VL-40.5 Vacuum Circuit Breaker
VL-40.5 真空断路器
User Manual
⽤⼾⼿册
Caution!
Please read this manual carefully before installing and using the circuit breaker:
The installation and use of circuit breakers must comply with the requirements of this manual.
Circuit breaker should be used in accordance with the normal indoor environmental conditions.
Any operation and maintenance of the circuit breaker should be carried out by professional trained full-
time electrical personnel.
It is forbidden to operate the circuit breaker beyond its rated parameters.
Attention must be paid to any identification of circuit breakers.
It is necessary to ensure the applicability and safety of interlocking conditions and working procedures of
circuit breakers.
It is not allowed to carry out maintenance work when the switch cabinet and secondary control circuit are
charged.
It must be ensured that the circuit breaker is not impacted by any external force, otherwise the equipment
will be damaged.
Any illegal operation of the circuit breaker may damage the equipment and even cause serious accidents.
This manual should be placed in a convenient place.
Professional personnel should be responsible for the safety management of circuit breakers.
Contents
1. Overview .................................................................................................................................................................... 1
2. Structural principle ..................................................................................................................................................... 1
3. Technical parameter ................................................................................................................................................... 5
4. Propulsion mechanism ............................................................................................................................................... 7
5. Overall dimensions ..................................................................................................................................................... 8
6. Electrical wiring diagram .......................................................................................................................................... 11
7. Installation, commissioning and operation ................................................................................................................. 11
8. Maintenance ............................................................................................................................................................ 12
9. Transportation and storage ...................................................................................................................................... 14
10. Random documents ................................................................................................................................................ 14
11. Spare parts ............................................................................................................................................................. 14
1
1. Overview
1-1 General:
VL-40.5 vacuum circuit breaker (hereinafter referred to as circuit breaker) is applicable to AC 50Hz
and 35kV Power Systems, and can be used as protection and control equipment for industrial and mining
enterprises, power plants and substations, and is applicable to frequently operated occasions.
1-2 General provisions:
The circuit breaker complies with the following standards:
GB/T 1984 High-voltage alternating-current circuit-breakers
IEC 62271-100 High-voltage switchgear and controlgear - Part 100: Alternating current
circuit-breakers
IEC 60694 Common specifications for high-voltage switchgear and controlgear
standards
DL/T 403 HV vacuum circuit-breaker for rated voltage 12kV to 40.5kV
1-3 Normal operating conditions:
Ambient temperature
Maximum temperature: + 40ºC
Minimum temperature: - 25ºC
Maximum daily average temperature: + 35ºC
Ambient humidity
Daily average relative humidity: ≤95%
Monthly average relative humidity: ≤90%;
Daily average saturated vapor pressure: ≤2.2×10
-3
Mpa
Monthly average saturated vapor pressure: ≤1.8×10
-3
Mpa
Earthquake intensity: No higher than Level 8
Altitude: ≤ 1000m, conventional products can be used below 1000m above sea
level, and high-altitude products need to be noted when ordering.
Others: no inflammable and explosion hazard, no chemical corrosive gas and no violent vibration.
Note: in case of different use environment or other special requirements, it is necessary to consult with
the manufacturer.
2.
Structural principle
2-1 Main structure
The circuit breaker adopts integrated and modular design, and the overall structure is simple and
reasonable. It adopts upper and lower settings, with the arc extinguishing chamber part above and the
interlocking and operating mechanism part below. Special spring operating mechanism is used, without
adjustment, and the action is stable and reliable.
The vacuum arc extinguishing chamber of the three-phase conductive circuit of the circuit breaker is
arranged in the closed solid sealing pole column, which not only improves the insulation performance of the
2
phases, but also protects each phase circuit from the influence of the external bad environment, prevents
dust and foreign matters from entering the conductive circuit, and reduces the overall size of the circuit
breaker.
2-2 Operating mechanism
The operating mechanism of the circuit breaker is a spring energy storage mechanism. There are
closing unit, opening unit composed of one or several coils, auxiliary switch, indicating device and other
components in the mechanism box; the front is provided with closing and opening button, manual energy
storage operation hole, spring energy storage status indicator board and closing and opening indicator
board.(Fig.1, 2)
1 closing spring
2 closing/opening indicator
3 opening latch
4 charging indicator
5 counter
6 micro-switch
7 charging motor
8 manual charging shaft
9 motor output shaft
10 small gear
11 large gear
12 closing coil
13 closing plate
14 opening coil
15 over-current coil/secondary
tripping coil
Fig .1 front view of operation mechanism
3
16 energy storage keeping block
17 energy storage latch
18 closing interlock block
19 handcart interlock block
Fig. 2 side view of operating mechanism
20 upper terminal
21 vacuum chamber
22 fixed pole
23 lower terminal
24 insulating pull rod
25 threaded rod
26 connecting plate
27 crank arm
28 connecting plate
Fig. 3 internal structure diagram of circuit breaker
4
2-2-1 Energy storage
The energy required for closing the circuit breaker is provided by the closing spring. Energy storage
can be done either by motor or by hand with energy storage handle.
Energy storage operation: it is carried out by the energy storage motor 7 fixed on the frame or by
inserting the energy storage handle into the manual energy storage shaft 8 and shaking it clockwise. The
gear system is driven by motor output shaft 9 for electric energy storage, and the gear system is driven by
manual energy storage shaft 8 for manual energy storage. When the small gear rotates, it drives the big
gear to move together, thus pulling the energy storage spring to store energy. When the energy storage
position is reached, the energy storage holding block is supported by the energy storage holding block to
separate the clutch and maintain the energy storage position. The energy storage indicator board shows
the tension state of the tension spring, and the energy storage is completed. The micro switch cuts off the
power supply of the energy storage motor, and the circuit breaker is in the closing ready state.
2-2-2 Closing
During the closing process, whether manually pressing the "closing" button or remote operation to
make the closing coil 12 act, the energy storage holding device can be turned away from the energy
storage holding block. Under the action of the closing spring force, the cam drives the cam to rotate, and
the cam drives the connecting rod mechanism to drive the insulating rod 23 and the moving contact of the
arc extinguishing chamber to close.
After the closing action is completed, the opening holding switch and the opening half shaft are kept
in the buckle state. At the same time, the energy storage indicator board and auxiliary switch are reset,
and the motor power supply circuit is connected. If the external power supply is also connected, it will
enter the energy storage state again, and the connecting rod will pull the on / off indicator to indicate the
position of "┃", at the same time, pull the counter to realize counting, and drive the connecting rod to pull
the spindle to drive the auxiliary switch to switch.
Note: when the circuit breaker is in the closing state or the closing locking device is selected but the
external power supply is not connected, the circuit breaker is in the process of pushing, or the operating
handle of the pushing mechanism is not pulled out, the closing operation cannot be performed.
2-2-3 Opening
It can not only press the "opening" button, but also connect the external power supply to make the
opening coil or over-current coil act, so that the opening holding switch and the opening half axis are
unlocked to realize the opening operation. The energy stored by the contact spring and the opening
spring 25 separates the dynamic and static contacts of the arc extinguishing chamber 21. In the later stage
of the opening process, the hydraulic buffer absorbs the residual energy and limits the opening position.
Pull the "O" connecting rod to switch off the switch.
2-3 Anti misoperation interlock
The circuit breaker can provide perfect anti misoperation function
1. After the closing operation of the circuit breaker is completed, the closing interlocking board 18
rotates against the closing board 13, and it cannot be closed again when the circuit breaker is not opened.
5
2. After closing the circuit breaker, if the closing electric signal is not removed in time, the internal
anti tripping controller of the circuit breaker will cut off the closing circuit to prevent multiple reclosing.
3. When the handcart type circuit breaker fails to reach the test position or working position, the
handcart interlocking board 19 shall buckle the closing board and cut off the closing circuit to prevent the
circuit breaker from entering the load area in the closing state.
4. After the handcart type circuit breaker is closed in the working position or test position, the trolley
will not be able to move if the roller presses the pushing mechanism, so as to prevent pulling out or
pushing the load area in the closing state.
5. If electrical closing locking is selected, manual closing operation is prevented when the secondary
control power supply is not connected.
3.
Technical parameter
3-1 Main technical parameter
No.
Item
Unit
Value
1
Rated voltage
kV
40.5
2
Rated power frequency withstand voltage (1 min) 95/118
Rated lightning impulse withstand voltage 185/215
3
Rated frequency
Hz
50
4
Rated current
A
630/1250/1600/2000/2500/3150
5
Rated short circuit duration
s
4
6
Rated short-circuit breaking current
kA
25 31.5
7
Rated short-time withstand current 25 31.5
8
Rated short-circuit making current
kA
63 80
9
Rated peak withstand current
kA
63 80
10
Rated operation procedure
O-0.3s-CO-180s-CO
11
Opening/closing rating voltage
V
AC: 110/220; DC: 110/220
12
Rated voltage of energy storage motor
V
AC: 110/220; DC: 110/220
13
Classification
class
E2-M2-C2
6
3-2 Mechanical characteristic parameters
No.
Item
Unit
Value
1 Rated voltage A 630/1250/1600/2000/2500/3150
2 Contact distance mm
18±1.0 (Fixed sealing pole)
21±2.0 (Insulating cylinder)
3 Contact travel mm 4.0±1.0
4 Three-phase closing ms ≤2
5 Three-phase opening ms ≤2
6 Closing bounce time ms ≤3
7 Average opening speed m/s 1.3~1.9
8 Average closing speed m/s 0.5~1.0
9 Opening time (rated voltage) ms 20~50
10 Closing time (rated voltage) ms 30~70
11 Opening/closing rating voltage V AC: 110/220; DC: 110/220
12 Rated voltage of energy storage motor V AC: 110/220; DC: 110/220
13 Main loop resistance μΩ
630~1250A≤55; 1600~2000A≤45;
above 2500A≤35
14 Energy storage time s ≤10
3-3 Technical parameters of operating mechanism and locking electromagnet
Rate voltage
(V)
Energy storage
motor (A) Closing coil (A) Opening coil (A)
Lockout
electromagnet
(mA)
DC 110 2.0 2.2 2.2 35
DC 220 1.0 1.3 1.3 20
7
4. Propulsion mechanism
4-1 Cabinet entry of handcart
Close the valve of the interlocking piece 2 of the pushing mechanism, operate the left and right handles
1 to position B, and push the circuit breaker handcart into the switch cabinet along the guide rail until the
pins 5 on both sides correspond to the positioning holes of the switch cabinet. Release the left and right
handles to fix the circuit breaker handcart in the switch cabinet. Operate the grounding interlock handle 4
to position a to make it in the insertion position. (if the propulsion mechanism is not equipped with
grounding interlock, this step can be skipped).
4-2
Pushed in or pulled out
of handcart
Put the circuit breaker in the opening state (manual or electric), open the valve of the interlocking
piece 2, and insert the operating handle to make the circuit breaker advance and exit in the cabinet. When
the circuit breaker enters the working position or retreats to the test position, the "click" sound of clutch
slipping can be heard, and the handcart does not move. At this time, the shaking of the operating handle
should be stopped. The advancement and withdrawal of the circuit breaker handcart in the cabinet shall be
flexible without obvious jamming. (Note: when the circuit breaker touches the valve mechanism of the
cabinet and is almost in place, the propulsion force should be significantly increased, which is normal).
4-3 Closing operation
1. Push the handcart into the switch cabinet and operate the left and right handles to position A.
2. Open the earthing switch and operate the earthing interlock handle to the position A.
3. Press the interlocking piece and turn the main operating shaft clockwise with the handle to push the
circuit breaker to the working position in the cabinet.
4. Close the interlocking piece, close the circuit breaker and operate.
4-4 Emergency opening
When the switch cabinet is in an emergency, the emergency opening handle 3 rotates counterclockwise
to open the circuit breaker.
4-5 Illustration (working position)
1. Left and right handles
2. Interlocking piece
3. Emergency opening handle
4. Grounding interlock handle
5. Bolt
Fig.4 Schematic diagram of propulsion mechanism
8
5. Overall dimensions
●
Fixed sealing pole - 300mm apart
9
●
Fixed sealing pole - 440mm apart
10
●
Insulating cylinder- 300mm apart
11
6. Electrical wiring diagram
●
58 core, with auxiliary contact of propulsion mechanism
7. Installation, commissioning and operation
7-1 When the circuit breaker is lifted from the packing box, the hook shall be hung on the lifting
position with lifting mark on the circuit breaker. When moving, the upper and lower outlet arms shall not
be stressed, and the circuit breaker shall not be subject to large impact and vibration.
7-2 In case of problems in operation, determine the causes according to the table below. If it can't be
solved, please contact the manufacturer. Do not disassemble the circuit breaker by yourself.
12
No. Fault phenomena Reasons
1 Failure to closing
1. The breaker is in the closing position state
2. The handcart does not fully come into operation position or test position
3. The closing locking device is employed and the auxiliary supply is
unconnected or lower than the specifications
4. secondary circuit is incorrect
2
The handcart cannot be
pushed in or pulled out
1 The breaker is in the closing position state
2 The pushing- handle is not fully inserted into the pushing hole.
3. The pushing mechanism is not fully placed at the test position, so that the
clapper cannot be unlocked with the cabinet body
4. The cabinet body earthing interlocking is not released
7-3 The commissioning and operation work shall be carried out by specially trained personnel who
have a detailed understanding of the performance of the circuit breaker. The corresponding protection
and prevention measures must be considered in the work.
One of the preconditions for trouble free operation is to use the circuit breaker under normal working
conditions according to the corresponding provisions of GB /T 1984 and IEC 60694 standards.
●
Check the circuit breaker for damage or any other harmful environmental impact. If there is such a
phenomenon, it should be eliminated before power on to restore to normal working conditions.
●
Remove dirt, especially on the surface of insulating parts. These may be due to contamination during
transportation or storage, which may affect the insulation performance of the product.
● C
heck the connection status of primary circuit contact, secondary circuit connection and grounding body.
●
Manual operation test.
8.
Maintenance
Maintenance must be carried out by AEG personnel or the user's personnel who are familiar with the
equipment and have been trained and qualified. If the maintenance is carried out by the user's personnel,
the user shall be responsible for the consequences of the repair.
8-1 During normal use, the circuit breaker is free of maintenance. Because the circuit breaker has the
characteristics of simple structure and durability, it has a long service life. The maintenance work is
related to the wear and aging of parts. In order to make the circuit breaker work reliably, the interval time
and range of maintenance work needed to be carried out will depend on the influence of working
environment, operation times, operation time and short circuit current breaking times and other factors.
8-2 Before maintenance, all auxiliary power supply must be disconnected and there is no danger of
13
power transmission again. The circuit breaker itself is open and the spring is not stored energy. In order to
prevent accidents, special care should be taken in the operation mechanism.
8-3 Disassembly and replacement of circuit breaker parts shall be carried out by AEG personnel or
corresponding trained personnel, especially during reassembly, necessary adjustment shall be made.
8-4 Maintenance of circuit breaker
a. The operation structure shall be inspected when the circuit breaker has been operated for 5 years
(from the day when the new equipment is put into operation) or when the circuit breaker operates for the
specified times (5000 times for the circuit breaker with 25kA and below, 4000 times for the circuit
breaker with 31.5kA):
●
Cut off the energy storage power supply and operate the circuit breaker to close and open once to
release energy.
●
Check the grease condition of rolling or sliding bearing surface.
●
Check the correctness of each component function during electrical and mechanical action.
●
Do a comprehensive appearance inspection。
b. The operation structure shall be maintained after 10 years of operation (calculated from the day
when the new equipment is put into operation) or the operation times of the circuit breaker (25 kA and
less than 10000 times, 31.5 kA circuit breaker for 8000 times, 40kA circuit breaker for 5000 times):
●
Cut off the energy storage power supply and operate the circuit breaker to close and open once to
release energy.
●
Re apply grease to supporting shaft, rolling and sliding bearing.
●
Check the correctness of each component function during electrical and mechanical action.
●
Check the condition or looseness of fasteners installed at connecting rod, crank arm and supporting
rod.
●
During maintenance, it is important to check the parts which are subjected to high stress during
operation.
In case of replacement of parts, all fasteners shall be replaced.
Comprehensive review of operating mechanism.
8-5 After the circuit breaker has been running for about 5 years or when the operating mechanism is
under maintenance, the circuit breaker body should also be inspected. Especially when inspecting the
appearance, it is also necessary to check the contamination, damp and corrosion of the equipment
surface. Clean the dust on the surface of insulating parts with dry cloth, and then wipe all kinds of dirt
with silk cloth with household alkaline cleaning agent or safety cleaner (pay attention to whether the
detergent used is applicable to plastic and synthetic rubber materials), and do not use carbon
tetrachloride or trichloroethylene to wipe.
The minimum interval of the above inspection work shall be less than 5 years for the switchgear
operating in some special use occasions or under harmful environmental conditions (such as in the
environment with high pollution and heavy corrosive gas).
14
9.
Transportation and storage
9-1 When the product is transported, the circuit breaker shall be placed in a closed packing box
without energy storage, and a proper amount of desiccant shall be built in. The circuit breaker shall be
protected with plastic film to prevent water penetration during loading and unloading and dust intrusion
during storage.
9-2 The following tools shall be used to load and unload the packing box
●
Crane
●
Forklift
●
Driving
9-3 Pay attention to the following items during transportation:
●
Avoid shocks
●
Avoid other destructive mechanical forces
●
The lifting appliance should not be hooked on the circuit breaker body or operating mechanism. It
should be hooked at the lifting position with lifting mark.
9-4 The circuit breaker shall be stored in the state of opening of operating mechanism and energy
storage spring without energy storage.
Basic storage requirements
●
The dry and well ventilated storage room shall meet the relevant provisions of GB /T 1984 and
IEC 60694.
●
The temperature of the storage room shall not be lower than - 15 ° C.
●
Do not disassemble or damage the package. Cover with a protective light covering and maintain
adequate ventilation.
●
Regularly check whether there is condensation phenomenon and other conditions not suitable for
storage requirements.
10.
Random documents
a. Product certificate
b. Factory inspection report
c. Packing list
11.
Spare parts
When the user needs, the spare parts can be determined according to the following list, and put
forward when ordering, so as to meet the needs.
15
Order number
(SAP)
Product model
26400056 Over-current tripping coil (Y8)
36490042 Over-current control circuit board
26490381 Closing locking electromagnet (S4)
26490463 Closing/opening control circuit board (please mention: operation voltage, whether there is anti-
tripping, whether there is locking)
26490093 Closing/opening auxiliary switch (QF)
26490090 Handcart position auxiliary switch (S8, S9)
26490580 Energy storage position switch (S1, S2, S3)
26490598 Position locking switch (110V)
26490076 Position locking switch (220V)
26400055 Closing/Opening coil (110V)
26400054 Closing/Opening coil (220V)
26490375 Breaker energy-saving motor (110V)
26490359 Breaker energy-saving motor (220V)
26490349 Pushing handle for withdrawable-type breaker
26490365 Mechanism energy-saving handle
26490033 Counter
26490508 Propelling mechanism handle
16
注意安全！
在断路器安装使⽤前请仔细阅读本使⽤⼿册：
断路器的安装和使⽤必须遵守本⼿册的要求。
断路器的使⽤场合应符合⼾内正常的环境使⽤条件。
对断路器的任何操作和维护都应该由经过专业培训的专职电⽓⼈员进⾏。
禁⽌把断路器置于超出其额定参数的情况下运⾏。
必须注意断路器的任何标识。
必须保证断路器的联锁条件和⼯作规程的适⽤性和安全性。
不能在开关柜及⼆次控制回路带电的情况下从事检修⼯作。
必须确保断路器不受任何外力的冲击，否则将损坏设备。
对断路器的任何违规操作均可能损坏设备，甚⾄引起严重事故。
应把本⼿册放在可以⽅便拿到的地⽅。
应由专业⼈员负责断路器的安全管理。
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