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15

3. POWER AMPLIFIER ADJUSTMENT

Idling Current Alignment

1. Each of the measurement points are provided with the two

test points. Set a digital Voltage meter to DC voltage input,

connect the meter to the test points at both contact points.

2. After the setup above, turn on the main switch.

3. Adjust variable resistors (VR60 - VR66) according to the

digital voltmeter readings. The target setting value is the

following table for each channels.

Settings :

Master Volume- - - - Minimum

Speaker out - - - - - No Load

Top lid- - - - - - - - - - OPEN

DC voltmeter

NO. Channel

Measurement

Point

Alignment

point

1 Surround Right CN70 VR63

2 Surround Left CN71 VR64

3 Center CN74 VR65

4 Front Left CN72 VR60

5 Surround Back Left CN75 VR61

6 Front Right CN73 VR66

7 Surround Back Right CN76 VR62

TEST POINT

34567

2

1

CN70 CN71 CN74 CN72 CN75 CN73 CN76

VR63 VR64 VR65 VR60 VR61 VR66 VR62

HEAT SINK ASS'Y

MAIN PWB

CUP12206Z

DC

VOLTMETER

+

s

Time Table of Idling Current Rise

After Turning ON

Measurement Voltage

(CN7X)

5 min

7.5 mV 0.5 mV

10 min

7.5 mV 0.5 mV

20 min

7.5 mV 0.5 mV

30 min

7.5 mV 0.5 mV

40 min

7.5 mV 0.5 mV

50 min

7.5 mV 0.5 mV

60 min

7.5 mV 0.5 mV

16

SR6004 :AH1

V070927 0

4. SERVICE MODE

MAIN CPU (IC105) Version, DSP (IC111) Version,

HDMI CPU (IC61), USB CPU (IC35) Version and

Segment CheckMode.

1. Connect the mains cord into the unit.

2. Press the POWER ON/OFF (STANDBY) button for turn

on the unit.

3. Press the AUTO, EXIT and CLEAR buttons

simultaneously more then 3 seconds.

4. The FL display shows “SERVICE MODE” for 2 seconds

then shows the model name and the software version of

the MAIN CPU (IC105) is displayed the format below.

5. Press the ENTER button again, the software serial

Number of the unit is displayed.

6. Press the ENTER button again, the TI DSP (IC111) B1

code is displayed.

7. Press the ENTER button again, the TI DSP (IC111) B2

code is displayed.

8. Press the ENTER button again, the software version of

the HDMI CPU (IC61) is displayed.

9. Press the ENTER button again, the software version of

the USB CPU (IC35) is displayed.

BLU-RAY : AH1

SERV I CE MODE

SR6004 :AH1

V070927 0

SR6004

MZ XXXXXXXXXX

SR6004

B1 29705171

SR6004

B2 29704021

SR6004

HDM I Ve r . hXX

SR6004

USB: 080507 1

Year

Month Date Destination

s

17

10. Press the ENTER button again, the left half, right half and

center of the label area in the FLD light on and off each

other.

11. Press the ENTER button again, the segments of the

character area in the FLD flick in checker pattern.

12. Press the ENTER button again, all the FL segments turn

off.

13. Press the ENTER button again to quit this mode.

HOW TO RESET THE UNIT

Should the operation or display seem to be abnormal, reset

the unit with the following procedure.

The unit is turned on, press and hold the SURROUND

MODE and CLEAR buttons simultaneously for 3 seconds or

more. Remember that the procedure will reset the settings of

the function selector, Surround mode, delay time, TUNER

PRESET etc., to their initial settings.

18

5. SYSTEM ERROR

Check 1

• Indication of abnormalities with the EEP-ROM

(HDMI PWB / IC89) Interface

This indicates a communication error wherein the ACK will

not return for 2 seconds or more while the system is in com-

munication with the EEP-ROM (INPUT PWB / IC89).

- Message on FL displayw.

Points to be checked

1. The IIC Clock Line (IC105/116 pin . IC89/6 pin) is normal

when the power is ON.

2. The IIC Data Line (IC105/117 pin . IC89 / 5 pin) is normal

when the power is ON

3. The IC89/8 pin is supplied with VCC +3.3V.

4. If none of the above is negative, the IC89 may be having

a defect.

Check 2

• +5V supply Error Detection (_5V DOWN)

When the power is turned on or while the unit is in normal

operation, an abnormality occurs with the +5V power

supply, and the +5V power into the CPU 137 pin cannot be

detected.

• Detection of DC on Power Amp Output

(_P AMP FAIL)

When the power is turned on or while the unit is in normal

operation, an abnormality occurs with the Power Amp, and

DC is detected on the CPU 121 pin.

• Detection of abnormal heat of Power Amp

(_P AMP FAIL)

The Power Amp is overheated while in normal

operation,with an abnormality detected on the CPU 121

pin.

• Detection of Overcurrent below 200msec on

Power Amp (_P CUR FAIL)

When the product is in normal operation, an abnormality

occurs with the POWER AMP, and an overcurrent of less

than 200msec is detected on the CPU 120 pin.

When errors like the above abnormalities are detected, the

software automatically puts the product into STANDBY

mode, with the STANDBY LED flickering approximately

every 500msec.

NOTE : The product can recover from the SYSTEM ER-

ROR when the user turns on and then off the

STANDBY. However, once any of the above errors

is redetected, the product goes into STANDBY

again.

Points to be checked

1. The CN81 (HDMI PWB) 7 & 8 pins are supplied with +5V

when the power is ON

2. The CN85 10pin (Power Amp Fail) is outputting the "H"

signal; (If the 10 pin continues to be in the "L" state for 2

seconds or more after the power is turned ON, the Power

Amp circuit is having a problem.)

CHECK E2P I F

19

3. Check that the speaker cable connected to the product is

not in contact and shorting out.

4. The Microprocessor 25 pin (Power Down) is outputting

the "H" signal when the power is turned ON. (If the 25pin

continues to be in the "L" state after the power is turned

on, the MAIN PWB circuit , the IC60 and its adjacent cir-

cuits are developing an abnormality.)

NOTE : HOW TO RECOVER FROM SYSTEM ERROR

(STANDBY LED flickering) The product can recov-

er by turning on STANDBY on the remote control-

ler after the above errors are rectified.

Check 3

• Detection of Overcurrent over 200 msec on POW-

ER AMP (_P CUR FAIL)

When the power is turned on or while the product is in nor-

mal operation, an abnormality occurs with the POWER

AMP, and an overcurrent of 200msec or more (500msec or

more when the power is on) is detected on the CPU 120

pin.

• Detection of an abnormality on +/-12V Supply or

Power Amp power supply (_P LINE FAIL)

When the power is turned on or while the product is in nor-

mal operation, an abnormality occurs with the +/-12V sup-

ply or POWER AMP power supply with an abnormality

detected on CPU 122 pin.

When errors like the above abnormalities are detected, the

software automatically puts the product into STANDBY

mode, with the STANDBY LED flickering approximately

every 125msec.

NOTE : This SYSTEM ERROR cannot be rectified by

users. In order to power on the product, please do

the following.

: Hold down "SURROUND MODE", "EXIT" &

"CLEAR" at the same time for 3 seconds or

more. However, if any problem remains with

the product, the SYSTEM ERROR will occur

again.

Points to be checked on the circuit

1. Check that the 120 pin (_P CUR FAIL) of the

microprocessor is outputting "H". (If the 120pin is in the

L-state for 500msec or more after the power is turned on,

the POWER AMP circuit is developing an abnormality.)

2. Make sure that the 122pin of the microprocessor

(POWER LINE FAIL) is "H". (If the 122 pin is in the

L-state for 2 seconds or more after the power is turned

on, the +/-12V power supply or the POWER AMP power

supply is developing an abnormality.)

20

Check 4

• TIMING CHART

Normal operation when the power is turned on

For the product to start operating normally when the power　

is turned on, the circuit connected to each input port of _P　

DOWN, _5V DOWN, _P CUR FAIL, _P AMP FAIL and _P　

LINE FAIL needs to be operating normally.

_P_AMP_FAIL (121pin)

FLRA_ON (IC88 : 4pin)

FLRB_ON (IC88 : 5pin)

SURR_ON (IC88 : 6pin)

SBLR_ON (IC88 : 7pin)

SPEAKER䋺OFF

EACH CHANNEL MUTE

MUTE䋺ON

_STAND BY (138pin)

_STAND BY LED (135pin)

_PDOWN (25pin)

_P_LINE_FAIL (122pin)

_5V_DOWN (137pin)

Hi䋺P_LINE=OK

䌈䌩䋺P_AMP=OK

_STAND BY䋺CANCEL

AC POWER SUPPLY: POWER ON

STANDBY LED: LIGHTS OUT

㽲

After 3.5sec, the detection start

㽳

+5VDD=OK

INCONSTANT

7sec

3.5sec

2sec

_P_CUR_FAIL (120pin)

500msec

(OUT)

(IN)

(OUT)

㽴

㽶

䌈䌩䋺P_CUR=OK

After 2sec, the detection start

After 500msec, the detection start

_STAND BY䋺

2sec

3.5sec

500msec

STAND BYLED䋺ᶖἮ

ch MUTE

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23

s

24

7. JIG FOR SERVICING s

When you repair the printing board, you can use the following

JIG (Extension cable kit). Please order to Marantz Official

Service. Distributor in your region if necessary.

Note:

When the connection which is wrong in the JIG (Exten-

sion cable kit) is done it becomes cause of damage.

998619000470S :

extension wire for SR6004/5004 HDMI PWB : 2 Set

998619000480S :

extension wire for SR6004/5004 INPUT PWB : 1 Set

998619000470S : extension wire for SR6004/5004 HDMI PWB : 2 Set

Connector : 40pins female

A side near the red wire connector is "The first pin."

Connector : 40pins male

A side near the red wire connector is "The first pin."

Connector : 50pins female

A side near the red wire connector is "The first pin."

Connector : 50pins male

A side near the red wire connector is "The first pin."

998619000480S : extension wire for SR6004/5004 INPUT PWB : 1 Set

25

7-1 Connection of HDMI PWB JIG

-Preparation-

998619000470S :

extension wire for SR6004/5004 HDMI PWB : 2 Set

Insulation sheet 1(Do not supply it)

1. HDMI PWB (CUP12207) is detached from the chassis,

and it puts it into the state turned inside out.

Please pave an insulation sheet that is larger than HDMI

PWB under PWB.

HDMI PWB ↪ᑧ㐳ᴦౕߩធ⛯

Insulation sheets that is larger than PWB

CN84, CN85

BN85, BN84

26

2. Two extension wires for SR6004/5004 HDMI PWB are

connected.

Refer to the close-up also.

Note:

When the connection which is wrong in the JIG (Exten-

sion cable kit) is done it becomes cause of damage.

Fig.1 USB/CNT PWB Side

䊪䉟䊟䊷䋨䊜䉴䋩䈱㪈 ⇟䊏䊮䋨⿒䊪䉟䊟䊷䋩

䈫䉮䊈䉪䉺䈱㪈 ⇟䊏䊮䉕ว䉒䈞䉎㩷

㪪㪩㪍㪇㪇㪋㪑㪙㪥㪏㪌㩷㩷㪪㪩㪌㪇㪇㪋㪑㪙㪥㪋㪈㩷

䊪䉟䊟䊷䋨䊜䉴䋩䈱㪈 ⇟䊏䊮䋨⿒䊪䉟䊟䊷䋩

䈫䉮䊈䉪䉺䈱㪈 ⇟䊏䊮䉕ว䉒䈞䉎㩷

㪪㪩㪍㪇㪇㪋㪑㪙㪥㪏㪋㩷㩷㪪㪩㪌㪇㪇㪋㪑㪙㪥㪋㪇㩷

Confirm 1st pin (red wire) on the wire side (male)

and 1st pin on the connector side.

Fig.2

Confirm 1st pin (red wire) on the wire side (female)

and 1st pin on the connector side.

Fig.1

Confirm 1st pin (red wire) on the wire side (female)

and 1st pin on the connector of BN85.

Confirm 1st pin (red wire) on the wire side(female)

and 1st pin on the connector of BN84.

27

Fig.2 HDMI PWB Side

Note:

As for CN66 of CN31 of USB/CNT PWB, and MAIN PWB, the

connection becomes loose upon service. Please confirm the

firm connection.

Confirm 1st pin (red wire) on the wire side(male) and

1st pin on the connector of CN84

Confirm 1st pin (red wire) on the wire side (male)

and 1st pin on the connector of CN85.

USB/CNT PWB

MAIN PWB

CN66

CN31

28

7-2 Connection of INPUT PWB JIG

-Preparation-

998619000480S :

extension wire for SR6004/5004 INPUT PWB : 1 Set

Insulation sheet 1(Do not supply it)

1. First of all, please connect the extension treatment de-

vice for HDMI PWB in the foregoing paragraph (7-1 Con-

nection of HDMI PWB JIG).

INPUT PWB(CUP12208) is detached from the chassis,

and turned inside out. Please pave an insulation sheet

that is larger than INPUT PWB.

INPUT PWB ↪ᑧ㐳ᴦౕߩធ⛯ᣇᴺ

Insulation sheets that is larger than PWB

CN50

CN32

DL PWB

29

2. Two extension wire for SR6004/5004 INPUT PWB are

connected.

Refer to the close-up also.

Note:

When the connection which is wrong in the JIG (Exten-

sion cable kit) is done it becomes cause of damage.

Fig.1 USB/CNT PWB Side

Confirm 1st pin (red wire) on the wire side (male)

and 1st pin on the connector of CN32

Fig.1

Confirm 1st pin (red wire) on the wire side (female)

and 1st pin on the connector of CN50.

Fig.2

Confirm 1st pin (red wire) on the wire side (male)

and 1st pin on the connector of CN32.

30

Fig.2 INPUT PWB Side

Note:

As for CN66 of CN31 of USB/CNT PWB, and MAIN PWB, the

connection becomes loose upon service. Please confirm the

firm connection.

Confirm 1st pin (red wire) on the wire side (female)

and 1st pin on the connector of CN50.

USB/CNT PWB

MAIN PWB

CN66

CN31

31

s

8. DUAL BACKUP MEMORY

This product has a Dual Backup Memory function. The

conventional Backup functions to memorize, in the EEP-

ROM (IC89) in the circuit, a current setting of the moment the

main power is turned off so that it can be restored when it is

turned ON again. Meanwhile, the DUAL BACKUP MEMORY

is capable of memorizing any arbitrary setting that is

configured while the product is in operation so as to restore

it at any time.

When servicing units returned from end-users for repairs,

use this function to back up the current setting (e.g. Tuner

Preset). This will enable the units to be returned to the users

after repairs, with the setting unchanged.

NOTE : If end-users use this function, the data will be

overwritten.

• HOW TO OPERATE

-Backup-

1. Configure a setting you would like to save in the MEMO-

RY and hold down the [MEMORY] and [ENTER] buttons

on the Front Panel at the same time for 3 seconds or

more.

2. The FL Display indicates "MEMORY SAVING" while the

Backup is being performed.

3. The FL Display indicates "COMPLETE" when the Backup

is completed.

-Recovery-

1. Hold down the [MEMORY] and [MENU] buttons on the

Front Panel at the same time for 3 seconds or more. s

2. The FL Display indicates "MEMORY LOAD" while the

Recovery is being performed.

3. After the FL Display indicates "COMPLETE", the product

goes into Standby mode. When the power is restored, the

Recovery is completed. The FL Display indicates "NO

BACKUP" if the DUAL BACKUP MEMORY has not been

activated with no data to be recovered saved in the

Memory. This function does not back up the levels of

Main ZONE Volume, ZONE A Volume and ZONE A

Speaker Volume. When the Recovery is done, - is indi-

cated.

• SERVICE PRECAUTIONS

When the Flash Rom (IC89) on the INPUT PWB is replaced

or when the DSP CODE is rewritten for a version upgrade,

make sure, in order to maintain consistency with the Backup

Memory, to clear the DUAL BACKUP MEMORY in

thefollowing way :

-How to clear the Backup Memory--

1. Hold down the [MEMORY] and [CLEAR] buttons on the-

Front Panel at the same time for 3 seconds or more. s

2. The FL Display indicates "BACKUP CLEAR" while the

memory is being cleared.

3. After the FL Display indicates "COMPLETE", the opera-

tion is completed.

32

9. WRITING AND UPDATE SOFTWARE

Software for MAIN CPU, flash ROM for DSP, HDMI CPU can

be updated/downloaded. Have update/download application

software. ("FDT V4.03", "da708_writer.exe", "FlashSta. exe")

There are four mode of download, regarding to the target of

software as bellow.

• Mode 1: Update/Download MAIN CPU's software

to internal Flash-ROM

This mode is to update/download the software for MAIN

CPU.

The target devise is internal flash ROM of CPU (IC105) on

CUP12207Z (HDMI PWB).

The updating of software takes about 2 minutes and 40

seconds.

• Mode 2: Update/Download DSP's software to

Flash-ROM

This mode is to update/download the software for DSP.

The target devise is Flash-ROM (IC116) on CUP12207Z

(HDMI PWB).

The unit needs to be set writing condition, by three front

buttons.

The updating of software takes about 6 minutes and 30

seconds.

• Mode 3: Update/Download HDMI CPU's software

to internal Flash-ROM

This mode is to update/download the software for HDMI

CPU.

The target devise is internal flash ROM of CPU (IC61) on

CUP12207Z (HDMI PWB).

The unit needs to be set writing condition, by three front

buttons.

The updating of software takes about 1 minutes.

• Mode 4: Update/Download USB CPU’s software

to internal Flash-ROM.

This mode is to update/download the software for USB

CPU. The target devise is internal flash ROM of CPU

(IC35) on CUP12211Z (USB PWB).

The unit needs to be set writing condition, by three front

buttons.

The updating of software takes about 1 minute.

NECESSARY EQUIPMENT

The following items are required for updating/downloading.

Windows PC (OS: Windows2000 or WindowsXP) with

Serial port.

RS-232C Dsub-9 pin cable (female to female/straight type)

Update software to MAIN CPU. (FDT V4.03)

Update software to flash ROM for DSP. (da708_writer.

exe, etc... in DSP folder)

Update software to HDMI CPU. (FlashSta.exe, etc... in

HDMI folder)

Update software to USB CPU. (FlashSta.exe, etc... in USB

folder)

Use RS232C Dsub-9 pin cable (female to female/straight

type) to connect PC and the RS-232C port in rear panel of

the unit, when updating/downloading each of software.

33

Download Utility (FDT)

[A] SOFTWARE (fdtv403r00.exe) DOWNLOADS

AND INSTALLS PROCEDURE

[A-1] DOWNLOADS OF THE SOFTWARE

(Flash Development Toolkit: the rest is FDT)

Download the software for update of the MAIN CPU.

1. Launch the browser.

2. Type the "http://www.renesas.com/" into an address. And

click the Go or press the Enter on keyboard of PC.

NOTE : This site is managed by RENESAS technology corp.

The following explanation may differ from the actual

composition. When different, please proceed alon-

with the site composition of RENESAS.

A login ID is necessary to download the FDT.

If you have Login ID, please advance to step 8.

If you do not have Login ID, Click the MY RENESAS.

3. Click the "REGISTER NOW!".

34

4. Choose Non secure or Secure in Security Level your net-

work environment.

Choose English or another one in region and language.

5. Input the each item.

Note: The items displayed by a language and region are

different.

35

6. If you have inputted the necessary items, click the

"I agree", and click "Submit".

7. Immediately, an e-mail arrives from the renesas.

Click the link in the e-mail to go to the registration site,

And input the login ID and password. And click the sub-

mit.

36

8. Click the Software download in the Design support.

9. Type the "Flash Development toolkit" into the keyword

search.

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