SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No.11181
REQUIRED FOR OPERATION
BEFORE YOU BEGIN
ASSEMBLY
OPTIONAL PARTS
OPERATING YOUR MODEL SAFELY
WINGSPAN: 1575mm
(62")
SAFETY PRECAUTIONS
This radio control model is not a toy!
First-time builders should seek the advice of experienced modellers
before commencing assembly and if they do not fully understand
any part of the construction.
Assemble this kit only in places out of children’s reach!
Take enough safety precautions prior to operating this model.
You are responsible for this model’s assembly and safe operation!
Always keep this instruction manual ready at hand for quick
reference, even after completing the assembly.
For Advanced Flyers
THE FINEST RADIO CONTROL MODELS
R
INSTRUCTION MANUAL
2
3
3~10
11
11~12
RADIO CONTROLLED ENGINE POWERED SPORTS AIRCRAFT
Before commencing assembly, please read these instructions thoroughly.
© 2001 KYOSHO
INDEX
1
4
A minimum 4 channel transmitter
for aircraft with 5 servos.
For handling the radio properly, refer to its instruction manual.
Sharp Hobby Knife
Phillips Screwdriver (L, M, S)
Drill, Handgrinder
Needle Nose Pliers
Awl
Scissors
2
Model Airplane Engine
Muffler
Engine and Muffler
Glow Plug
Wire Cutters
3
Required for engine starting:
Fuel Primer
Plug Wrench
2
2 aileron extension cords.
5
Glow engine fuel only.
MODEL
E
NG
INE
FUEL
6
SILICON
Epoxy A
Epoxy B
Instant Glue
30
Epoxy Glue (30 minutes type)
Silicon Glue
Glue
Purchase a propeller that
will match your engine.
Propeller and Spinner
*Do not use more powerful
engine above.
CAUTION: For details concerning the equipment listed below
(size, maker, etc.), check with your hobby shop.
CAUTION: Only use a minimum 4 channel radio for aircraft!
(No other radio may be used!)
WARNING: Normal gasoline
cannot be used with
glow engines.
2 90 / 2-stroke .90
(OS MAX-91FX /
4 90 / 4-stroke .90
(OS FS-91S / ENYA 90-4CTN / SAITO FA-91S)
Engine Starter
12V
12V Battery (for starter)
Other equipment for enhancing airplane operation & performance
Fuel Filter
Polyurethane paint (Clear)
Spinner(62mm
7
Propeller
4
Fuel line
PP Pipe
Sponge Sheet
4
5 x 5
A minimum 4 channel radio for airplanes (with 5
standard servos), and nicad or alkaline batteries are
required.
One-touch Plug Heater Set
2
REQUIRED FOR OPERATION (Not included in kit!)
TOOLS REQUIRED (Purchase separately!)
A B
3
1
Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor.
2
Symbols used throughout this instruction manual, comprise:
You can keep the covering film from wrinkling or peeling by spraying the plane with clear polyurethane.
3
Main Wing
1
Apply epoxy glue.
Assemble left and right
sides the same way.
Must be purchased separately!
2mm
Drill holes with the specified
diameter (here: 2mm).
Cut off shaded portion.
2mm
Cut off excess.
Apply instant glue
(CA glue, super glue).
Ensure smooth non-binding
movement while assembling.
Do not overlook this
symbol!
Pay close attention here!
Warning!
Install the hinges completely
before applying instant glue.
Align the center line of
main wing with aileron.
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Securely glue together. If it comes off
during flights, you may lose control of
your airplane, resulting in an accident !
Warning!
Warning!
Securely glue together. If it comes off during flights, you may
lose control of
your airplane, resulting in an accident !
Only cut the film.
Do not cut into the wood.
Top view.
Main Wing
2
Note the direction.
Top
Front
Fill the gap with epoxy.
Dihedral.
low setting
Use an iron covered with a cloth!
Start at low setting. Increase the set--
ting if necessary. If it is too high, you
may damage the film.
with cover (cloth)
The pre-covered film on ARF kits may wrin-kle due to
variations of temperature. Smooth out as explained
here.
50 mm
Cut off shaded portion.
A = A’
Bottom view
4mm
4
Apply epoxy glue.
Assemble left and right sides
the same way.
Must be purchased separately!
2mm
Drill holes with the specified
diameter (here: 2mm).
2mm
Main Wing
4
Main Wing
(Bottom view)
Top view
3
Securely glue together. If it comes off during flights, you may
lose control of
your airplane, resulting in an accident !
Do not disregard this symbol!
Warning!
Warning!
Pay close attention here!
Adjust the travel of each control surface.
Please refer .
17
17
2 x 16mm
2 x 16mm
Screw
4
2mm
A’A
4mm
Washer
4 x 40mm
Cap Screw
2
2
Only cut the film.
Do not cut into the wood.
Only cut the film. Do not cut into the wood.
Only cut the film.
Do not cut into the wood.
Bottom view
4 x 40mm
4.2mm
2mm
Side View
136mm
Align the mark on both
mounts with the center
mark on the balk head.
4 x 20mm
5.5
mm
4mm
4mm
Throttle Rod
PP Pipe
Fix tank with silicon glue.
Cut off shaded portion.
Fuel Tank
4
4mm
Nut
4
4mm
Washer
4
4mm
Spring Washer
4
3 x 35mm
5mm
After confirming the posi-tion of the fuel tank's internal
parts(see front view), insert and tighten the screw.
Silicon Tube
1
3 x 35mm TP
TP Screw
Engine Mount
6
5
4 x 20mm
Cap Screw
4
4
4 x 25mm
Cap Screw
4mm
Mount Nut
7
Engine Mount
Engine Mount
A
5
2mm
Drill holes with the specified
diameter (here: 2mm).
2mm
Engine shaft line
4mm
4mm
4 x 25mm
4mm
Must be purchased separately!
A
2
A
2
5mm
3.5
mm
Depends on the position of carburettor.
4mm
Apply epoxy glue.
A
A’
B’B
D
C
D’
C’
A = A’ B = B’
C = C’ D = D’
6
Apply epoxy glue.
Cut off shaded portion.
Main Landing Gear
2
2
4mm
Washer
2
4mm
Spring Washer
2
3 x 12mm
3 x 12mm
6
4mm
Nut
9
8
Warning!
Vertical/Horizontal Tail
Securely glue together. If it comes off during flights, you may
lose control of
your airplane, resulting in an accident !
4 x 40mm
Screw
3 x 12mm
TP Screw
Pay close attention here!
TP
Ensure smooth non-binding
movement while assembling.
2.3
mm
2mm
Drill holes with the specified
diameter (here: 2mm).
2mm
4mm
4mm
4mm
4mm
4mm
4mm
Secure Wheel Pants with Silicon Glue.
Do not disregard this symbol!
Warning!
Apply instant glue
(CA glue, super glue).
Only cut the film.
Do not cut into the wood.
Only cut the film.
Do not cut into the wood.
Only cut the film.
Do not cut into the wood.
Install the hinges completely
before applying instant glue.
Horizontal / Vertical Tail
2
2.6 x 8mm TP
TP Screw
Bend as shown.
10
11
Rod
Rudder
Rudder
Elevator
Elevator
7
Apply epoxy glue.
2mm
Drill holes with the specified
diameter (here: 2mm).
2mm
Pay close attention here!
Do not disregard this symbol!
Warning!
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(CA glue, super glue).
Cut extra portion.
2mm
2mm
2mm
Be careful not to scorch the
heat-shrink tube!
Beware of the flame!
2mm
Warning!
Install the hinges completely
before applying instant glue.
Securely glue together. If it comes off
during flights, you may lose control of
your airplane, resulting in an accident !
Warning!
Securely glue together. If it comes off
during flights, you may lose control of
your airplane, resulting in an accident !
2.6 x 8mm
2mm
2mm
PP pipe
13
Linkage
8
Do not disregard this symbol!
Warning!
Warning!
PP
PP
6
2 x 16mm
Screw
2mm
Drill holes with the specified
diameter (here: 2mm).
Cut off shaded portion.
2mm
Must be purchased separately!
12
Linkage
Securely glue together. If it comes off
during flights, you may lose control of
your airplane, resulting in an accident !
2 x mm
2mm
Ensure smooth non-binding
movement while assembling.
Apply epoxy glue.
Adjust the travel of each control surface.
Please refer .
17
17
Assemble left and right sides
the same way.
Elevator
Elevator
Rudder
PP pipe
PP pipe
Pay close attention here!
2mm
/ ElevatorRudder
Cut off the PP pipe.
Elevator
Cut it in accordance with the contour of PP pipe.
Cut it in accordance with the contour of PP pipe.
9
Do not disregard this symbol!
Warning!
2mm
Drill holes with the specified
diameter (here: 2mm).
Cut off shaded portion.
2mm
Apply epoxy glue.
Linkage
14
Elevator Servo
Warning!
Rudder Servo
Throttle Servo
Securely glue together. If it comes off during flights, you may
lose control of
your airplane, resulting in an accident !
2mm
3mm
2mm
Throttle Rod
Linkage Stopper
2mm
Included with
the radio set.
Battery
Receiver
Adjust the travel of each control surface.
Please refer .
17
17
3mm
Set Screw
1
2mm
Nut
1
Linkage Stopper
1
2mm
Washer
1
Ensure smooth non-binding
movement while assembling.
Must be purchased separately!
Front
Making sure the line of edge,
apply epoxy glue.
Pay close attention here!
Secure foam padding with rubber bands or tape as required.
Install carefully the receiver and battery pack to ensure
that they will not move during flights.
If necessary, re-position receiver and battery
to get correct C of G.
17
2.6 x 8mm TP
TP Screw
4
2.6 x 8mm TP
TP Screw
4
10
2mm
pecified
diameter (here: 2mm).
Cut off shaded portion.
2mm
Pay close attention here!
Canopy
15
S
P
1
6
0
0
50mm
50mm
16mm
16mm
RUDDER
AILERON
ELEVATOR
10mm
10mm
Adjust the travel of each control surface to the values in the diagrams.
17
Decal
18
Position for diagram
Apply included decals. For the correct placement of decals,
please refer to box top.
CG
145mm
Position for diagram
Position for diagram
2.6 x 8mm
8mm
Silver Decal
Cut off.
16
Cowling
2 mm
2.6 x 8mm
N
A
RU
K
E
S
P
1600
2mm
Trim the cowling so it will match your engine.
2
mm
8
mm
Apply instant glue
(CA glue, super glue).
Must be purchased separately!
Assemble left and right sides
the same way.
*This aircraft is for intermediate to advanced builders and flyers only. Biginners connot fly and building this aircraft.
*This aircraft has been flight tested with snap-rolls and other aerobatic maneuvers. However, repeated violent
maneuvers may overstress the airframe. Please fly in a way that will not otherstress the airframe.
*Repeated flyng can cause stress cracks to appear in the wood and joints, please inspect after each flight. If any
abnormalities are noted, repair immediately befor the next flight to avoid accsidents.
*Glue joints can loosen even thoogh they appear to be tight. If you notice irregular flight, investigate the cause and
repair it befor the next flight.
*Even though the kit's supplied with fitted linkages, inprpely assembling then can result in binding or loose control
surfaces. This can cause flutter and aircraft control problems. Make suer all linkages are tight and control surfases
move properly before flying.
*This aircraft is designed for 2-stroke .90 or 4-stroke .90 sized engines only. Using larger, more powerful engens is not
safe and may result in airframe failure.Do not exceed the recommended engine size or engage in extreme aerobatic
maneuvers.
Do not overlook this symbol!
Warning!
90420-62
400
900
1900
3400
900
1790
90422-62
90421-62
900
Nylon Spinner (White)
90001
90002
Nylon Spinner (Red)
Nylon Spinner (Yellow)
11
Warning!
PARTS
No. Part Names Quantity
11181-01
11181-02
Cowling
Main gear
1
11181-05
1
5000
3800
1500
No. Part Names
:FOR JAPANESE MARKET ONLY.
Quantity
11181-04
11181-03
Canopy
Decale
2000
3000
OPTIONAL PARTS
No. Part Names
Wheel pants
1
(R) 1, (L) 1
200 200
200
Fuel Tube Stopper
OS70~OS120 (UNF 5/16 - 27)
OS.70~OS.120 (UNF 5/16 - 27)
:FOR JAPANESE MARKET ONLY.
90904
300
2800
200
2600
2800
90469
90907
PP
P.P. Pipe
90487-07
91490
No. Part Names
200
OFF
ON
Before Flying
Before enjoying flying your air-
plane, sufficiently make sure the
airfield is spacious. Always fly it
outside rooms in safe areas with
no debris or obstacles!
For radio equipment, refer to the
manual included with the radio.
Check that the spinner and the
propeller are securely fastened.
If the model begins to operate by
itself, there is another transmitter
on your frequency. Do not try to
operate your model under such
condition for it may go out of
control.
Fully extend
transmitter
antenna.
Switch on the transmitter.
Switch on the receiver.
Check that the wings are properly
and firmly affixed.
Flying
Fill in the fuel.
By moving the controls (trans-
mitter), check that all rudders
move the way you adjusted them.
For starting the engine, apply low throt-
tle and hold the engine starter against
the spinner.
Adjust the needle.
After Flying
Only use KYOSHO genuine parts.
Cautions for Safety
Always regulate the engine from behind,
but never from infront or from the sides,
because a rotating propeller might badly
injure you.
Do not allow watching people to get too
close to a rotating propeller.
Immediately disuse defective propellers
as well as deformed spinners.
If the batteries of the radio system
are flat, replace them with new ones.
Do not fly your airplane above people
standing around.
ON
ON
Hand-launch your airplane into the wind
and make it take off.
Do not fly your airplane when
there is a strong wind or side
wind.
Always land your airplane into the
wind.
Bring your airplane to a halt by
lowering the engine control trim.
After each flight, the engine is hot. Be-
ware of getting burned.
Wipe up any fuel deposits or dirt.
Never throw burning, gleaming or smoul-
dering things into fuel cans, even if
these happen to be empty. This could
result in serious injury.
WIND
WIND
OFF
OFF ON
Switch off the receiver.
Switch off the transmitter.
OFF
Draw the remaining fuel out of the tank
and fill it back into the can.
By moving the throttle control,
check that the engine carburetor
easily opens and closes.
R
THE FINEST RADIO CONTROL MODELS
PRINTED IN CHINA
62150110-1
Always do observe the following in order to prevent accidents!
Warning!
FLIGHT MANUAL
243-0034 153
046-229-4115
( ) 10:00~18:00
00
0 0 2 1 0 4 4 7 2 7 1
1 6 8 0
0 0 2 1 0 4
4 7 2 7 1
1 6 8 0
1,400
200
80
1,680
(1)
(2)
(2)
(3)
(4)
(1)
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他の言語で
- English: Kyosho SONIC SPORTS 1600 User manual
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