Table of contents
General information ...................... 1
Safety information....................... 1
Important labels........................... 2
Warning labels................................ 2
Caution labels................................. 2
Fueling instructions....................... 3
Gasoline......................................... 3
Engine oil........................................ 3
Propeller selection.........................4
Basic components..........................5
Main components...........................5
Fuel tank.......................................... 5
Fuel tank cap................................... 6
Air vent screw.................................. 6
Fuel cock......................................... 6
Gear shift lever................................ 6
Throttle grip..................................... 6
Throttle friction adjuster.................. 7
Engine stop lanyard switch............. 7
Engine stop button.......................... 7
Choke knob for pull type................. 8
Manual starter handle..................... 8
Steering friction adjuster................. 8
Trim rod ......................................... 8
Tilt support lever ............................9
Top cowling lock lever.................... 9
Engineoil warninglamp.................... 9
Operation.......................................10
Installation................................... 10
Mounting the outboard motor........ 10
Clamping the outboard motor........ 11
Breaking in engine...................... 12
Procedure for 4-stroke models...... 12
Preoperation checks................... 12
Fuel............................................... 12
Controls......................................... 12
Engine........................................... 12
Checking the engine oil level......... 12
Filling fuel for built-in tank............ 13
Operating engine......................... 13
Feeding fuel................................... 13
Starting engine............................... 14
Warming up engine..................... 16
Manual start models...................... 16
Shifting........................................ 16
Forward or reverse ........................16
Stopping engine.......................... 17
Procedure...................................... 17
Trimming outboard motor............ 17
Adjusting trim angle .......................17
Adjusting boat trim.........................18
Tilting up and down..................... 19
Procedure for tilting up ...................19
Procedure for tilting down ...............20
Maintenance..................................21
Specifications............................. 21
Transporting and storing
outboard motor......................... 22
Clamp screw mounting models..... 22
Storing outboard motor.................. 22
Procedure...................................... 23
Lubrication....................................... 23
U69M14E0.book Page 1 Monday, June 6, 2005 2:53 PM
Cleaning the outboard motor......... 25
Checking painted surface of
motor.......................................... 24
Periodic maintenance.................. 25
Replacement parts........................ 25
Maintenance chart......................... 25
Greasing........................................ 26
Cleaning and adjusting spark
plug............................................ 26
Checking fuel system.................... 27
Inspecting idling speed.................. 27
Checking wiring and
connectors.................................. 28
Exhaust leakage......................... 28
Water leakage............................. 28
Engine oil leakage........................ 28
Checking propeller....................... 28
Removing the propeller................ 29
Installing the Propeller.................. 29