1
Copyright © OK International, Inc.
7000-2570_1
MFR-1100 SERIES
Single Output Soldering & Rework System
MFR-2200 SERIES
Dual Simultaneous Output
Soldering & Rework System
MFR-1100 & MFR-2200 Series User Guide
MFR-1100 & MFR-2200
MFR-1100 & MFR-2200
MFR-1100 & MFR-2200
MFR-1100 & MFR-2200
2
With power applied, the tip temperature can be > 300°C. Failure to observe the following
precautions may lead to injury to users or damage the equipment:
• Do not touch any metallic parts of the hand-piece
• Do not use near flammable items
• Do not use unit for any function other than described in this manual
• Use only genuine MFR replacement parts
• Use in a well ventilated area
• Do not use the equipment with wet hands
• Connect only to properly grounded outlets to prevent risk of electric shock.
• Always place hand-piece back into the work stand to prevent accidental
burning of oneself or surrounding objects.
• This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the
appliance.
Although the systems offer superior EOS (Electrical Overstress) protection, periodic
checks of the instrument cord should be incorporated into standard operator
maintenance procedures.
Waste Electrical and Electronic Equipment Directive - WEEE (2002/96/EC).
When this product is no longer required, if it cannot be re-used,
we ask our customers not to dispose of it as unsorted municipal
waste but to appropriately recycle the product. In Europe, please
contact your OK International distributor who can advise the
recycling options available (www.okinternational.com).
WARNING
!
3
Initial Setup & Operation.
1. Connect hand-piece(s) to power unit output connector(s).
2. Insert your selected tip or cartridge into the hand-piece. Push the tip or
cartridge all the way until it seats (See instructions supplied with each hand-
piece).
3. Place hand-piece(s) into associated work stand(s).
4. Add distilled water to work stand sponge (sulfur free).
5. (MFR-2200) Select the desired channel using the selector switch. Either Left,
Right or Both (Selector switch is in the center position to run both channels
simultaneously)
6. Plug the power cord into a grounded wall socket of the rated input line voltage.
7. To turn the unit on, push the AC power switch. The AC power LED should light
up in green.
8. Unit must be grounded, otherwise it will not work, and the AC power LED will
light in red.
9. Unit will not work in electrical network where an isolation transformer has been
used.
Always use tip removal pad for changing tips.
AC Power LED
AC Power
Switch
Output
Connector
Channel
Switch
Channel
LED
MFR-
PS2200
WS1 for soldering handpieces
or
MFR-WSPT for tweezers
handpiece
MFR-H2-
ST
MFR-H1-
SC
MFR-H4-
TW
See inserts for relevant hand-piece operating instructions
Contents and Identification of Features
MFR-PS1100
4
Channel LED
• Green --- On / Ready
• Red ------ Open connection: tip,
connector
• Off ------- Channel not selected or
channel is in Auto Off (cycle
the power switch to reset)
AC Power LED
• Green --- Power On
• Red ------ Ground Fault
• Off ------- Power Off
Auto-Sleep and Auto Off Functions
To prolong tip life, MFR systems with a soldering hand-piece (MFR-H1-SC, MFR-H2-ST)
include an “Auto-Sleep Workstand” (WS1). When the hand-piece is placed into the
workstand, the “Auto-Sleep Workstand” immediately reduces power to the hand-piece.
All MFR systems have an “Auto Off” Function. The “Auto Off” Function will be engaged
when the hand-piece has been idle in the sleep stand for a period of two hours. The
channel LED indicator light will go from green to off. The “Auto Off” Function can be
reset by cycling the power switch.
LED Indications and Meaning
System Specifications
Ambient Operating Temperature 10- 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100- 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Power Consumption
MFR-1100 90 Watts max
MFR-2200 170 Watts max.(with both channels on)
Output Power Max. 60 Watts max. Per channel at 22°C ambient
temperature
Output Frequency 450--480 KHz
Power Cord 3-Wire 183cm (18/3) SJT
Dimensions w x d x h
MFR-1100 90mm (3.5”), 297mm (8”), 142 mm (5.6)
MFR-2200 122mm (4.8”), 200mm (8”), 152.5mm (6”)
Certification / Marking cTUVus, CE
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohms
Idle Temperature Stability ± 1.1°C in still air
Hand-piece Cable Length L=122cm (48”), burn proof, ESD safe
Hand-piece Connector 8-pin circular DIN
Workstand Dimensions w x d x h 100 mm (4”) x 200 mm (8”) x 100 mm (4”) max
MFR-PS1100
MFR-PS2200
5
Accessories & Spares
The following upgrade kits provide extra hand-pieces with workstands as a set
MFR-UK1 Upgrade Kit: Solder cartridge hand-piece & WS1 workstand
MFR-UK2 Upgrade Kit: Solder tip hand-piece & WS1 workstand
MFR-UK4 Upgrade Kit: Tweezers hand-piece & MFR-WSPT workstand
AC-CP2 Soldering cartridge / tip removal pad
MFR-CA2 Coil Assembly for MFR-H2-ST handpiece
MFR-PM70 Power meter, MFR, 0-70W scale
Soldering and Rework Tips and Cartridges
OKi offers a comprehensive range of cartridges and tips for each of its hand-pieces. For
an up to date listing of all options please visit our web site at www.okinternational.com
MFR-H2-ST Soldering cartridge hand-piece
SxV Series production soldering & touch-up soldering tips
CxV “Clean-up” blade tips for BGA pad clean-up
MFR-H1-SC Soldering tip hand-piece
SxP Soldering cartridge tips
RxP Rework cartridge tips
MFR-H4-TW Precision tweezers hand-piece
TxP Series cartridges for SMD rework
6
SmartHeat
®
& Calibration
Each cartridge or tip is equipped with a self-regulating heater which ‘senses’ its own
temperature and tightly maintains its pre-set idle temperature for the life of the heater-tip;
all controlled by OK International’s proprietary SmartHeat
®
Technology. The tip
temperature is determined by the inherent metallurgical properties of the heater; no
external adjustment or equipment is required. The power delivered to the tip
automatically varies in direct response to the thermal load. This eliminates spikes and
transients associated with electrically switched elements found in conventional soldering
irons. Please feel free to contact your OK International representative with any
questions.
Warranty
OK International warrants the MFR against any defects in materials or workmanship for
one (1) year from the date of purchase by the original owner. This Warranty excludes
normal maintenance and shall not apply to any opened, misused, abused, altered or
damaged items. If the product should become defective within the warranty period, OK
International will repair or replace it free of charge at its sole option. The repaired or
replacement item will be shipped, freight prepaid, to the original purchaser. The warranty
period will start from the date of purchase. If the date of purchase cannot be
substantiated the date of manufacture will be used as the start of the warranty period.
The MFR-H2-ST handpiece uses a coil assembly (MFR-CA2) which is a replaceable
item. OK International warrants the coil for 30-days regular use.
For contact details for Warranty and Support look for your local office details at:
www.okinternational.com
Please visit OK International’s web page (www.okinternational.com) where you will
find available information on systems, accessories, technical notes, and more.
7
300°C
•
•
•
• MFR
•
•
•
•
•
•
EOS
- WEEE (2002/96/EC)
OK International
(www.okinternational.com)
!
8
1.
2.
3.
4.
5.
6.
7. LED
8.
9.
LED
LED
MFR-PS2200
WS1
MFR-WSPT
MFR-H2-ST
MFR-H1-SC
MFR-H4-TW
MFR-PS1100
9
LED
• ---
• ---
• ---
LED
• --- /
• ---
• ---
MFR-H1-SC MFR-H2-ST MFR
(WS1)
MFR
LED显 绿将
LED
10- 40°C
55°C
100- 240 VAC
50/60 Hz
MFR-1100 90
MFR-2200!! 170
! 22°C 60
450--480 KHz
3 183cm (18/3) SJT
(w x d x h)
MFR-1100 90mm (3.5”) 297mm (8”) 142 mm (5.6)
MFR-2200 122mm (4.8”) 200mm (8”) 152.5mm (6”)
/ cTUVus, CE
<2mV
<2
± 1.1°C
L=122cm (48”) ESD
8 DIN
(w x d x h) 100 mm (4”) x 200 mm (8”) x 100 mm (4”)
MFR-UK1 WS1
MFR-UK2 WS1
MFR-PS1100
MFR-PS2200
10
MFR-UK4 MFR-WSPT
AC-CP2
MFR-CA2 MFR-H2-ST
MFR-PM70 MFR 0-70W
OKi
www.okinternational.com
MFR-H2-ST
SxV
BGA CxV
MFR-H1-SC
SxP
RxP
MFR-H4-TW
SMD TxP
11
SmartHeat
®
‘ ’
OK International SmartHeat
®
OK International
OK International MFR
OK International
MFR-H2-ST (MFR-CA2) OK International
30
www.okinternational.com
OK International (www.okinternational.com)
12
300°C
•
•
•
• MFR
•
•
•
•
• (
)
•
EOS
- WEEE (2002/96/EC).
OK International
www.okinternational.com
!
13
1.
2. (
)
3.
4. ( )
5.
( )
6.
7. LED
8. LED
9.
LED
LED
MFR-PS2200
WS1
MFR-WSPT
MFR-H2-ST
MFR-H1-SC
MFR-H4-TW
MFR-PS1100
14
LED
• ---
• ---
• ------
LED
• --- /
• ---
• ------
( )
(MFR-H1-SC MFR-H2-ST) MFR
(WS1)
MFR
LED显灯
LED
10 - 40°C
55°C
100- 240 VAC
50/60 Hz
MFR-1100 90 .( )
MFR-2200 170 .( )
22°C 60
450--480 KHz
3 183 (18/3) SJT
w x d x h
MFR-1100 90mm (3.5”) 297mm (8”) 142 mm (5.6)
MFR-2200 122mm (4.8”) 200mm (8”) 152.5mm (6”)
/ cTUVus, CE
<2mV
<2
± 1.1°C
L=122cm (48”) ESD
8 DIN
( x x ) 100mm (4”) x 200mm (8”) x 100mm (4”)
MFR-PS1100
MFR-PS2200
15
MFR-UK1 WS1
MFR-UK2 WS1
MFR-UK4 MFR-WSPT
AC-CP2
MFR-CA2 MFR-H2-ST
MFR-PM70 MFR 0-70W
OKi
www.okinternational.com
MFR-H2-ST
SxV
BGA CxV
MFR-H1-SC
SxP
RxP
MFR-H4-TW
SMD TxP
16
SmartHeat
®
OK International SmartHeat
®
OK International
OK International
OK International
MFR-H2-ST (MFR-CA2) OK International
30
www.okinternational.com
www.okinternational.com
17
300°C
•
•
•
• MFR
•
•
•
•
•
•
EOS (Electrical Overstress)
- WEEE (2002/96/EC)
OK
OK
(www.okinternational.com)
!
18
Auto-Sleep Workstand
AC LED
AC
MFR-PS2200
MFR-H2-ST
MFR-H1-SC
MFR-H4-TW
MFR-PS1100
19
AC LED
•
•
•
•
•
•
LED
90mm (3.5”)/297mm (8”)/142 mm (5.6)
MFR-PS1100
MFR-PS2200
20
“Clean-up”
SmartHeat
®
& Calibration
OK 1
OK
ページを読み込んでいます...
ページを読み込んでいます...
ページを読み込んでいます...
ページを読み込んでいます...
ページを読み込んでいます...
ページを読み込んでいます...
/
