ESAB RoboFeed 3004w - Aristo RoboFeed 3004w ユーザーマニュアル

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CN
Valid for serial no. 745-xxx-xxxx0461 165 001 CN 20120808
Aristo
®
RoboFeed 3004w

- 2 -
- 3 -
TOCz
变更技术 
1 4...............................................................
2  6...............................................................
2.1 6.....................................................................
3  6...........................................................
4 7...............................................................
4.1  7...............................................................
4.2 机器焊接 7.....................................................
5 8...............................................................
5.1 接器和控制 9.........................................................
5.2 水接头 10...................................................................
5.3 气流如果安 10...................................................
5.4 压力 11.................................................................
5.5 更换和插 11...........................................................
5.6 更换 11...............................................................
6  12...............................................................
6.1 检查和清洁 12...............................................................
7 12...........................................................
14....................................................................
 16..............................................................
 18................................................................
20..................................................................
© ESAB AB 2008
- 4 -
bm51d1za
1
ESAB
户应最 !守所有"#$
#$措施必%&'(所有)
*!'场所+,,!-
%./01,23备操4所有工。
备操当可567,8对操9并损坏
1. 本焊接%3
S
S :;<
S 5
S "#$措施
S 焊接和
2. 员必%
S 启动备时没有未/授权员滞在工区域。
S 弧时所有员均已受 $
3. 场所必%:
S '=
S 没有>
4. 
S ?戴推@$AB$C手套
S D勿戴易E9成烫松动FG,HIJK
5. L#$措施
S MNO
S  P。
S F<'$4清晰标Q,<<
S RS,4润滑和T
CN
© ESAB AB 2008
- 5 -
bm51d1za
,  !"。
。 , 

 。
 - 
S 根据'<并接地
S DUVWXY湿手套或?Y湿Z[摸带\]
S ^_和工`a
S 是安
 - 
S 持头]bc烟尘
S 烟尘和气bc呼吸区域和L区域在焊接时>抽气或d
 - , !"
S 护好
Aef。 焊接B0gB,?$护服
S '围屏或幕帘护旁h。
#$
S i(j可引6火灾因此,Dk没有易C性材料
% - &%

S 护好I。 I塞或听力<
S l告旁h7
'( - )'(*。
# 
%
&!
 A 。
, A
 
&!
 !,"#。
'()*+,-./0!
废旧气和 2002/96/EC
号欧m》"国家法律,n 寿命气和/备必
%在回收o4p
p,q/0回收o息是您。
更多,Dr ESAB /s
&!
$%&'
ESAB 12345678。
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© ESAB AB 2008
- 6 -
bm51d1za
2 
RoboFeed 3004w <' MIG/MAG 焊接和机器
2.1 )
t<k带有有易u\]vw
3 
RoboFeed 3004w
9 42 V 50-60 Hz
9:; 147 VA
<=I 8 A
>?@ 0.8-30.0 m/min
6A7 EURO
6
Fe
Ss
Al
xy
0.6-1.6 mm
0.6-1.2 mm
1.0-1.6 mm
0.8-1.6 mm
BC 7.3 kg
(ExxF) 362 x 246 x 235 mm
H
最大压力
 MIG/MAG 焊接
5

最大压力
50% /50% 烯基z
5
IJKL:
60% {
100% {
500 A
280 A
NO IP2X
PQ
{比是指在没有0|}在十 ~4焊接或 S
{'40°C。
NO
IP密封K,$止固4或水渗g$ IP2X Q<在室
NO
{比是指在没有0|}在十 ~4焊接S {'
40°C。
CN
© ESAB AB 2008
- 7 -
bm51d1za
4
+,-./
%
RHST/067U, V WT9
X9 YZ[
4.1 \]^
干扰CAN t%
器提
CAN t在控制_带有
<另外%如右图所
4.2 :<67_`
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© ESAB AB 2008
- 8 -
bm51d1za
5
01 234567:0 4
53-.49!
%
a+0bcdef
%
ghij k&
A
H 0935
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© ESAB AB 2008
- 9 -
bm51d1za
5.1 l7m)
1  - 源开启 9 接头接来^<)
却剂BLUE
2 吹扫开 10 j溅清*{接头
3 回焊 11 接头 <)
RED
4 12 接器 MarathonPact
5 接头 /^机器焊枪 13 护气接头
6 ELP* - 接头 焊枪 BLUE
和来^焊枪 RED 却剂
14 源焊接流接头 (OKC)
7 j溅清*{ 接头 15 接头器或前4 
<
8 焊枪接头 (EURO) 16 源控制tN
* ELP = ESAB ,D5.2
6
CN
© ESAB AB 2008
- 10 -
bm51d1za
[n
j溅清*{ (10)
护气 (13)
j溅清*{ (6)
来喷射清p焊枪导
吹扫 (2)
来测{气流动或洗气,在开始焊接前清*{气和水
源和4吹扫
回焊 (3)
回焊当您更换
点动 (4)
来当在没有打开焊接压时。
5.2 o7
带水接头<F备有检测 ELPESAB
),检查接水式焊枪时水泵启动
只有F ELP 源才54检测
5.3 H=(p
如果气流 3.5
l/min气流检测器断正在4焊接焊接断后控制<消息
CN
© ESAB AB 2008
- 11 -
bm51d1za
5.4 >
在导槽动后启动<器压力滚压力
压力5太大,点很)
1 2
)检查压力<是否正,0`a块木头 。
c木头 5 ¡焊枪时 1),应当滑动
如果c木头 5 ¡时握焊枪应当5
并弯曲 2
5.5 Rqr6
S 打开_
S 将压力感器向后折叠断开压力滑动
S ¢新焊 10-20
cm。在将焊<,£平焊]毛刺和¤h
S 4¥¦,4 口喷嘴或d导槽
S 固定压力感器
S _
5.6 Rq>s
S 打开_
S 将压力感器 (1)
向后折叠断开压力滑动
S §¨ (3) 1/4 断开压力
(2)并拉 断开压力
S 松开© (5)断开 (4),后拉
S,"反次序ª«
>stuvw
¬尺寸标Q,¨,)¥¦朝向^
&!
; <,=>?!
@ABC,  。.
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© ESAB AB 2008
- 12 -
bm51d1za
6 
( !)*、,"#$ %&
&!
'- ./()01*+,-2$%34 ./0512
6.1 xyz{
>|
定期检查<是否®灰尘
S ¯4°,应定期对<u\]4p和更换
注意如果#:<:,±压力滚和焊导槽异常u
6A
S ¯4°,应定期对焊枪易u\]4p和更换
定期吹洗焊导槽清洁[
7
363 45 ESAB 67897$ :;8<。=9 ESAB
>?@;:;<@。
RoboFeed 3004w 是根据国²和欧洲标 IEC/EN 60974-5 IEC/EN 60974-10.
4³和测´
&合所ª是已/4T。
0 ESAB /sµ¶,D ·最后¸
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- 13 -
notes
NOTES
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.............................................................................................................................................................
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© ESAB AB 2008
- 14 -
bm51e
© ESAB AB 2008
- 15 -
bm51e
RoboFeed 3004w
© ESAB AB 2008

- 16 -
bm51o
Ordering no. Denomination Type Note
0461 000 891
0461 030 990
Wire feed unit
Spare parts list
Aristo
R
RoboFeed 3004w
Aristo
R
RoboFeed 3004w
12 pole
Technical documentation is available on the Internet at www.esab.com
- 17 -
p
RoboFeed 3004w
© ESAB AB 2008

- 18 -
cm51vw
Item Ordering no. Denomination Wire type Wire dimensions
HI 1 0455 072 002
0456 615 001
Intermediate nozzle
Intermediate nozzle
Fe, Ss & cored
Al
HI 2 0469 837 880
0469 837 881
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 0.8-1.6 mm
HI 3 0191 496 114 Key
HI 4 0215 701 007 Locking washer
HI 5a 0459 440 001 Motor gear euro, drive gear
Item Ordering no. Denomination Wire type Wire dimensions Groove
typ
Roller
markings
HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V 0.6 S2 & 0.8 S2
0459 052 002 Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 1,0 mm V
0.8 S2 & 1.0 S2
0459 052 003 Feed/pressure rollers Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V 1.0 S2 & 1.2 S2
0459 052 013 Feed/pressure rollers Fe, Ss & cored Ø 1.4 & 1.6 mm V 1.4 S2 & 1.6 S2
0458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V-Knurled 1.0 R2 & 1.2 R2
0458 825 002 Feed/pressure rollers Cored Ø 1.2 & 1.4 mm V-Knurled 1.2 R2 & 1.4 R2
0458 825 003 Feed/pressure rollers Cored Ø 1.6 mm V-Knurled 1.6 R2 & 2.0 R2
0458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 & 1.0 A2
0458 824 002 Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 & 1.2 A2
0458 824 003 Feed/pressure rollers Al Ø 1.2 & 1.6 mm U 1.2 A2 & 1.6 A2
0458 874 002 Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 & 1.2 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item Ordering no. Denomination Notes
HI 6 Washer Ø 16/5x1
HI 7 Screw M4x12
HI 8 Screw M6x12
HI 9 Washer Ø 16/8.4x1.5
HI 10 0469 838 001 Cover
HI 11 0458 722 880 Axle and Nut
HI 12 0459 441 880 Gear adapter
HI 12 0455 053 881 Gear adapter Heavy duty with needle bearing
HI 13 0455 049 001 Inlet nozzle Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire
HI 14 0458 999 001 Shaft
HI 15 F102 440 880 Quick connector For Marathon Pac
TM
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
RoboFeed 3004w
© ESAB AB 2008
- 19 -
cm51vw
2
RoboFeed 3004w
© ESAB AB 2008
- 20 -
cm51va
Quick connector MarathonPact ............ F102 440 880
Adapterplate for mounting on the robot arm ..... 0461 173 880
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ESAB RoboFeed 3004w - Aristo RoboFeed 3004w ユーザーマニュアル

タイプ
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