INSTRUCTION MANUAL
KYOSHO RC SURFER
*SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
No.40906 ( ) / No.40006 ( )
REQUIRED FOR OPERATION
BEFORE YOU BEGIN
RADIO PREPARATION
ASSEMBLY
PRECAUTIONS WHEN USING A NI-CD BATTERY
HOW TO HANDLE ELECTRIC POWERED BOATS
SPARE PARTS & OPTIONAL PARTS
2
2 3
3
4 13
14
15 17
18
INDEX
First-time builders should seek the advice of experienced modellers before commencing
assembly and if they do not fully understand any part of the construction.
Assemble this kit only in places out of children's reach!
Take enough safety precautions prior to operating this model. You are responsible for this
model's assembly and safe operation!
Always keep this instruction manual ready at hand for quick reference, even after
completing the assembly.
This radio control model is not a toy.
*
*The product you have purchased is powered by a rechargeable battery. The battery is recyclable. At the end of its useful life, under
various national / state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for recycling options or proper disposal.
SAFETY PRECAUTIONS
Before commencing assembly, please read these instructions thoroughly!
Ni-Cd
C
2000 KYOSHO
LENGTH : 660mm
THE FINEST RADIO CONTROL MODELS
R
RADIO CONTROLLED
ELECTRIC POWERED SURFER
TOOLS REQUIRED
Sharp Hobby Knife
Phillips Screwdriver (L.M.S) Needle Nose Pliers
Awl
Scissors
Wire Cutters
Tape
Water-proofing Tape,
or Vinyl Tape
Hex Wrench
Instant Glue
Silicon Sealant
Sand Paper
1
Read through the manual before you begin, so
you will have an overall idea of what to do.
1 BEFORE YOU BEGIN (1)
Check all parts. If you find any defective or missing parts,
contact your local dealer or our Kyosho Distributor.
2
3
Symbols used throughout the instruction manual, comprise:
7.2V Ni-Cd Battery
Do not do that!
REQUIRED FOR OPERATION
2
Stick-type 2 channel radio
3 8
AA-size Batteries
(For Transmitter) 8 pcs.
For proper radio handling, refer to its manual.
AAAA
AAAA
2 2
2 channel & 2 servo radio for R/C models, and battery box.
Battery Box
AAAA
4
AA-size Batteries
(For Receiver) 4 pcs.
If already supplied with the radio,
there is no need to purchase a
battery box separately.
If using a radio you are in possession of, check the dimensions
of its servos against the diagram below.
< Suitable servo dimensions >
With a standard radio
20mm
under 20mm
40.5mm
under 40.5mm
36mm
under 36mm
DC CHARGER
7.5
DELTA PEAK AUTO-CUTOFF
WARNING HOT
WARNING HOT
Ni-Cd BATTERY
FUSE 7.5A
CHARG
E
ST
ART
Apply epoxy glue.
Apply instant glue (CA glue, super glue).
Apply grease.
Assemble as many times as specified
(here: twice).
x2
Assemble left and right sides the
same way.
Must be purchased separately!
Tentatively tighten.
Cut off excess.
Drill holes with the specified diameter
(here: 2mm).
Ensure smooth non-binding movement
while assembling.
Pay close attention here!
Assemble in the specified order.
2mm
TOOLS INCLUDED
1.5mm
2mm
Epoxy Glue
Epoxy A
Epoxy B
Cut off shaded portion.
SILICON
Fill in with Silicon Sealant.
Only supplied with complete sets.
Must be purchsed separately with other sets.
2
2 BEFORE YOU BEGIN (2)
5
The threads are stripped.Overtightened.
4
Types of screws:
Screw
Set ScrewSelf-tapping (TP) Screw
How size of screw is given:
Screw
3mm
12mm
TP
Self-tapping (TP) screws cut threads into the parts
when being tightened. Excessive force may
permanently damage parts when tightening TP
screws. It is recommended to stop tightening when
the part is securely attached or when some resistance
is felt after the threaded portion enters the plastic.
This kit contains many screws in and other hardware
different metric sizes and shapes. For your reference,
the figures in the manual show actual sizes. (Some
screws are extras.)
CH-2 CH-1
BATT.
RADIO PREPARATION
Set up a radio control system as indicated below.
1
Plug in connectors.
2
Install the AA-size batteries.
3
Extend the transmitter antenna. If not, the
range of the transmitter will not be sufficient!
4
Undo the receiver antenna. If not, the
range of the receiver will not be sufficient!
5
Center all trims. (Transmitter)
6
Switch on. (Transmitter)
7
Switch on. (Receiver)
8
Check that the servos move according
to your inputs. (Transmitter)
10
Switch off. (Transmitter)
11
Retract the antenna. (Transmitter)
9
Switch off. (Receiver)
Antenna
Connector
Receiver
Connector
Rudder Stick
Rudder Servo
Speed Control Servo
Switch
Battery Box
CH.2
CH.1
BATT
Rudder Trim
Speed Control Stick
Speed Control Trim
For forward move-
ment & stop.
Adjust so boat will not
speed off at once.
Rudder Stick
In addition to this page, read the instruc-tion
manual supplied with your radio as well.
For steering (left and
right bends).
CH-2 CH-1
BATT.
CH-2 CH-1
BATT.
Rudder Trim
For adjusting straightline
running.
Speed Control Stick
Speed Control Trim
Battery Cover
Handle
Antenna
Switch
3
Switch the rudder reverse switch (transmitter).
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6
7
Hull
2mm
Drill holes with the specified
diameter (here: 2mm).
2mm
Pay close attention here!
Hull
6
18
19
1
2
3
4
2
2x6mm
Silicone Tube (thin)
TP
Silicone Tube (thin)
2
2 x 6mm
TP Screw
TP
7
3 x 8mm
TP Screw
16
14
17
17
15
25
25
200mm
3x3mm
Hex Wrench (1.5mm)
1.5mm
1716
15
10mm
3x8mm
3x8mm
4mm
16
1mm
2mm
2mm
2mm
2mm
18
19
Front
Front
Note the direction.
Front
Tentatively tighten.
Cut silicon tube in half. The rest is used
at process .
Cut.
PP Pipe
Fill in with Silicon Sealant.
16
PP Pipe
Ensure no space remains for waterproof.
15
16
Assemble in the specified
order.
1
3 x 3mm
Set Screw
Do not do that!
Cut off shaded portion.
7
9
Hatch
Pay close attention here!
10
Hull
20
21
Hull
8
20
180mm 50mm
Silicone Tube (thick)
Silicone Tube (thick)
180mm
Silicone Tube (thick)
35mm
Cut.
20
22
23
24
25
26
23
24
25
21
15mm
22
5mm
Note the direction.
Apply grease thin.
O-ring
Sponge Tape
26
Sponge Tape
Apply epoxy glue. Apply instant glue (CA glue, super glue).
Apply grease.
Ensure no space remains
for waterproof.
Ensure no space remains for
waterproof.
Ensure no space remains for
waterproof.
8
12
Radio
2mm
Drill holes with the specified
diameter (here: 2mm).
Pay close attention here!
13
Hull
Main Hatch
11
12
18 21
4
18 21
4
5x15mm
5x15mm
5x15mm
5mm
28
3mm
Grommet
1
4
12
O-ring P5
O P5
1
12
O-ring P5
O P5
3 x 12mm
F/H Screw
2
4
5 x 15mm
Screw
4
5mm
Washer
1
30
O-ring P2
O P2
<OFF>
OFF
ON
<ON>
Switch
Note the direction.
30
29
30
31
12
33
32
37
37
12
31
Supplied with the switch.
2
3
1
1
Close up antenna hole with vinyl
tape.
Apply the decals , and
in this order.
28
28
Apply instant glue (CA glue,
super glue).
Assemble in the specified
order.
Do not do that!
Screw 5 x 15mm screws paying attention not to squeeze too much.
12
12
12
12
12
x4
Assemble as many times as specified
(here: twice).
x2
Fill in with Silicon Sealant.
Only supplied with complete sets.
Must be purchsed separately with other sets.
18
18
21
4
3x12mm
2
3
3
Decals
Decals
Decals
27
37
Apply decal to be centered
on the board.
2mm
Add epoxy glue to parting
line if it appears after
debarring.
Cut off shaded portion.
37
27
9
15
Pay close attention here!
16
Hull
Radio
Radio
14
40x10mm
10x20mm
Double-sided Tape
Double-sided Tape
Speed control servo
Supplied with the servo
34
35
36
37
37
37
35
35
40mm
10mm
10mm
10mm
Double-sided Tape
Cut off as above. The rest is used at
process .
Servo
17
17
20mm
Ensure a gap of 0.5mm.
0.5mm
With the speed control stick in neutral.
With the speed control stick pushed up.
OFF
ON
0.5mm
Cut off shaded portion.
Assemble the hatch and give a leak test by submerging board under water.
After the test, dry the board and remove .
For more water-proofing, apply Kyosho
water-proofing tape (No.94752) or vinyl
tape around the connection of servo, and
silicon sealant around the root of the cords.
Fill in with Silicon Sealant.
Only supplied with complete sets.
Must be purchsed separately with other sets.
Assemble as many times as specified
(here: twice).
x2
x2
10
18
Radio
Radio
17
35
40mm
10mm
10mm
Double-sided Tape
Cut.
11mm
Rudder servo
35
40mm
Double-sided Tape
Cut.
40mm
Adjust the position.
Adjust the position.
15mm
Use this hole.
Assemble in the specified
order.
2
Supplied with
the servo
1
Only supplied with complete sets.
Must be purchsed separately with other sets.
Pay close attention here!Cut off shaded portion.
11
20
21
Figure
Radio
Radio
19
38
39
40
Receiver
Plug in.
Add epoxy glue to parting line if it appears after debarring.
Plug in.
Part bag
Part bag
Battery Holder
Bind with tape.
Cut off shaded portion.
Adjust the angle as shown, and then tighten
the set screws.
Pay close attention here!
Only supplied with complete sets.
Must be purchsed separately with other sets.
Note the
direction.
12
23
Hull
24
Ni-Cd Battery
Figure
22
44
42
39
43
47
38
41
42
40
8mm
1
3mm
Nylon Nut
44
40mm
Magic Tape
Cut.
50mm
Magic Tape
50mm
Magic Tape
Ni-Cd Battery
40mm
Connect the cords only
when running the boat.
Only supplied with complete sets.
Must be purchsed separately with other sets.
44
44
Magic Tape
Pay close attention here!
Apply epoxy glue.
13
26
Pay close attention here!
Main hatch
Main hatch
25
45
12
12
12
16
16
20
17
12
11
18
20
18 20 19 17
18 20 19 17
17
17
12
45
5x15mm
5x15mm
5x15mm
10mm
2
45
O-ring S22.4
O S22.4
4
12
O-ring P5
O P5
4
5 x 15mm
Screw
2
2
1
1
Hex Wrench (1.5mm)
1.5mm
45
46
Silicone Tube (thin)
12
16
PP Pipe
Cut.
250mm
PP Pipe
250mm
Assemble in the specified
order.
Do not do that!
5x15mm
Set the hatch, paying attention not
to catch the cords under seal edge.
Screw 5 x 15mm screws paying attention
not to squeeze too much.
12
12
1
3
9
7
8
6
5
2
14
16
10
13
19
15
Cut off shaded portion.
01
05
OPERATING YOUR MODEL SAFELY
Do not put your hands or
any objects into rotating
parts, as this could result in
serious accidents!
The motor and Ni-Cd
battery get hot from run--
ning. Do not touch them
for a while after running.
Never dispose of Ni-Cd batteries into a fire, as these
can explode or emit noxious gases from heavy met-als
used in Ni-Cd batteries !
When disassembling or modifying Ni-Cd batteries.
Never do that!
For accident prevention, do not run your model under
the following circumstances:
Always be considerate of other beach users whilst using this
model.
When rivers are swollen or their current is strong!
With weak radio batteries!
Also make sure that nobody is using the same
frequency as you do at the same time!
When the boat behaves or operates strangely!
Operate your Kyosho R/C Surfer in waves under ..5m height. Do
not operate in heavy seas or when a storm warning is in force.
Operate Kyosho R/C Surfer at lifeguard patrolled beachs, and in
signposted surfcraft areas only. Stay away from swimmers. Notify
the lifeguard of your presence,and follow his/her instructions.
Do not dispose of Ni-Cd batteries! Return them to the
retail shop!
With R/C boats, discover a new world of pleasure.
Wheth-er you run your boat on lakes, rivers or else-
where, take precautionary measures to avoid accidents.
Pay attention to the waves and operate your board from shore.
Always keep model in sight,and within 20m--from shore.
Enjoy your R/C Surfer with your guardian/protector if you are
under 15 years old.
CHECK
When NOT using the model, always
switch off the receiver and transmitter!
Furthermore, disconnect the Ni-Cd
battery and remove it from the model!
This may lead to overheat and fires!
In order to avoid accidents and personal injury, be sure to observe the following:
Ni-Cd
Ba
tt
ery
7
.2
V
B
ATTER
YB
ATTER
Y
Never put the charger and Ni-Cd battery near flam--
mable material while charging as this may cause fires!
N
i-C
d B
att
er
y
7
.
2
V
N
i-C
d B
att
er
y
7
.
2
V
EXPLOSIVE
EXPLOSIVE
P
OWER 1
4
0
0
7.
2V
Under the following circumstances, short circuits may
oc-cur and result in fires or other accidents:
14
CH-2 CH-1
BATT.
15
PRE-RUN CHECKLIST
Are all screws securely tightened?
Are the radio batteries fully charged?
Is the Ni-Cd battery fully charged?
Does the rudder operate according to your inputs
on the transmitter?
Does the speed controller operate according to your
inputs on the transmitter?
Is the Ni-Cd battery securely attached?
Is the running area safe?
Is nobody on your frequency when running at the
same time in the same area?
Is the propeller securely attached?
Are all rotating parts greased?
Can all moving parts move freely, without binding?
PROPER OPERATING PROCEDURES
Extend the transmitter antenna
Switch on the transmitter.
Switch on the receiver
Make sure the speed controller operates
according to your inputs on the transmitter.
Make sure the running area is safe.
Connect the Ni-Cd battery.
Check the transmitter batteries
Fully charge the Ni-Cd battery.
OFF
ON
ON
CH-2 CH-1
BATT.
OFF
ON
OFF
31 2
5
4
10
6
7
8 9
AFTER RUNNING . . .
After finishing running, collect your
boat.
Switch off the receiver.
Switch off the transmitter.
Disconnect the Ni-Cd battery.
Remove dirt from the hull.
1
2
3
4 5
CH-2 CH-1
BATT.
CH-2 CH-1
BATT.
CH-2 CH-1
BATT.
C
H
-
2
C
H
-
1
BA
TT
.
Make sure the rudder operates according
to your inputs on the transmitter.
Ensure that the speed control servo is in
off position.
ON
OFF
CHECK
When NOT using the model, always
switch off the receiver and transmitter!
Furthermore, disconnect the Ni-Cd
battery and remove it from the model!
This may lead to overheat and fires!
Keep radio handset dry
at all times.
Avoid getting sand or water onto board interior
whilst changing batterys.
16
HOW TO SURF
STEP LAUNCHING R/C SURFER.
STEP GETTING "OUT THE BACK" OF THE WAVES.
STEP WAITING "OUT THE BACK" FOR THE GOOD WAVE.
STEP CATCHING AND RIDING A WAVE.
STEP CORNERING AND GETTING OFF WAVES.
Enjo y yo ur K yo sho R/C Surfe r on t he p ri nc ip le o f safety first.
Stee r R/ C Su rf er through su rf i n si mi la r wa y to R /C boats.
When launching, pay attention to oncoming
waves, to avoid falling in the water and wetting
the transmitter.
Launch R/C Surfer by placing into water during
flattest conditions between "sets"of waves.
Motor R/C Surfer out past small waves close to
shoreline.
Keep radio handset dry at all times.
Choose the easiest path out through the surf,
paying attention to avoid being hit by breaking
waves. Jump broken waves "whitewash"
straight on, and try to steer towards the
unbroken parts of the waves "shoulder".
Position R/C Surfer behind breaking wave area
"impact zone" for best wave selection.Operate
R/C surfer from beach away from shoreline.
keeping the model within 20m of operator.
When in position "out the back", point the R/C
Surfer towards shore, paying attention not to
get "caught inside", of oncoming breaking
waves. Try not to waste battery power whilst
waiting for wave.
When your selected wave begins to lift the tail
of the R/C Surfer, switch motor power on to
"take off". Adjust the speed of the R/C Surfer to
match the speed of the wave by using motor
switch on/off "stalling". After you have
mastered surfing straight to shore, begin
experimenting using rudder control to surf
across the waves "cornering".
Cornering is the starting point for advanced R/C
surfing. When the R/C Surfer has "taken off" and is
very close to the bottom of the wave, gently turn the
R/C Surfer "bottom turn" in required direction, paying
attention to the falling "lip". Stop "bottom turn" when
the R/C Surfer is surfing straight across the wave.
When desired length of ride is reached, or the wave
threatens to "dump" on the shoreline, another
"bottom turn" will direct the R/C Surfer over the back
of the wave "flicking off". Allways try to "flick off" to
avoid being "dumped" on shore by "closeout".
Use step (2) to get "out the back" again.
Pay attention to when the R/C Surfer begins to slow
down, as battery power gets low. When this begins to
happen, surf R/C Surfer closer to shore to be easily
retrieved. Save enough battery power to motor into
shore to avoid being caught "out the back" with no
power. Catch small wave straight to shore. Hold
transmitter high when retrieving R/C Surfer from surf.
Once retrieved, wash sand off R/C Surfer, and dry
well before battery removal/change.
Motor R/C Surfer out past small
waves close to shoreline.
Ni-Cd battery capacity is insufficient.
Speed control servo does
not operate.
Loose connectors.
Improper radio installation.
Replace with new batteries.
Correct as per radio instruction
manual.
Recharge Ni-Cd battery.
Make connectors tighter (e.g. with
minus screwdriver).
Switch on.Transmitter and/or receiver is not switched on.
Transmitter batteries are weak.
Motor does not rotate.
Improper radio installation. Correct as per instruction manual.
Dirt entered rotating parts. Clean and regrease.
When rotating by hand, propeller
feels heavy or does not rotate.
Even when releasing speed
control, boat will not stop.
Improper linkage adjustment. Adjust speed control trim on transmitter.
Should speed controller not return to
neutral, readjust linkages as per in-
struction manual.
Motor rotates but boat will not run.
Joint is not installed.
Or, screws are loose.
Tighten screws holding joint.
Motor trouble. Replace with new motor.
TROUBLESHOOTING
Make sure screws and nuts are securely tightened
and other parts are not worn.
Grease all rotating parts.
Repair the wiring should cords be damaged or drag
into rotating parts.
Should servo cords and the receiver antenna be
damaged, return them to the manufacturer for repair.
Make sure all parts are neither worn nor damaged.
Remove dirt from the hull.
Draw out water from inside the hull.
Oil the metal parts.
EVERYDAY MAINTENANCE
PROBLEM CAUSE
REMEDY
17
SPARE PARTS
*FOR JAPANESE MARKET ONLY.
OPTIONAL PARTS
*FOR JAPANESE MARKET ONLY.
SF-5
SF-4
48
x1
SF-6
Linkage Set
SF-7
Decal
SF-9
O
O-ring Hook
Hatch Set
Figure
SF-3
Stand
SF-8
Rudder Set
2500
1500
4200
650
600
1200
200
200
400
800
1200
SF-1
SF-2
5 15mm
5 15mm TH Screw Set
Surf Board
7500 200
38
39
40 41
x1
42
x2
27
x2
10
13 14 36
x1
8
9 15 16
x1
46
x1
5 15mm ,5mm x4
5 15mm Screw,5mm Washer x4
5 18 19
x1
Decal Set
400 200
17
, 1
Instead of
17
, 1pcs.
Fluorescent Silicone Tube
1795
KP/KY
Some of the parts included are not available as spare parts.
Purchase optional parts instead.
Color Silicone Tube
1790
20
x2
450
for Servo.Waterproofing Tape
94752
150 200
for receiver & battery box.Waterproofing Bag
TR-12
No.
No. Part Names
Description
(Key No. & Qty.)
11 23 24 25 37 x1
94427
D31xP1.4
Propeller (D31xP1.4)
43
x2
94441
Water Jacket
2
x1
200
94421
Motor Joint
3
x1
300
90497
Magic Tape
44
x2
200
94450
Waterproof Sponge Tape
26
x2
No.
No. Part Names
Description
(Key No. & Qty.)
250
94955
Inlet & Outlet Pipe
21
22
x1
1000
94995
(162mm)
Propeller Shaft (162mm)
3 6 7 47
x1
200
94871
O P2
Silicone O-ring (P2) Red
30
x10
Waterproof Switch Holder
94881
12
29
30
31
32
33
x1
650
200
94873
O P5
Silicone O-ring (P5) Red
12
x5
200
94855
3mm
3mm Grommet
28
x5
300 200
94722
Motor Mount
4
x1
2000
94741
Water Jacket Set
2 20 21
x1
96441
1mm
Sponge Tape (1mm)
35
x12
300
96551S
S
Motor Switch (S)
34
x1
900
200
94976
O S38
O-ring (S38)
24
x1
200
94975
O S22.4
O-ring (S22.4)
45
x5
No. Part Names Description No. Part Names Description
18
00
0 0 2 1 0 4 4 7 2 7 1
1 6 8 0
- -
0 0 2 1 0 4
4 7 2 7 1
1 6 8 0
1901 2
x 5%
1,400
200
80
1,680
(1)
(2)
(2)
(3)
(4)
(1)
153
TEL.046-229-4115
200
3 4
6 7
10 12200
2.
2
3 4
3 4
200
200
10 12
6 7
1.
243-0034 153
Tel.046-229-4115
(1)
(2)
1
2
1
2
(1) : 00210-4-47271
(2)
(
)
(3)
(4)
243-0034 153
Tel. 046-229-4115 10:00 18:00
200
200 1.05 1
40906
The servise mentioned below is available only for Japanese market.
243-0034 153
TEL.046- 9-4115
( ) 10 00 18 00
PRINTED IN JAPAN61920004-2
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他の言語で
- English: Kyosho 40906 User manual
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Kyosho SPEED VEE 800 ユーザーマニュアル
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