to tighten 4x10 cap screws.

If coming off during flights, you lose

control of your airplane. It may lead

accidents!

¡)

M3-13.5

M3-13.5 Linkage Ball

2

1024

214A

1014

1012

1024

*CA6509 Seesaw Damper (70¡) as optional

parts for quick response.

28

HE-1

18

29

HE-1

30

HE-1,TL-8

Stabilizer Blade

2 ( )

x2

Assemble as many times as

specified (here: twice).

bearing / pre-assembled

4

4x9x4mm

Ball Bearing

M3-5

M3-5 Linkage Ball

4

450

704A

663

216

987

450

Mixing Lever

Part bags used.

Apply threadlock

(screw cement).

Main Rotor Head

A

4x4mm

4mm

4

4x4mm

Set Screw

Temporarily tighten

A

4mm

4

4x7x0.5mm

 Washer

1016

1022

4x22mm

33

Part bags used.

HE-1

Main Rotor Head

19

4x4mm

HE-1

4x22mm

Cap Screw

Temporarily tighten.

Assemble left and right sides

the same way.

1

4mm

Nylon Nut

32

Main Rotor Head

4mm

Pay close attention here!

1

3

2

Assemble in the

specified order.

Parallel

Tighten set screw so that Stabilizer Blades are equally spaced.

approx. 27mm

Ensure that and are parallel.

663

216

31

Stabilizer Blade

2

4x4mm

Set Screw

214A

35

HE-1,CL-5

Adjustable Rod

34

Phase Adjustment

B

D

C

2

2.3x15mm

Adjustable Rod

3

2

2.3x50mm

Adjustable Rod

139

x2

x1

A

5mm

46mm

approx. 46mm

21mm

approx. 21mm

31mm

approx. 31mm

955

245

2.3x40mm

Adjustable Rod

B

C

B

1015

1025

C

D

2

2.3x65mm

Adjustable Rod

139

Adjust this place in order ,

and are in line

Part bags used.

Assemble left and right sides

the same way.

x2

Assemble as many times as

specified (here: twice).

True-to-scale diagram.

This portion is cut in kit

20

A

A B

B

139

139 139

25mm

approx. 25mm

139

25mm

approx. 25mm

A

1022

Cut off shaded portion.

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Kyosho CALIBER 90 ユーザーマニュアル

Kyosho CALIBER 90 ユーザーマニュアル

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