Hilti NCR 120-22 12 Ton Cordless Hydraulic Crimpers ユーザーマニュアル

NCR 120-22

NCR 120C-22

English 1

Русский 14

日本語 29

한국어 42

繁體中文 55

中文 66

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NCR 120-22

NCR 120C-22

en Originaloperatinginstructions....................................... 1

ru Перевод оригинального руководства по эксплуатации . . . . . . . . . . . . . . . . . . . . 14

ja オリジナル取扱説明書 ............................................ 29

ko 오리지널사용설명서............................................. 42

zh 原始操作說明.................................................. 55

cn 原版操作说明.................................................. 66

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Original operating instructions

1 Information about the operating instructions

1.1 About these operating instructions

• Read these operating instructions before the product is used or operated for the first time. This is a

prerequisite for safe, trouble-free handling and use of the product.

• Observe the safety instructions and warnings in these operating instructions and on the product.

• Always keep the operating instructions with the product and make sure that the product is accompanied

by these operating instructions only, when the product is given to other persons.

1.2 Explanation of symbols

1.2.1 Warnings

Warnings alert persons to hazards that occur when handling or using the product. The following signal words

are used:

DANGER

DANGER !

▶Draws attention to imminent danger that will lead to serious personal injury or fatality.

WARNING

WARNING !

▶Draws attention to a potential threat of danger that can lead to serious injury or fatality.

CAUTION

CAUTION !

▶Draws attention to a potentially dangerous situation that could lead to personal injury or damage to the

equipment or other property.

1.2.2 Symbols in the operating instructions

The following symbols are used in these operating instructions:

Comply with the operating instructions

Instructions for use and other useful information

Dealing with recyclable materials

Do not dispose of electric equipment and batteries as household waste

Hilti Liion battery

Hilti charger

1.2.3 Symbols in illustrations

The following symbols are used in illustrations:

These numbers refer to the illustrations at the beginning of these operating instructions.

The numbering reflects the sequence of operations shown in the illustrations and may deviate

from the steps described in the text.

Item reference numbers are used in the overview illustration and refer to the numbers used in

the key in the product overview section.

These characters are intended to specifically draw your attention to certain points when handling

the product.

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1.3 Product-dependent symbols

1.3.1 Symbols on the product

The following symbols can be used on the product:

Risk of crushing injury!

Risk of electric shock!

The product supports wireless data transmission compatible with iOS and Android platforms.

Hilti Li-ion battery type series used. Observe the information given in the section headed

Intended use.

Li-ion battery

Never use the battery as a striking tool.

Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any

other way.

If applied on the product, the product has been certified by this certification body for the US and

Canadian markets according to the applicable standards.

1.4 Product information

products are designed for professional users and only trained, authorized personnel are

permitted to operate, service and maintain the products. This personnel must be specifically informed about

the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by

untrained personnel or if used not in accordance with the intended use.

The type designation and serial number are printed on the rating plate.

▶Write down the serial number in the table below. You will be required to state the product details when

contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Crimping tool NCR 120-22

NCR 120C-22

Generation 02

Serial no.

1.5 Declaration of conformity

The manufacturer declares, on his sole responsibility, that the product described here complies with the

applicable legislation and standards. A copy of the declaration of conformity can be found at the end of this

documentation.

The technical documentation is filed here:

Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | D-86916 Kaufering, Germany

2 Safety

2.1 General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this

power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

▶Keep work area clean and well lit. Cluttered or dark areas invite accidents.

▶Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

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▶Keep children and bystanders away while operating a power tool. Distractions can cause you to lose

control.

Electrical safety

▶Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter

plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of

electric shock.

▶Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

▶Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the

risk of electric shock.

▶Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep

cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the

risk of electric shock.

▶When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of electric shock.

▶If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

▶Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personal injury.

▶Use personal protective equipment. Always wear eye protection. Protective equipment such as a

dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will

reduce personal injuries.

▶Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power

source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on

the switch or energising power tools that have the switch on invites accidents.

▶Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

▶Do not overreach. Keep proper footing and balance at all times. This enables better control of the

power tool in unexpected situations.

▶Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from

moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

▶If devices are provided for the connection of dust extraction and collection facilities, ensure these

are connected and properly used. Use of dust collection can reduce dust-related hazards.

▶Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore

tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

▶Do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed.

▶Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

▶Disconnect the plug from the power source and/or remove the battery pack, if detachable, from

the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

▶Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrained users.

▶Maintain power tools and accessories. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s operation. If damaged,

have the power tool repaired before use. Many accidents are caused by poorly maintained power

tools.

▶Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

▶Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

▶Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and

grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

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Battery tool use and care

▶Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type

of battery pack may create a risk of fire when used with another battery pack.

▶Use power tools only with specifically designated battery packs. Use of any other battery packs may

create a risk of injury and fire.

▶When battery pack is not in use, keep it away from other metal objects, like paper clips, coins,

keys, nails, screws or other small metal objects, that can make a connection from one terminal to

another. Shorting the battery terminals together may cause burns or a fire.

▶Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact

accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid

ejected from the battery may cause irritation or burns.

▶Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may

exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

▶Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature

above 130° C (265 °F) may cause explosion.

▶Follow all charging instructions and do not charge the battery pack or tool outside the temperature

range specified in the instructions. Charging improperly or at temperatures outside the specified range

may damage the battery and increase the risk of fire.

Service

▶Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

▶Never service damaged battery packs. Service of battery packs should only be performed by the

manufacturer or authorized service providers.

2.2 Additional safety instructions, crimping tool

Safety when working in the vicinity of electrical installations

Invariably, before work commences a risk assessment has to be carried out, and the necessary protective

measures have to be implemented.

All personnel involved in work in the vicinity of electrical installations must have received instruction

concerning the applicable safety requirements, safety regulations and company operating procedures.

Working procedures are divided into three different procedures: dead working, live working, working in the

vicinity of live parts. All these procedures are based on the use of protective measures against electric

shock and/or the effects of short-circuits and arcing. For further details refer to EN 50110 and any national

requirements and practices. It shall be verified that all methods and tools chosen are suitable for the

installation to be worked on.

▶For all work on electrical installations, observe the valid international, national and local laws and

regulations, such as EN 50110.

Personal safety

▶Comply with the country-specific standards and safety instructions for operation of crimping tools and

all work on, with or in proximity to electrically live equipment and lines.

▶Persons who work in the vicinity of live lines must receive regular instruction and training.

▶Use the product and accessories only when they are in perfect working order.

▶Never tamper with or modify the product or accessories in any way.

▶Keep the air vents clear at all times. Risk of burn injuries due to blocked air vents.

▶If you notice oil escaping, cease working with the tool and consult Hilti Service. Immediately remove the

leaked oil.

▶Check that the locking pin is pushed in all the way and securely engaged.

▶Throughout the crimping operation, take great care to keep your hands and fingers well clear of the

crimping head.

▶Switch the crimping tool on only after bringing it to the working position.

▶Wait until the product has come to a complete stop before you lay it down.

▶Be extra-careful when working on lines that are under mechanical tension.

▶Always hold the crimping tool firmly with both hands on the grips provided for the purpose.

▶Before each use, inspect the red coating on the crimping head for indications of damage or aging. If you

find such damage, the black housing is visible and/or the crush-hazard or electric-shock hazard symbol

is no longer legible, do not use the crimping tool and contact Hilti Service.

▶Do not secure a belt hook to this power tool.

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▶Risk of injury by falling tools and/or accessories. Before starting work, check that installed accessories

are secure.

▶Do not look directly into the light source (LED) of the product and do not aim the beam at other persons’

faces. Risk of dazzling or eye damage.

▶Keep the retaining strap and the tether clean and dry.

Electrical safety

▶Before use of the crimping tool, all live cables and other equipment carrying electric voltage within the

area in which the user is working are to be switched off. If this is not possible, the corresponding safety

precautions for working in proximity to electrically live cables or equipment applicable in your country

must be implemented and observed.

▶Before beginning work, check the working area for concealed electric cables or gas and water pipes.

External metal parts of the product could give you an electric shock or cause an explosion if you

accidentally damage an electric cable or a gas or water pipe.

▶Do not crimp live parts, i.e. parts carrying electric voltage. The crimping tool must be considered as being

uninsulated and must therefore be used in combination with personal protective equipment (protective

gloves, protective footwear, protective clothing, etc.) of a type suitable to provide protection for yourself

and other persons in the vicinity. It is essential to ensure adequate insulation for working in the vicinity of

electrically live lines, for example by the use of solid insulating material or maintenance of an adequate

air gap. Among other uses, the crimping tool is suitable for use on electrically insulating aerial lifts or

platforms.

▶In order to use the crimping tool in the vicinity of electrically live lines, the user must:

▶take all different potentials (voltages) into account.

▶make sure that all chosen measures and tools are appropriate for the application.

▶be trained for working on electrically live lines.

▶wear fit-for-purpose personal protective equipment.

▶wear appropriate, close-fitting clothing.

▶remove metallic lifestyle accessories such as jewelry.

Power tool use and care

▶After approx. 50 consecutive crimping operations, switch the power tool off and allow it to cool down for

about 15 minutes. Overheating can lead to damage to the crimping tool.

▶Store the crimping tool in a dry place inaccessible to children and unauthorized persons.

▶Hilti recommends having the crimping tool overhauled by Hilti Service after 15,000 crimping operations.

2.3 Careful handling and use of batteries

▶Comply with the following safety instructions for the safe handling and use of Li-ion batteries.

Failure to comply can lead to skin irritation, severe corrosive injury, chemical burns, fire and/or explosion.

▶Use only batteries that are in perfect working order.

▶Treat batteries with care in order to avoid damage and prevent leakage of fluids that are extremely

harmful to health!

▶Do not under any circumstances modify or tamper with batteries!

▶Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C

(176 °F).

▶Never use or charge a battery that has suffered an impact or been damaged in any other way. Check

your batteries regularly for signs of damage.

▶Never use recycled or repaired batteries.

▶Never use the battery or a battery-operated power tool as a striking tool.

▶Never expose batteries to the direct rays of the sun, elevated temperature, sparking, or open flame. This

can lead to explosions.

▶Do not touch the battery poles with your fingers, tools, jewelry, or other electrically conductive objects.

This can damage the battery and also cause material damage and personal injury.

▶Keep batteries away from rain, moisture and liquids. Penetrating moisture can cause short circuits,

electric shock, burns, fire and explosions.

▶Use only chargers and power tools approved for the specific battery type. Read and follow the relevant

operating instructions.

▶Do not use or store the battery in explosive environments.

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▶If the battery is too hot to touch, it may be defective. Put the battery in a place where it is clearly visible

and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to

cool down. If it is still too hot to touch after an hour, the battery is faulty. Consult Hilti Service or read the

document entitled "Instructions on safety and use for Hilti Li-ion batteries".

Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.

→ page 12

Read the instructions on safety and use of Hilti Li-ion batteries that you can access by scanning

the QR code at the end of these operating instructions.

3 Description

3.1 Product overview 1

@Crimping-die release button

;Crimping head

=Attachment eye

%Piston return switch

&Control switch

(Side handle

)Servicing and fault indicator

+Battery protection

§Battery

/Battery release button

:Battery status indicator

∙Work-area light

$Crimping die

3.2 Intended use

The product described is a cordless, electro-hydraulic crimping tool.

It is designed for crimping connection material made of copper (Cu) or aluminum (Al).

Before work commences, all live cables and other equipment carrying electric voltage within the area in

which the user is working must be switched off. If this is not possible, the corresponding safety precautions

for working in proximity to live cables or equipment must be implemented and observed.

• For this product, use only Hilti Nuron lithium-ion batteries of the B 22 series. For optimum performance,

Hilti recommends the batteries stated in the table at the end of these operating instructions for this

product.

• For these batteries, use only Hilti chargers of the type series stated in the table at the end of these

operating instructions.

3.3 Possible misuse

• Do not use this hand-held crimping tool clamped in a fixed position or as a stationary device.

• Do not use the electro-hydraulic crimping tool in heavy rain or under water.

3.4 Coated crimping head

NCR 120C-22

DANGER

Electricity presents a risk of fatal accident! Contact with electrically live lines can lead to severe physical

injury and/or death.

▶The crimping tool is not insulated! If you use this crimping tool in the vicinity of electrically live lines, wear

personal protective equipment.

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The crimping head of the NCR 120C-22 has a PVC coating. The PVC coating is red, the housing underneath

is colored black.

Before each use, inspect the red coating on the crimping head for indications of damage or aging. If

you find such damage, the black surface of the housing is visible and/or the crush-hazard or electric-

shock hazard symbol is no longer legible, do not use the crimping tool and contact Hilti Service.

3.5 Status indicators of the Liion battery

Hilti Nuron Li-ion batteries can indicate state of charge, fault messages and the battery's state of health.

3.5.1 Indicators for state of charge and fault messages

WARNING

Risk of injury by a falling battery!

▶If the release button is pressed with a battery inserted in the product, subsequently check that the battery

is correctly re-engaged and secure.

Short-press the release button of the battery to get whichever of the following status indications is applicable

at the time.

State of charge and, if applicable, faults are indicated constantly as long as the connected product is

switched on.

Status Meaning

Four (4) LEDs show constantly green State of charge: 100 % to 71 %

Three (3) LEDs show constantly green State of charge: 70 % to 51 %

Two (2) LEDs show constantly green State of charge: 50 % to 26 %

One (1) LED shows constantly green State of charge: 25 % to 10 %

One (1) LED slow-flashes green State of charge: < 10 %

One (1) LED quick-flashes green The Li-ion battery is completely discharged.

Recharge the battery.

If the LED again starts quick-flashing after the bat-

tery has been charged, consult Hilti Service.

One (1) LED quick-flashes yellow The Li-ion battery or the product in which it is in-

serted is overloaded, too hot or too cold, or experi-

encing some other fault.

Bring the product and the battery to the recom-

mended working temperature and do not overload

the product when it is in use.

If the message persists, consult Hilti Service.

One (1) LED shows yellow The Li-ion battery and the product in which it is

inserted are not compatible. Consult Hilti Service.

One (1) LED quick-flashes red The Li-ion battery is locked and cannot be used.

Consult Hilti Service.

3.5.2 Indicators showing the battery's state of health

To check the battery's state of health, press the release button and hold it down for longer than three

seconds. The system does not detect a potential malfunction of the battery due to misuse, for example

battery dropped or pierced, external heat damage, etc.

Status Meaning

All LEDs show in sequence, followed by one (1)

LED showing constantly green.

The battery can remain in use.

All LEDs show in sequence, followed by one (1)

LED quick-flashing yellow.

The check to ascertain the battery's state of health

did not complete. Repeat the procedure, or consult

Hilti Service.

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Status Meaning

All LEDs show in sequence, followed by one (1)

LED showing constantly red.

If a connected product can still be used, the re-

maining battery capacity is below 50 %.

If a connected product can no longer be used, the

battery has reached the end of its useful life and

has to be replaced. Consult Hilti Service.

3.6 Items supplied

Crimping tool, operating instructions

Other system products approved for use with this product can be found at your local Hilti Store or at:

www.hilti.group

4 Technical data

NCR 120-22 NCR 120C-22

Rated voltage 21.6 V 21.6 V

Weight in accordance with EPTA Procedure 01 7.4 kg 7.4 kg

Max. crimping / pressing force 120 kN 120 kN

Crimping / pressing time 8s…9s 8s…9s

Max. permissible crimping capacity Cu 400 mm² 400 mm²

Al 400 mm² 400 mm²

Storage temperature −20 ℃ … 70 ℃ −20 ℃ … 70 ℃

Ambient temperature for operation −17 ℃ … 60 ℃ −17 ℃ … 60 ℃

4.1 Noise information and vibration values in accordance with EN 62841

The sound pressure and vibration values given in these instructions were measured in accordance with a

standardized test and can be used to compare one power tool with another. They can also be used for a

preliminary assessment of exposure.

The data given represent the main applications of the power tool. However, if the power tool is used for

different applications, with different accessory tools, or is poorly maintained, the data can vary. This can

significantly increase exposure over the total working period.

An accurate estimation of exposure should also take into account the times when the tool is switched off, or

when it is running but not actually being used for a job. This can significantly reduce exposure over the total

working period.

Identify additional safety measures to protect the operator from the effects of noise and/or vibration, for

example: maintaining the power tool and accessory tools, keeping the hands warm, organization of work

patterns.

Noise values

Sound power level (L WA)77 dB(A)

Uncertainty for the sound power level (K WA)2.5 dB(A)

Emission sound pressure level (L pA)66 dB(A)

Uncertainty for the sound pressure level (K pA)1.5 dB(A)

Vibration values

Total vibration (during operation) (a) < 2.5 m/s²

Uncertainty (K) 1.5 m/s²

4.2 Battery

Battery operating voltage 21.6 V

Weight, battery See the end of these operating

instructions

Ambient temperature for operation −17 ℃ … 60 ℃

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Storage temperature −20 ℃ … 40 ℃

Battery charging starting temperature −10 ℃ … 45 ℃

5 Preparations at the workplace

WARNING

Risk of injury by inadvertent starting!

▶Before inserting the battery, make sure that the product is switched off.

▶Remove the battery before making any adjustments to the power tool or before changing accessories.

WARNING

Risk of injury by incorrectly positioned crimping dies! Incorrectly positioned crimping dies can fly out like

projectiles and cause injuries.

▶Before and during the crimping operation, make sure that the crimping dies are correctly positioned.

CAUTION

Risk of injury! The accessory tool may be hot and/or have sharp edges.

▶Wear protective gloves when changing the accessory tool.

▶Never lay down a hot accessory tool on a flammable surface.

Observe the safety instructions and warnings in this documentation and on the product.

5.1 Charging the battery

1. Before charging the battery, read the operating instructions for the charger.

2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.

3. Use an approved charger to charge the battery. → page 6

5.2 Inserting the battery

WARNING

Risk of injury by short circuit or falling battery!

▶Before inserting the battery, make sure that the contacts on the battery and the contacts on the product

are free of foreign matter.

▶Make sure that the battery always engages correctly.

1. Charge the battery fully before using it for the first time.

2. Push the battery into the product until it engages with an audible click.

3. Check that the battery is seated securely.

5.3 Removing the battery

1. Press the battery release button.

2. Remove the battery from the product.

5.4 Switching starting lock on/off

The crimping tool has a starting lock that can be optionally activated or deactivated. If the starting lock

is activated, the control switch has to be pressed twice to start the crimping operation. This prevents

inadvertent starting.

The factory default is starting lock deactivated.

1. Remove the battery. → page 9

2. Press and hold down the control switch.

3. Insert the battery into the crimping tool.

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4. Release the control switch.

▶The green LED flashes twice; acoustic signal sounds twice: starting lock activated

▶The green LED flashes twice; acoustic signal sounds once: starting lock deactivated

5.5 Inserting crimping die 3

WARNING

Risk of injury! Unintentional starting.

▶Remove the battery before inserting, changing or removing crimping dies.

Never operate the product without a crimping die installed!

1. Select suitable crimping dies.

2. Turn the crimping head so that the mount for the crimping dies is easily accessible.

3. Push the crimping dies in until they engage.

5.6 Removing crimping die 4

WARNING

Risk of injury! Unintentional starting.

▶Remove the battery before inserting, changing or removing crimping dies.

1. Turn the crimping head so that the mount for the crimping dies is easily accessible.

2. Press the release button of the crimping die to be removed.

3. Remove the crimping die.

5.7 Fall arrest 2

WARNING

Risk of injury by falling tool and/or accessory!

▶Use only the Hilti tool tether recommended for your product.

▶Prior to each use, always check the attachment point of the tool tether for possible damage.

Comply with the national regulations for working at heights.

As drop arrester for this product, use only the Hilti tool tether #2261971.

▶Use the loop to secure the tool tether to the product as shown in the illustration. Check that it holds

securely.

▶Secure the carabiner to a load-bearing structure. Check that the carabiner holds securely.

Comply with the operating instructions of the Hilti tool tether.

6 Operation

Observe the safety instructions and warnings in this documentation and on the product.

6.1 Performing crimping operation 5

DANGER

Electric shock hazard! Working in adverse outdoor conditions can cause electric shocks and/or short

circuits.

▶Never work on electrically live lines while a thunderstorm is in progress.

▶Call a halt to work immediately whenever weather conditions impair the insulation characteristics, vision

or movement of the workers.

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WARNING

Risk of burn injury due to faulty crimping operations. Burns can result.

▶Use crimping terminals of the correct type and size for the cable and use with the corresponding crimping

dies.

▶Listen for the acoustic signal and check that the piston has retracted. If no acoustic signal sounds and/or

the piston does not retract, the crimping operation is faulty.

WARNING

Risk of injury due to oil escaping under high pressure! Oil escaping under high pressure can injure the

skin and the eyes.

▶Do not use the crimping tool if damage is visible.

▶Do not use the crimping tool if oil escapes.

▶Make sure that the piston retracts after every crimping operation.

▶If the piston does not retract after the crimping operation, press the piston return switch for manual

retraction.

WARNING

Risk of injury due to flying fragments! Flying fragments present a risk of injury to the eyes and body.

▶Wear eye protection and protective gloves.

▶Use suitable connection material in combination with the correct crimping dies.

▶Before and during the crimping operation, make sure that the crimping dies are correctly positioned.

CAUTION

Short-circuit due to formation of flash produced by crimping operations! A faulty crimping operation

can lead to the formation of flash, which can cause short-circuiting/arcing.

▶Use the correct crimping die.

▶Use suitable connection material.

▶Remove the flashes that form in the course of crimping work.

In cold weather the hydraulic oil can thicken and slow the crimping operation. Perform 5 to 10 empty

crimping operations to heat up the crimping tool.

1. Turn the crimping head to the desired position.

2. Insert the connecting material into the open crimping head.

3. Press and hold down the control switch until the piston retracts.

4. Remove the crimped connecting material.

Repeat the crimping operation if necessary, but never at the same place. Obtain the information

concerning the permitted number of crimping operations from the manufacturer of the connecting

material.

7 Care and maintenance

WARNING

Risk of injury with battery inserted !

▶Always remove the battery before carrying out care and maintenance tasks!

Care of the product

• Carefully remove stubborn dirt.

• Carefully clean the air vents, if present, with a dry, soft brush.

• Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as

these can attack the plastic parts.

• Use a dry, clean cloth to clean the contacts of the product.

Care of the Liion batteries

• Never use a battery with clogged air vents. Clean the air vents carefully using a dry, soft brush.

12 English 2321723 *2321723*

• Avoid unnecessary exposure of the battery to dust and dirt. Never expose the battery to high levels of

moisture (e.g. by being dipped in water or left in the rain).

If a battery has been soaked by moisture, treat it as a damaged battery. Isolate it in a non-flammable

container and consult Hilti Service.

• Keep the battery free of extraneous oil and grease. Do not permit dust or dirt to accumulate unnecessarily

on the battery. Clean the battery with a dry, soft brush or a clean, dry cloth. Do not use cleaning agents

containing silicone as these can attack the plastic parts.

Do not touch the contacts of the battery and do not remove the factory-applied grease from the contacts.

• Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as

these can attack the plastic parts.

Maintenance

• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all

function correctly.

• Do not use the product if signs of damage are found or if parts malfunction. Immediately have the product

repaired by Hilti Service.

• After cleaning and maintenance, install all guards and protective devices and check that they are in full

working order.

To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare

parts, consumables and accessories approved by Hilti for use with your product can be found at your

Hilti Store or online at: www.hilti.group

8 Transport and storage of cordless tools and batteries

Transport

CAUTION

Accidental starting during transport !

▶Always transport your products with the batteries removed!

▶Remove the battery/batteries.

▶Never transport batteries loose and unprotected. During transport, batteries should be protected from

excessive shock and vibration and isolated from any conductive materials or other batteries that may

come in contact with the terminals and cause a short circuit. Comply with the locally applicable

regulations for transporting batteries.

▶Do not send batteries through the mail. Consult your shipper for instructions on how to ship undamaged

batteries.

▶Prior to each use and before and after prolonged transport, check the product and the batteries for

damage.

Storage

WARNING

Accidental damage caused by defective or leaking batteries !

▶Always store your products with the batteries removed!

▶Store the product and the batteries in a cool and dry place. Comply with the temperature limits stated in

the technical data.

▶Do not store batteries on the charger. Always remove the battery from the charger when the charging

operation has completed.

▶Never leave batteries in direct sunlight, on sources of heat, or behind glass.

▶Store the product and batteries where they cannot be accessed by children or unauthorized persons.

▶Prior to each use and before and after prolonged storage, check the product and the batteries for

damage.

9 Troubleshooting

If a problem occurs, always observe the status indicator of the battery. See the section headed Status

indicators of the Liion battery.

If the trouble you are experiencing is not listed in this table or you are unable to rectify the problem by

yourself, contact Hilti Service.

*2321723* 2321723 English 13

Trouble or fault Possible cause Action to be taken

The battery runs down more

quickly than usual.

Very low ambient temperature. ▶Allow the battery to warm up

slowly to room temperature.

The battery doesn’t engage

with an audible click.

The retaining lugs on the battery

are dirty.

▶Clean the retaining lugs and refit

the battery.

Red LED => lights continu-

ously and a warning tone is

emitted.

Technical problem. ▶Contact Hilti Service.

Red LED => flashes at short

intervals and a warning tone

is emitted.

The state of charge of the battery

is too low to allow a complete op-

erating cycle.

▶Change the battery and charge

the empty battery.

Red LED => flashes at long

intervals and a warning tone

is emitted.

Crimping / pressing pressure not

achieved (tool was used incorrect-

ly).

▶Make sure that the tool is used

correctly and check the crimped

/ pressed part if unsure.

Red LED => lights briefly and

no warning tone is emitted.

Product overheated. ▶Allow the product to cool down.

LEDs of the battery show

nothing

Battery faulty. ▶Contact Hilti Service.

10 Disposal

WARNING

Risk of injury due to incorrect disposal! Health hazards due to escaping gases or liquids.

▶DO NOT send batteries through the mail!

▶Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.

▶Dispose of your battery out of the reach of children.

▶Dispose of the battery at your Hilti Store, or consult your local governmental garbage disposal or public

health and safety resources for disposal instructions.

Most of the materials from which Hilti products are manufactured can be recycled. The materials must be

correctly separated before they can be recycled. In many countries, your old tools, machines or appliances

can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information.

▶Do not dispose of power tools, electronic equipment or batteries as household waste!

11 Manufacturer’s warranty

▶Please contact your local Hilti representative if you have questions about the warranty conditions.

12 Further information

For more information on operation, technology, environment and recycling, follow this link:

qr.hilti.com/manual?id=02321721 &id=2321723

This link is also to be found at the end of the documentation, in the form of a QR code.

14 Русский 2321723 *2321723*

Перевод оригинального руководства по эксплуатации

1 Данные руководства по эксплуатации

1.1 Об этом документе

Импортер и уполномоченная изготовителем организация

• (RU) Российская Федераци

АО "Хилти Дистрибьюшн ЛТД", 141402, Московская область, г. Химки, ул. Ленинградская, стр. 25

• (BY) Республика Беларусь

222750, Минская область, Дзержинский район, Р-1, 18-й км, 2 (около д. Слободка), помещение

1-34

• (KZ) Республика Казахстан

Республика Казахстан, индекс 050057, г.Алматы, ул.Тимирязева 42, павильон 15-9

Қазақстан Республикасы, 050057, Алматы қ., Тимирязев көшесі, 15-9 павильоны

• (AM) Республика Армения

ООО Эйч-Кон, Республика Армения, г. Ереван, ул. Бабаяна 10/1

Страна производства: см. маркировочную табличку на оборудовании.

Дата производства: см. маркировочную табличку на оборудовании.

Соответствующий сертификат можно найти по адресу: www.hilti.ru

Специальных требований к условиям хранения, транспортировки и использования, кроме указанных в

руководстве по эксплуатации, нет.

Срок службы изделия составляет 5 лет.

• Перед началом работы изучите это руководство по эксплуатации. Это является залогом безопасной

и бесперебойной работы.

• Соблюдайте указания по технике безопасности и предупреждающие указания, приведенные в этом

руководстве по эксплуатации и на устройстве.

• Всегда храните руководство по эксплуатации рядом с устройством и передавайте устройство

другим людям только вместе с этим руководством по эксплуатации.

1.2 Пояснение к знакам

1.2.1 Предупреждающие указания

Предупреждающие указания служат для предупреждения об опасностях при обращении с изделием.

Используются следующие сигнальные слова:

ОПАСНО

ОПАСНО !

▶Общее обозначение непосредственной опасной ситуации, которая влечет за собой тяжелые травмы

или смертельный исход.

ПРЕДУПРЕЖДЕНИЕ

ПРЕДУПРЕЖДЕНИЕ !

▶Общее обозначение потенциально опасной ситуации, которая может повлечь за собой тяжелые

травмы или смертельный исход.

ОСТОРОЖНО

ОСТОРОЖНО !

▶Общее обозначение потенциально опасной ситуации, которая может повлечь за собой травмы или

повреждение оборудования (материальный ущерб).

1.2.2 Символы, используемые в руководстве

В этом руководстве используются следующие символы:

*2321723* 2321723 Русский 15

Соблюдать руководство по эксплуатации

Указания по эксплуатации и другая полезная информация

Обращение с материалами, пригодными для вторичной переработки

Не выбрасывайте электроинструменты и аккумуляторы вместе с обычным мусором!

Hilti Литий-ионный аккумулятор (Li-Ion)

Зарядное устройство Hilti

1.2.3 Символы на изображениях

На изображениях используются следующие символы:

Эти цифры указывают на соответствующее изображение в начале данного руководства.

Нумерация на изображениях отображает порядок выполнения рабочих операций и может

отличаться от нумерации, используемой в тексте.

Номера позиций используются в обзорном изображении. В обзоре изделия они указывают

на номера в экспликации.

Этот знак должен привлечь особое внимание пользователя при обращении с изделием.

1.3 Символы в зависимости от изделия

1.3.1 Символы на устройстве

На устройстве могут использоваться следующие символы:

Опасность защемления!

Опасность удара электрического тока!

Это изделие поддерживает технологию беспроводной передачи данных на базе ОС iOS и

Android.

Серия используемых литий-ионных аккумуляторов Hilti. Соблюдайте указания, приведенные

в главе Использование по назначению.

Литий-ионный аккумулятор

Никогда не используйте аккумулятор в качестве ударного инструмента.

Не допускайте падения аккумулятора. Не используйте аккумулятор, который получил повре-

ждения вследствие удара или каким-либо иным образом.

Соответствующая маркировка на устройстве подтверждает, что это устройство было серти-

фицировано данным органом сертификации для использования в США и Канаде в соответ-

ствии с действующими нормами.

1.4 Информация об изделии

Изделия предназначены для профессионального использования, поэтому они должны

обслуживаться и ремонтироваться только уполномоченным и обученным персоналом. Этот персонал

должен пройти специальный инструктаж по технике безопасности. Использование изделия и его

оснастки не по назначению или его эксплуатация необученным персоналом могут представлять

опасность.

Типовое обозначение и серийный номер указаны на заводской табличке.

16 Русский 2321723 *2321723*

▶Перепишите серийный номер в нижеприведенную табличную форму. Данные изделия необходимы

при обращении в наше представительство или сервисный центр.

Данные устройства

Обжимной инструмент NCR 120-22

NCR 120C-22

Поколение 02

Серийный №

1.5 Декларация соответствия нормам

Настоящим фирма-изготовитель с полной ответственностью заявляет, что данное изделие соответ-

ствует действующим директивам и нормам. Копию декларации соответствия нормам см. в конце этого

документа.

Техническая документация (оригиналы) хранится здесь:

Hilti Entwicklungsgesellschaft mbH | Zulassung Geräte | Hiltistraße 6 | 86916 Kaufering, Германия

2 Безопасность

2.1 Общие указания по технике безопасности для электроинструментов

ПРЕДУПРЕЖДЕНИЕ Изучите все указания по технике безопасности, инструкции, иллюстрации

и технические данные, которые прилагаются к данному электроинструменту. Несоблюдение

приводимых ниже указаний может привести к поражению электрическим током, пожару и/или тяжелым

травмам.

Сохраните все указания по технике безопасности и инструкции для следующего пользователя.

Используемый далее термин «электроинструмент» относится к электроинструменту, работающему от

электрической сети (с кабелем электропитания) и от аккумулятора (без кабеля электропитания).

Безопасность рабочего места

▶Следите за чистотой и хорошей освещенностью на рабочем месте. Беспорядок на рабочем

месте или плохое освещение могут привести к несчастным случаям.

▶Не используйте электроустройство/электроинструмент во взрывоопасной зоне, где имеются

горючие жидкости, газы или пыль. При работе электроустройство/электроинструмент искрит, и

искры могут воспламенить пыль или пары/газы.

▶Не разрешайте детям и посторонним приближаться к работающему

электроустройству/электроинструменту. Отвлекаясь от работы, можно потерять контроль над

электроустройством/электроинструментом.

Электрическая безопасность

▶Соединительная вилка электроинструмента должна соответствовать розетке электросети.

Не изменяйте конструкцию вилки! Не используйте переходные вилки с электроинстру-

ментами с защитным заземлением. Использование оригинальных вилок и соответствующих им

розеток снижает риск поражения электрическим током.

▶Избегайте непосредственного контакта с заземленными поверхностями, например с трубами,

отопительными приборами, газо-/электропластинами и холодильниками. При контакте с

заземленными предметами возникает повышенный риск поражения электрическим током.

▶Предохраняйте электроинструменты от дождя или воздействия влаги. В результате попадания

воды в электроинструмент возрастает риск поражения электрическим током.

▶Не используйте кабель электропитания не по назначению, например для переноски элек-

троинструмента, его подвешивания или для выдергивания вилки из розетки электросети.

Защищайте кабель электропитания от воздействий высоких температур, масла, острых кро-

мок или вращающихся деталей/узлов. В результате повреждения или схлестывания кабелей

электропитания повышается риск поражения электрическим током.

▶Если работы с электроинструментом выполняются на открытом воздухе, применяйте только

удлинительные кабели, которые разрешено использовать вне помещений. Использование

удлинительного кабеля, пригодного для использования вне помещений, снижает риск поражения

электрическим током.

▶Если избежать работы с электроинструментом в условиях влажности не представляется

возможным, используйте автомат защиты от тока утечки. Использование автомата защиты от

тока утечки снижает риск поражения электрическим током.

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Hilti NCR 120-22 12 Ton Cordless Hydraulic Crimpers ユーザーマニュアル

Hilti NCR 120-22 12 Ton Cordless Hydraulic Crimpers ユーザーマニュアル

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