AQL Range
Start Up Guide SUG_17002 – Ind.A
Art : 5100507
TABLE OF LANGUAGES
1 English --------------------------------------------------- 3
2
中文
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3
한국어
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4
日本語
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TABLE OF CONTENTS
1 SAFETY ---------------------------------------------------------- 3
2 STORAGE AND MAINTENANCE -------------------------------- 3
Packaging & Storage
Maintenance
3 ASSEMBLY ------------------------------------------------------- 4
Adapting the actuator to your valve input
Configuring position indicator for counter-clockwise closing
4 MANUAL OVERRIDE--------------------------------------------- 5
5 ELECTRICAL CONNECTION AND TESTS----------------------- 6
Checking after wiring
6 TRAVEL LIMIT SETTINGS--------------------------------------- 7
Setting a single cam
Setting cams (AQ1L & AQ3L)
Setting cams and mechanical stops (AQ7L)
7 PROPORTIONAL ANALOG COMMAND (OPTION) ----------- 10
Setting up positioner board
8 TORQUE LIMITING DEVICE----------------------------------- 11
3
4
4
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6
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English
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1 SAFETY
This device complies with current applicable safety standards.
Installation, maintenance, and use of this unit require a skilled and
trained staff.
Please carefully read this whole document before mounting and
starting-up the actuator.
2 STORAGE AND MAINTENANCE
Packaging & Storage
The AQL actuator is delivered in a cardboard box equivalent to the
size of the actuator and sits in a cardboard wedge.
It should be stored under a shelter, in a clean and dry place and
protected from wide temperature variations.
• Avoid placing the actuator directly on the floor.
• Check that cable entries' plugs are correctly tightened.
• Check that cover screws are correctly tightened.
What to check after storage
1. Visually check the electrical equipment.
2. Operate the actuator manually.
What to check on pre-installed actuators
If you expect a long period between actuator mounting and electrical
wiring:
1. Visually check that cable entries and cover are tightly closed.
2. In case of outdoor installation, cover the unit with a plastic
protective film.
Maintenance
This actuator features lifetime lubrication and does not require any
specific maintenance. If it operates in a very wet atmosphere, you
are advised to check once a year that there is no condensation build-
up inside the unit.
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English
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3 ASSEMBLY
After assembly, the actuator can operate in any position.
Adapting the actuator to your valve input
Actuator is supplied with a set of adapters to ensure the output fits
your valve shaft.
You only need to insert the accurate square adapter inside the socket.
Adapter can be oriented as parallel square or as diagonal square,
depending on your need.
Standard
On request
Standard
On request
Internal size in mm
Max. shaft length accepted 20mm
Internal size in mm
Max. shaft length accepted 25mm
AQ1L/AQ3L AQ7L
Adapters shapes (view from under the actuator)
However:
• It is not recommended to install actuator with cover downwards
• Cable glands must not be oriented upwards
(loss of water tightness)
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English
5
Configuring position indicator for counter-clockwise closing
As a standard, AQL actuator is configured to close clockwise. If the
actuator must close counter-clockwise, you can change orientation
of the position indicator cap.
Standard indicator orientation
for clockwise closing
Reverse indicator orientation
for counter-clockwise closing
How to change cap orientation
1. Disassemble the cover then the
cap.
2. Turn the cap 90°.
3. Reassemble the cap then the
cover.
4 MANUAL OVERRIDE
You can operate the
actuator manually using the
driving square under the
actuator.
Output will turn in the
direction
opposite to the
rotation applied.
Square size is 10mm.
!
• Be careful not to damage actuator during manual operation.
Do not apply a torque higher than 6N
m to the square.
• Check indicator when driving actuator with manual override
to avoid reaching mechanical stops.
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English
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5 ELECTRICAL CONNECTION AND TESTS
To perform electrical wiring, please refer to the wiring diagram
supplied and follow the terminals' numbering.
!
Make sure not to wire AC supply on A, B, C terminals or DC supply
on 1, 2, 3 terminals, that will damage the board.
Checking after wiring
Once the actuator wiring is completed, the following points must be
checked:
1. Make sure that power supply voltage matches information on
the sticker on the side of the actuator.
2. Check that all connectors or cable glands are correctly
tightened.
3. Move the valve using manual override to an intermediate
position.
4. Electrically operate opening and closing travels and check that
the actuator rotates in the right direction and stops at the
desired position.
If any fault is detected at this stage, please check all wiring.
Never use a powered rotary equipment on manual override to
operate the actuator.
English
7
6 TRAVEL LIMIT SETTINGS
The actuator is factory-set for a 90°travel.
It features 2 devices to limit the travel:
• Cams trigger switches to switch off power at an end position or
to signal a position.
• Mechanical stops mechanically block rotation to protect the valve
in case of over-travel. They must not be used as travel limits.
Setting a single cam
The cam rotates as the
output shaft and triggers a
switch by pushing on its
lever.
Cams orientation are factory
pre-set, yet you can still re-
adjust them upon the
installation if necessary.
Rep. Function Status before installation
1
Clockwise travel limit
Pre-wired, cam pre-set
2
Counter-clockwise travel limit
Pre-wired, cam pre-set
3
Clockwise signalling
To wire, to set
4
Counter-clockwise signalling
To wire, to set
How to adjust a single cam
At the desired position of the actuator output:
1) Turn the setting screw of
the corresponding cam
with a flat-head
or a
Phillips-head screwdriver.
The cam disk is then turning.
2) Set the cam disk until you
hear a click from the
switch. It
indicates the
triggering of the switch.
Make sure the cams contact the switch according to their proper
direction of travel, otherwise you could damage the switch.
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English
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Travel limit cams and signalling cams
On AQL actuator, you have 4 cams
with 2 different functions:
• Travel limit cams cut motor
power supply when they
trigger the switches
corresponding to an end
position.
• Signalling cams are not wired
by default. You can use them
to indicate when the
actuator gets close to an end
position.
Signalling cams must be set to reach their corresponding switch
before the travel limit cams do.
If the actuator is supplied mounted on a valve, following
settings should have been performed by the valve supplier.
Setting cams (AQ1L & AQ3L)
AQ1L & AQ3L have fixed mechanical stops. Travel limit settings are
done by cams only.
How to adjust cams for both directions
1. Drive the actuator to clockwise travel limit position.
2. Set the cam corresponding to clockwise travel limit switch.
If the clockwise signalling switch is wired:
3. Drive the output slightly in the counter-clockwise direction
using manual override.
4. Set
the cam corresponding to clockwise signalling switch.
5. Drive the actuator to the counter-clockwise travel limit
position.
6. R
edo settings steps 2 to 4 for counter-clockwise direction.
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English
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Setting cams and mechanical stops (AQ7L)
AQ7L has both mechanical stops and cams that can be set.
Setting travel limits
The mechanical stops limit
the actuator travel.
Fine adjustment of the stop
screws position is possible
within a limit of ±2°
maximum. These screws are
located in the lower section
of the actuator.
The actuator stops on open
or closed position when the
travel limit switch is
tripped.
How to adjust cams and mechanical stops for both directions
One turn of the adjustment screw = 4° angle variation at the
actuator output.
1. Untighten the nut corresponding to clockwise mechanical
stop and turn stop screw 2 turns back.
2. Drive the actuator to clockwise travel limit position.
3. Get the clockwise stop screw in contact with output sleeve
then turn it back of 1.5 turns.
4. Retighten nut to keep position of mechanical stop.
5. Set the cam corresponding to clockwise travel limit switch.
If the clockwise signalling switch is wired:
6. Drive the output slightly in the counter-clockwise direction
using manual override.
7. Set the cam corresponding to clockwise signalling switch.
8. Untighten the nut corresponding to counter-clockwise
mechanical stop and turn stop screw 2 turns back.
9. Drive the actuator to the counter-clockwise travel limit
position.
10. Redo settings steps 3 to 7 for counter-clockwise direction.
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English
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7 PROPORTIONAL ANALOG COMMAND (OPTION)
The proportional analog
command allows to drive
the valve to intermediate
positions.
Board is factory pre-set.
Perform the electrical
wiring according to the
wiring diagram of the
actuator.
Setting up positioner board
Take care that the board is supplied during setting process.
The actuator is delivered with the proportional analog command
already installed, and the settings have already been done at
our factory.
Only go through the setup procedure below if you had to adjust the
mechanical end stops positions. Board setup is fully automatic.
How to run the board setup
1. Press for 5 seconds on the SW1 push button located on the
board.
The yellow LED is blinking while the setup is in progress and
is remaining lit when the setting is completed.
2. Control the setup by performing some clockwise and counter-
clockwise operations.
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11
If the LED continues to blink after the automatic process, it is
indicating the following errors:
Times
blinking
2
3
4
5
Configuration
was not
correctly
loaded
4/20 mA signal
is lost
Actuator is
blocked
during travel
• Rotation direction is
wrong
• Actuator got to a
position out of
travel limits
• Actuator is pumping
How to set closing direction and fallback position
You can use SW2 dip switches to set closing direction (dip switch 1)
and fallback position (dip switches 2 & 3) in case signal is lost.
This setting must be done with power off.
Closing
direction
1
Fallback
position
3
ON
OFF
ON
Clockwise
2
ON
Stayput Closed
OFF
Counter-
clockwise
OFF
Open
Stayput
8 TORQUE LIMITING DEVICE
In case of excessive torque on the actuator, a torque limitation
system shuts down actuator.
A LED behind switch board is lighting up when this protection is ON.
How to re-start the actuator if torque limiter went off
1. Switch power supply off.
2. Check if the issue comes from valve (stiff point or jamming)
or mechanical stops (over-travel or wrong mechanical stop
settings).
3. Fix the issue.
4. Switch power supply on and electrically operate actuator in
both directions.
LED remains lit a few seconds after power supply is switched off.
Wait those few seconds before switching power supply on again and
operating actuator.
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内容
1 安全 -------------------------------------------------------------- 3
2 存放和维护------------------------------------------------------ 3
包装与存放
维护
3 安装 -------------------------------------------------------------- 4
根据阀门调整执行机构
配置用于逆时针关闭的位置指示器
4 手动模拟量控制 ------------------------------------------------ 5
5 电气连接和检测 ------------------------------------------------ 6
接线后检查
6 行程限位设置 --------------------------------------------------- 7
单个凸轮设置
凸轮设置 (AQ1L & AQ3L)
凸轮和机械限位设置 (AQ7L)
7 模拟量控制 (选配) -------------------------------------------- 10
定位板设置
8 扭矩限位装置 ------------------------------------------------- 11
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中文
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1 安全
本装置满足当前适用安全标准。
本装置的安装，维护和使用仅限于接受过培训的专业人员。
在安装和使用本装置之前，请仔细阅读此用户指南。
2 存放和维护
包装与存放
AQL 系列所使用的包装为与执行机构同等大小的纸板箱，并装配纸板
楔。
AQL 系列不应该存放于开放空间里，避免较大温度差对其造成损害。
存放环境应该为干净和干燥的环境。
•
避免将执行机构直接放于地面之上。
• 检查电线入口插头得到适当拧紧。
• 检查外盖螺丝得到适当拧紧。
重新启封使用前需要：
1. 目视检查所有电气设备。
2. 手动操作执行机构。
预装的执行机构：
如果从执行机构安装到接线需要一段较长时间，则：
1. 目视检查电线入口和外盖是否关闭紧密。
2. 在室外安装的情况下，请使用塑料保护膜保护执行机构。
维护
本执行机构终生润滑，不需要进行特殊维护。若使用环境为极其湿润
的环境，建议每年对其进行一次检查，以避免执行机构内部产生凝结
积聚。
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中文
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3 安装
安装完成之后，执行机构可在任意位置操作。
根据阀门调整执行机构
执行机构配备一套转接头，确保其输出端与阀杆驱动端相符。
请准确将方形转接头插入轴套中。转接头可根据个人需要呈平行或对
角线方向排列。
标配 选配 标配 选配
内部尺寸（mm）
最大可容纳阀杆尺寸 20mm
内部尺寸（mm）
最大可容纳阀杆尺寸 25mm
AQ1L/AQ3L AQ7L
转接头形状 (从执行机构底部查看)
但是：
• 在安装执行器时，不建议使外盖朝下
• 禁止电缆接口面朝上（以防止进水）
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中文
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配置用于逆时针关闭的位置指示器
标准条件下，AQL 执行机构顺时针关闭。若执行机构必须逆时针关
闭，可以通过更改位置指示器盖的方向来实现。
标准指示器方向
顺时针关闭
反向指示器方向
逆时针关闭
更改位置指示器盖方向
1. 卸下外盖和指示器盖。
2. 90°度转动指示器盖。
3. 重新装上指示器盖和外盖。
4 手动操控
通过执行机构下方的驱动
螺栓，可以对执行机构进行
手动操作。
输出的转动方向与适用的
转动方向相反。
驱动螺栓尺寸为 10 毫米。
!
•
在手动操作过程中，请注意不要损坏执行机构。
针对驱动螺栓
所使用的扭矩不应超过
6
牛米。
• 在运用手动模拟量控制操作执行机构的过程中，请注意检查指
示器位置，以避免超过机械限位的位置。
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中文
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5 电气连接和检测
在进行接线时，请查阅随产品附带的接线图，并参考相应的端子号。
!
针对 A, B 和 C 端子，请不要使用交流电，针对 1, 2 和 3 端子，请
不要使用直流电，以避免对主板造成损害。
接线后检查
一旦执行器接线完成，请检查以下几点：
1. 确保供应电源电压与执行器一侧铭牌上的信息一致。
2. 确保所有连接器和电线接头拧紧。
3. 使用手动操控将阀门调至中间位置。
4. 通电进行执行器开关操作，确保执行器按要求转动并停止在指
定位置。
如果在此过程中发现任何问题，请仔细检查所有接线。
禁止在手动操控位置使用电动驱动工具操作执行器。
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中文
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6 行程限位设置
执行器在出厂时，行程限位设定为 90°。
主要通过 2 大装置设定行程：
• 凸轮触发器在终端位置切断电源，或显示位置。
• 在过行程的情况下，机械限位机械地停止阀门转动，以保护阀门。
但他们绝对不可以被视为行程限位。
单个凸轮设置
通过推杆，输出轴触发开
关，凸轮开始转动。
凸轮方向在出 厂时已 经进
行了预设，但仍然可以根据
要求在安装时对其进行调
整。
序号 功能 安装前状态
1
顺时针行程限位 预接线，预设
2
逆时针行程限位 预接线，预设
3
顺时针行程指示信号
自主接线，设置
4
逆时针行程指示信号
自主接线，设置
单个凸轮调整
执行器输出到达指定位置：
根据行程方向，确保凸轮与开关接触，否则可能损害开关。
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中文
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1) 使用平头或十字螺丝刀转
动凸轮的对应螺丝。
然后凸轮盘转动。
2) 设置凸轮盘。直到听到开
关处的声响，则表示触发
了开关。
行程限位凸轮和信号凸轮
针对 AQL 执行器，可以通过 4个
凸轮实现 2 种不同功能：
•
行程限位凸轮 在触发相应终
端位置开关时会切断电源。
•
信号凸轮 不是默认接线。当
执行器接近终端位置时，可以
通过信号凸轮指示位置。
信号凸轮必须设置为在行程
限位凸轮之前到达相应的开关。
如果执行器在出厂时已安装于阀门之上，那么下述的设置已
经由阀门厂完成。
凸轮设置 (AQ1L & AQ3L)
AQ1L & AQ3L 已固定机械限位设置，行程限位设置只能通过凸轮完
成。
双向调整凸轮
1. 将执行器驱动到顺时针行程限位位置。
2. 设定与顺时针行程限位开关对应的凸轮。
如果顺时针信号开关接线完成：
行
程
限
位
信号
信号
行程限位
中文
9
3. 通过手动操控逆时针方向微驱输出。
4. 设定与顺时针信号开关对应的凸轮。
5. 将执行器驱动到逆时针行程限位位置。
6. 逆时针方向再次进行第 2 步到第 4 步。
凸轮和机械限位设置 (AQ7L)
AQ7L 可以对凸轮和机械限位进行设置。
行程限位设置
机械限位可以限制执
行器行程。
限位螺丝位置的微调最
大可能在±2°的范围
内。螺丝的位置位于执行
器下方。
当 触发行程限位开
关，执行器在开位和关位
位置停止。
双
向调整凸轮和机械限位
调整螺丝转动一圈 = 执行器输出处的角度变化为 4°。
1. 松开与顺时针机械限位对应的螺母，将机械限位 2 转回。
2. 将执行器驱动到顺时针行程限位位置。
3. 使顺时针机械限位接触输出轴套，然后转回 1.5 圈。
4. 重新拧紧螺母，保证机械限位的位置。
5. 设定与顺时针行程限位开关对应的凸轮。
顺时针信号开关接线完成的情况下：
6. 通过手动模拟量控制逆时针方向微驱输出。
7. 设定与顺时针信号开关对应的凸轮。
8. 松开与逆时针机械限位对应的螺母，将机械限位 2 转回。
9. 将执行器驱动到逆时针行程限位位置。
1 个螺丝
向右开启
一个螺丝
向左开启
10. 逆时针方向再次进行第 3 步到第 7 步。
20
1 个螺丝
向右开启
1 个螺丝
向左开启
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