Hitachi CR 18DSL Handling Instructions Manual

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Handling Instructions Manual

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Cordless Reciprocating Saw
충전
Máy cưa kiếm dùng pin

CR 14DSL
CR 18DSL
CR18DSL
Read through carefully and understand these instructions before use.
본 설명서를 자세히 읽고 내용을 숙지한 뒤 제품을 사용하십시오.
Đọc k và hiu rõ các hướng dn này trước khi s dng.
โปรดอานโดยละเอียดและทําความเขาใจกอนใชงาน
Handling instructions Hướng dn s dng
คูมือการใชงาน
급 설
2
123
456
789
10 11 12
13 14 15
1
2
3
4
5
6
7
8
9
0
*
^
#
$
!
@
%
&
q
(
)
e
w
r
t
1
1
3
#
^
$
$
^
$
$
^
&
$
&
3
4
5
6
$
BSL1430BSL1830
3
16 17 18
19 20 21
22 23 24
25 26 27
28 29 30
y
a
p
y
o
o
r
u
i
4
31 32 33
34
s
f
g
d
11.5 mm
3 mm
5
English
한국어
1
14.4 V Rechargeable battery (BSL1430)
14.4 V 충전 배터리 (BSL1430)
2
18 V Rechargeable battery (BSL1830)
18 V 충전 배터리 (BSL1830)
3
Latch
래치
4
Battery cover
배터리 커버
5
Terminals
전극
6
Ventilation holes
통풍구
7
Handle
핸들
8
Push
누름
9
Insert
삽입
0
Pull out
빼냄
!
Charger
충전기
@
Pilot lamp
충전기 표시등
#
Line
배터리 고정선
$
Lever
레버
%
Front cover
앞면 덮개
^
Blade
톱날
&
Plunger slit
플런저 구멍
*
Another blade
다른 톱날
(
Blade holder
톱날 홀더
)
Machine oil
기계 오일
q
Rubber cap
러버 캡
w
Blade hole
블레이드 구멍
e
Hexagonal bar wrench
육각 렌치 바
r
Base
기저부
t
Set screw 12 mm
12 mm 세트 나사
y
Lock-o button
잠금 해제 버튼
u
Free
해제
i
Lock
잠금
o
Stroke
스트로크
p
Remaining battery indicator switch
배터리 잔량 표시 스위치
a
Remaining battery indicator lamp
배터리 잔량 표시등
s
Wear limit
마모 한계
d
Nail of carbon brush
카본 브러시의 네일
f
Protrusion of carbon brush
카본 브러시의 돌출
g
Contact portion outside brush tube
브러시 튜브 외부의 접촉부
6
Tiếng Vit

1
Pin sc 14,4 V (BSL1430)
 14.4 V (BSL1430)
2
Pin sc 18 V (BSL1830)
 18 V (BSL1830)
3
Cht

4
Np pin

5
Đầu cui

6
Các l thông gió

7
Cm

8
Đẩy

9
Chèn

0
Kéo ra

!
B sc

@
Đèn báo

#
Dây dn

$
Cn gt

%
Np trước

^
Lưỡi cưa

&
Rãnh trượt

*
Lưỡi cưa khác

(
Kp lưỡi cưa

)
Du máy

q
Mũ cao su

w
Hc dao

e
Cơ lê vn bát giác

r
Đế

t
Vít chn 12 mm
 12 .
y
Nút tt

u
Nút nh

i
Khoá

o
Hành trình

p
Công tc đèn báo lượng pin còn li

a
Đèn báo lượng pin còn li

s
Gii hn hao mòn

d
Đinh chi than

f
Phn li chi than

g
Phn tiếp xúc bên ngoài v chi

English
7
GENERAL SAFETY RULES
WARNING!
Read all instructions
Failure to follow all instructions listed below may result in
electric shock, re and/or serious injury.
The term “power tool” in all of the warnings listed below
refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust
of fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodi ed plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the in uence of drugs, alcohol or
medication.
A moment of inattention while operating power tools
may result in serious personal injury.
b) Use safety equipment. Always wear eye
protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in
the o position before plugging in.
Carrying power tools with your nger on the switch or
plugging in power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of these devices can reduce dust related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and o .
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may a ect the power
tools’ operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc., in accordance with these instructions and
in the manner intended for the particular type
of power tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations di erent from
intended could result in a hazardous situation.
5) Battery tool use and care
a) Ensure the switch is in the o position before
inserting battery pack.
Inserting the battery pack into power tools that have
the switch on invites accidents.
b) Recharge only with the charger speci ed by the
manufacturer.
A charger that is suitable for one type of battery pack
may create a risk of re when used with another
battery pack.
c) Use power tools only with speci cally designated
battery packs.
Use of any other battery packs may create a risk of
injury and re.
English
8
d) When battery pack is not in use, keep it away
from other metal objects like paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal to
another.
Shorting the battery terminals together may cause
burns or a re.
e) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
6) Service
a) Have your power tool serviced by a quali ed
repair person using only identical replacement
parts.
This will ensure that the safety of the power tool is
maintained.
PRECAUTION
Keep children and in rm persons away.
When not in use, tools should be stored out of reach of
children and in rm persons.
PRECAUTIONS FOR CORDLESS JIG SAW
1. Always charge the battery at a temperature of 10 – 40°C.
A temperature of less than 10°C will result in over
charging which is dangerous. The battery cannot be
charged at a temperature higher than 40°C.
The most suitable temperature for charging is that of 20 –
25°C.
2. Do not use the charger continuously.
When one charging is completed, leave the charger for
about 15 minutes before the next charging of battery.
3. Do not allow foreign matter to enter the hole for
connecting the rechargeable battery.
4. Never disassemble the rechargeable battery and
charger.
5. Never short-circuit the rechargeable battery. Short-
circuiting the battery will cause a great electric current
and overheat. It results in burn or damage to the battery.
6. Do not dispose of the battery in re.
If the battery is burnt, it may explode.
7. When cutting in wall, oor or ceiling, check for buried
electric power cord, etc.
8. Bring the battery to the shop from which it was purchased
as soon as the post-charging battery life becomes too
short for practical use. Do not dispose of the exhausted
battery.
9. Using an exhausted battery will damage the charger.
10. Do not insert object into the air ventilation slots of the
charger.
Inserting metal objects or in ammables into the charger
air ventilation slots will result in electrical shock hazard or
damaged charger.
11. When using this unit continuously, the unit may overheat,
leading to damage in the motor and switch. Please leave
it without using it for approximately 15 minutes.
12. Wear earplugs to protect your ears during operation.
13. Do not touch the blade during or immediately after
operation. The blade becomes very hot during operation
and could cause serious burns.
14. Always hold the body handle and front cover of the power
tool rmly. Otherwise the counterforce produced may
result in inaccurate and even dangerous operation.
15. Remove the battery from tool or place the switch in the
locked or o position before making any adjustments,
changing accessories, or storing the tools.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with the
protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes of
overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand, please
be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
During work make sure that swarf and dust do not fall on
the battery.
Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
Do not store an unused battery in a location exposed to
swarf and dust.
Before storing a battery, remove any swarf and dust that
may adhere to it and do not store it together with metal
parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject the
battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
speci ed.
7. If the battery charging fails to complete even when a
speci ed recharging time has elapsed, immediately stop
further recharging.
8. Do not put or subject the battery to high temperatures or
high pressure such as into a microwave oven, dryer, or
high pressure container.
9. Keep away from re immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears abnormal
during use, recharging or storage, immediately remove it
from the equipment or battery charger, and stop use.
CAUTION
1. If liquid leaking from the battery gets into your eyes, do not
rub your eyes and wash them well with fresh clean water
such as tap water and contact a doctor immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you nd rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using the
battery for the rst time, do not use and return it to your
supplier or vendor.
English
9
WARNING
If an electrically conductive foreign object enters the terminals
of the lithium ion battery, a short-circuit may occur resulting
in the risk of re. Please observe the following matters when
storing the battery.
SPECIFICATIONS
Power Tool
Model CR14DSL CR18DSL
No-load speed 0 – 2100 /min
Stroke 28 mm
Capacity
Mild Steel Pipe: O.D. 90 mm
Vinyl Chloride Pipe: O.D. 90 mm
Wood: Depth 90 mm
Mild Steel Plate: Thickness 10 mm
Rechargeable battery BSL1430: Li-ion 14.4 V (3.0 Ah, 8 cells) BSL1830: Li-ion 18 V (3.0 Ah, 10 cells)
Weight 3.3 kg 3.4kg
Charger
Model UC18YRSL
Charging voltage 14.4 V – 18 V
Weight 0.6 kg
STANDARD ACCESSORIES
CR14DSL
CR18DSL
(2LSCK)
1
Charger .......................................... 1
2
Battery ........................................... 2
3
Battery cover .................................. 1
4
Plastic case .................................... 1
5
Hexagonal bar wrench ................... 1
6
Blade (No. 103) .............................. 1
CR14DSL
CR18DSL
(NN)
1
Blade (No. 103) .............................. 1
2
Hexagonal bar wrench ................... 1
Standard accessories are subject to change without notice.
OPTIONAL ACCESSORIES (sold separately)
1. Battery
<BSL1430>
<BSL1830>
Do not place electrically conductive cuttings, nails,
steel wire, copper wire or other wire in the storage
case.
Either install the battery in the power tool or store
by securely pressing into the battery cover until the
ventilation holes are concealed to prevent short-
circuits (See Fig. 1).
2. Blades
(1) No. 1 Blade (11) No. 102 Blade
(2) No. 2 Blade (12) No. 103 Blade
(3) No. 3 Blade (13) No. 104 Blade
(4) No. 4 Blade (14) No. 105 Blade
(5) No. 5 Blade (15) No. 106 Blade
(6) No. 8 Blade (16) No. 107 Blade
(7) No. 9 Blade (17) No. 108 Blade
(8) No. 95 Blade (18) No. 121 Blade
(9) No. 96 Blade (19) No. 131 Blade
(10) No. 101 Blade (20) No. 132 Blade
(1) – (9): HCS Blades (HCS: Highspeed Carbon Steel)
(10) – (20): Bl-METAL Blades.
Refer to Table 5, 6 and 7 for use of the blades.
Optional accessories are subject to change without notice.
APPLICATIONS
Cutting pipe and angle steel.
Cutting various lumbers.
Cutting mild steel plates, aluminum plates, and copper
plates.
Cutting synthetic resins, such as phenol resin and vinyl
chloride.
For details refer to the section entitled “SELECTION OF
BLADES”.
BATTERY REMOVAL/INSTALLATION
1. Battery removal
Hold the handle tightly and push the battery latches (2
pcs.) to remove the battery (See Figs. 1 and 2).
CAUTION
Never short-circuit the battery.
2. Battery installation
Insert the battery while observing its polarities (See
Fig. 2).
English
10
CHARGING
Before using the power tool, charge the battery as follows.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charger’s pilot
lamp will blink in red. (At 1-second intervals)
2. Insert the battery into the charger.
Firmly insert the battery into the charger until the line is
visible, as shown in Fig. 3, 4.
3. Charging
When inserting a battery in the charger, charging will
commence and the pilot lamp will light continuously in
red.
When the battery becomes fully recharged, the pilot lamp
will blink in red. (At 1-second intervals) (See Table 1)
(1) Pilot lamp indication
The indications of the pilot lamp will be as shown in
Table 1, according to the condition of the charger or the
rechargeable battery.
Table 1
Indications of the pilot lamp
The pilot lamp
lights or blinks
in red.
Before
charging
Blinks
Lights for 0.5 seconds. Does not light for 0.5
seconds. (o for 0.5 seconds)
While
charging
Lights
Lights continuously
Charging
complete
Blinks
Lights for 0.5 seconds. Does not light for 0.5
seconds. (o for 0.5 seconds)
Charging
impossible
Flickers
Lights for 0.1 second. Does not light for 0.1
seconds. (o for 0.1 seconds)
Malfunction in the battery or
the charger.
The pilot lamp
lights in green.
Overheat
standby
Lights
Lights continuously
Battery overheated.
Unable to charge
(Charging will commence
when battery cools).
(2) Regarding the temperatures of the rechargeable battery
The temperatures for rechargeable batteries are as
shown in Table 2, and batteries that have become hot
should be cooled for a while before being recharged.
Table 2 Recharging ranges of batteries
Rechargeable batteries
Temperatures at which the
battery can be recharged
BSL1430, BSL1830 0°C – 50°C
(3) Regarding recharging time
Depending on the combination of the charger and
batteries, the charging time will become as shown in
Table 3.
Table 3 Charging time (At 20°C)
Charger
Battery
UC18YRSL
BSL1430, BSL1830 Approx. 45 min.
NOTE:
The charging time may vary according to temperature
and power source voltage.
4. Disconnect the charger’s power cord from the
receptacle.
5. Hold the charger rmly and pull out the battery.
NOTE:
After operation, pull out batteries from the charger rst,
and then keep the batteries properly.
How to make the batteries perform longer
(1) Recharge the batteries before they become completely
exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery. If
you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after use.
If such a battery is recharged immediately after use, its
internal chemical substance will deteriorate, and the
battery life will be shortened. Leave the battery and
recharge it after it has cooled for a while.
CAUTION
When the battery charger has been continuosly used,
the battery charger will be heated, thus constituting
the cause of the failures. Once the charging has been
completed, give 15 minutes rest until the next charging.
If the battery is recharged when it is warm due to battery
use or exposure to sunlight, the pilot lamp may light in
green.
The battery will not be recharged. In such a case, let the
battery cool before charging.
When the pilot lamp ickers in red (at 0.2-second
intervals), check for and take out any foreign objects
in the charger’s battery installation hole. If there are no
foreign objects, it is probable that the battery or charger
is malfunctioning. Take it to your authorized Service
Center.
English
11
PRIOR TO OPERATION
1. Mounting the blade
This unit employs a detachable mechanism that enables
mounting and removal of saw blades without the use of a
wrench or other tools.
(1) Turn on and o the switching trigger several times so
that the lever can jump out of the front cover completely.
Thereafter, turn o the switch and remove the battery.
(Fig. 5)
CAUTION
Be absolutely sure to keep the switch turned o and the
battery removed to prevent any accident.
(2) Push the lever in the direction of the arrow mark shown in
Fig. 6 marked on the lever (Fig. 6).
(3) Insert the saw blade all the way into the small slit of the
plunger tip with the lever pushing. You can mount this
blade either in the upward or downward direction (Fig. 7,
Fig. 8).
(4) When you release the lever, the spring force will return
the lever to the correct position automatically (Fig. 9).
(5) Pull the back of the saw blade two or three times by hand
and check that the blade is securely mounted. When
pulling the blade, you will know it is properly mounted if it
clicks and the lever moves slightly. (Fig. 10)
CAUTION
When pulling the saw blade, be absolutely sure to pull it
from the back. Pulling other parts of the blade will result
in an injury.
2. Dismounting the blade
(1) Turn on and o the switching trigger several times so
that the lever can jump out of the front cover completely.
Thereafter, turn o the switch and remove the battery.
(Fig. 5)
CAUTION
Be absolutely sure to keep the switch turned o and the
battery removed to prevent any accident.
(2) After you have pushed the lever in the direction of the
arrow mark shown in Fig. 6 and secured it, turn the blade
so it faces downward. The blade should fall out by itself.
If the blade doesn’t fall out, pull it out by hand.
CAUTION
Never touch the saw blade immediately after use. The
metal is hot and can easily burn your skin.
WHEN THE BLADE IS BROKEN
Even when the saw blade is broken and remains inside
the small slit of the plunger, it should fall out if you push
the lever in the direction of the arrow mark, and face the
blade downward. If it doesn’t fall out itself, take it out
using the procedures explained below.
(1) If a part of the broken saw blade is sticking out of the
small slit of the plunger, pull out the protruding part and
take the blade out.
(2) If the broken saw blade is hidden inside the small slit,
hook the broken blade using a tip of another saw blade
and take it out. (Fig. 11)
MAINTENANCE AND INSPECTION OF SAW BLADE
MOUNT
(1) After use, blow away sawdust, earth, sand, moisture,
etc., with air or brush them away with a brush, etc., to
ensure that the blade mount can function smoothly.
(2) As shown in Fig. 12, carry out lubrication around the
blade holder on a periodic basis by use of cutting uid,
etc.
NOTE:
Continued use of the tool without cleaning and lubricating
the area where the saw blade is installed can result in
some slack movement of the lever due to accumulated
sawdust and chips. Under the circumstances, pull a
rubber cap provided on the lever in the direction of an
arrow mark as shown in Fig. 13 and remove the rubber
cap from the lever. Then, clean up the inside of the
blade holder with air and the like and carry out su cient
lubrication.
The rubber cap can be tted on if it is pressed rmly onto
the lever. At this time, make certain that there exists no
clearance between the blade holder and the rubber cap,
and furthermore ensure that the saw-blade-installed area
can function smoothly.
CAUTION
Do not use any saw blade with a worn-out blade hole.
Otherwise, the saw blade can come o , resulting in
personal injury. (Fig. 14)
3. Moving the base
Loosen the set screw and move the base forward, as
shown in Fig. 15, Fig. 16. Tighten the set screw slightly,
ensure the base does not move back and forth, and
rmly tighten the set screw. Ensure that the base does
not contact the blade.
4. Con rm that the battery is mounted correctly
HOW TO USE
CAUTION
Do not carry tools with your nger on the switch. A
sudden startup can result in an unexpected injury.
Be careful not to let sawdust, earth, moisture, etc., enter
the inside of the machine through the plunger section
during operation. If sawdust and the like accumulate in
the plunger section, always clean it before use (refer to
Fig. 5).
Do not remove the front cover.
Be sure to hold the body from the top of the front cover
(refer to Fig. 5).
During use, press the base against the material while
cutting.
Vibration can damage the saw blade if the base is not
pressed rmly against the workpiece.
Furthermore, a tip of the saw blade can sometimes
contact the inner wall of the pipe, damaging the saw
blade.
Select a saw blade of the most appropriate length.
Ideally, the length protruding from the base of the saw
blade after subtracting the stroke quantity should be
larger than the material (see Fig. 18 and Fig. 20).
If you cut a large pipe, large block of wood, etc., that
exceeds the cutting capacity of a blade; there is a risk
that the blade may contact with the inner wall of the pipe,
wood, etc., resulting in damage (Fig. 19, Fig. 21).
1. Switch operation
(1) Lock-o button
The tool is equipped with a lock-o button. To activate
the trigger lock, move the button to the right position.
Move the button to the left to operate the tool. (Fig. 17)
Always lock the switch when carrying or storing the tool
eliminate unintentional starting.
(2) Trigger switch
This tool is equipped with a variable speed controlled
trigger switch. The tool can be turned "ON" or "OFF" by
squeezing or releasing the trigger. The blade plunger
stroke rate can be adjusted from the minimum to
maximum nameplate stroke rate by the pressure you
apply to the trigger. Apply more pressure to increase the
speed and release pressure to decrease speed.
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2. Cutting metallic materials
CAUTION
Press the base rmly against the workpiece.
Never apply any unreasonable force to the saw blade
when cutting. Doing so can easily break the blade.
The motor can be locked sometimes, depending
on the combination of the material to be cut and the
blade. Whenever the motor gets locked, switch it o
immediately.
(1) Fasten a workpiece rmly before operation. (Fig. 22)
(2) When cutting metallic materials, use proper machine
oil (turbine oil, etc.). When not using liquid machine oil,
apply grease over the workpiece.
CAUTION
The service life of the saw blade will be drastically
shortened if you don’t use machine oil.
3. Cutting lumber
When cutting lumber, make sure that the workpiece is
fastened rmly before beginning. (Fig. 23)
CAUTION
Never apply any unreasonable force to the saw blade
when cutting. Also remember to press the base against
the lumber rmly.
4. Sawing curved lines
We recommend that you use the BI-METAL blade
mentioned in Table 6 for the saw blade since it is tough
and hardly breaks.
CAUTION
Delay the feed speed when cutting the material into small
circular arcs. An unreasonably fast feed may break the
blade.
5. Plunge cutting
With this tool, you can perform plunge cutting on plywood
panels and thin board materials. You can carry out
pocket cutting quite easily with the saw blade installed
in reverse as illustrated in Fig. 25, Fig. 27, and Fig. 29.
Use the saw blade that is as short and thick as possible.
We recommend for this purpose that you use BI-METAL
Blade No. 132 mentioned in Table 6. Be sure to use
caution during the cutting operation and observe the
following procedures.
(1) Press the lower part (or the upper part) of the base
against the material. Pull the switch trigger while keeping
the tip of the saw blade apart from the material (Fig. 24,
Fig. 25).
(2) Raise the handle slowly and cut in with the saw blade
little by little (Fig. 26, Fig. 27).
(3) Hold the body rmly until the saw blade completely cuts
into the material (Fig. 28, Fig. 29).
CAUTION
Avoid plunge cutting for metallic materials. This can
easily damage the blade.
Never pull the switch trigger while the tip of the saw blade
is pressed against the material. If you do so, the blade
can easily be damaged when it collides with the material.
Make absolutely sure that you cut slowly while holding
the body rmly. If you apply any unreasonable force to
the saw blade during the cutting operation, the blade can
easily be damaged.
NOTE
The use of the battery BSL1430 and BSL1830 in
a cold condition (below 0 degree Centigrade) can
sometimes result in the weakened cutting torque and
reduced amount of work. This, however, is a temporary
phenomenon, and returns to normal when the battery
warms up.
6. About Remaining Battery Indicator
When pressing the remaining battery indicator switch,
the remaining battery indicator lamp lights and the
battery remaining power can be checked. (Fig. 30) When
releasing your nger from the remaining battery indicator
switch, the remaining battery indicator lamp goes o . The
Table 4 shows the state of remaining battery indicator
lamp and the battery remaining power.
Table 4
State of lamp Battery Remaining Power
The battery remaining power is
enough.
The battery remaining power is a half.
The battery remaining power is nearly
empty.
Re-charge the battery soonest
possible.
As the remaining battery indicator shows somewhat
di erently depending on ambient temperature and
battery characteristics, read it as a reference.
NOTE:
Do not give a strong shock to the switch panel or break it.
It may lead to a trouble.
To save the battery power consumption, the remaining
battery indicator lamp lights while pressing the remaining
battery indicator switch.
SELECTION OF BLADES
To ensure maximum operating e ciency and results, it is
very important to select the appropriate blade best suited to
the type and thickness of the material to be cut.
NOTE:
Dimensions of the workpiece mentioned in the table
represent the dimensions when the mounting position
of the base is set nearest to the body of the Cordless
Reciprocating Saw. Caution must be exercised since
dimensions of the workpiece will become smaller if the
base is mounted far away from the body of the Cordless
Reciprocating Saw.
1. Selection of HCS blades
The blade number of HCS blades in Table 5 is engraved
in the vicinity of the mounting position of each blade.
Select appropriate blades by referring to Tables 5 and 7
below.
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13
Table 5: HCS blades
Blade
No.
Uses
Thickness
(mm)
No. 1 For cutting steel pipe less than
100 mm in diameter
2.5 – 6
No. 2 For cutting steel pipe less than
30 mm in diameter
2.5 – 6
No. 3 For cutting steel pipe less than
30 mm in diameter
Below 3.5
No. 4 For cutting and roughing lumber 50 – 70
No. 5 For cutting and roughing lumber Below 30
No. 8 For cutting vinyl chloride pipe less
than 100 mm in diameter
2.5 – 15
For cutting and roughing lumber Below 100
No. 9 For cutting mild steel pipe less than
100 mm in diameter when used
with cut o guide
2.5 – 6
No. 95 For cutting stainless steel pipe less
than 100 mm in diameter
Below 2.5
No. 96 For cutting stainless steel pipe less
than 30 mm in diameter
Below 2.5
NOTE:
No. 1 – No. 96 HCS blades are sold separately as
optional accessories.
2. Selection of BI-METAL blades
The BI-METAL blade numbers in Table 6 are described
on the packages of special accessories. Select
appropriate blades by referring to Table 6 and 7 below.
Table 6: Bl-METAL blades
Blade
No.
Uses
Thickness
(mm)
No. 101 For cutting steel and stainless pipes
less than 60 mm in outer diameter
2.5 – 6
No. 102 For cutting steel and stainless pipes
less than 100 mm in outer diameter
2.5 – 6
No. 103 For cutting steel and stainless pipes
less than 60 mm in outer diameter
2.5 – 6
No. 104 For cutting steel and stainless pipes
less than 100 mm in outer diameter
2.5 – 6
No. 105 For cutting steel and stainless pipes
less than 60 mm in outer diameter
2.5 – 6
No. 106 For cutting steel and stainless pipes
less than 100 mm in outer diameter
2.5 – 6
No. 107 For cutting steel and stainless pipes
less than 60 mm in outer diameter
Below 3.5
No. 108 For cutting steel and stainless pipes
less than 100 mm in outer diameter
Below 3.5
No. 121 For cutting and roughing lumber 100
No. 131 For cutting and roughing lumber 100
No. 132 For cutting and roughing lumber 100
NOTE:
No. 101 – No. 132 BI-METAL blades are sold separately
as optional accessories.
3. Selection of blades for other materials
Table 7
Material to
be cut
Material
quality
Thickness
(mm)
Blade No.
Iron plate Mild steel
plate
2.5 – 10 No. 1, 2, 101,
102, 103, 104,
105, 106, 131
Below 3.5 No. 3, 107, 108
Nonferrous
metal
Aluminium,
Copper and
Brass
5 – 20 No. 1, 2, 101,
102, 103, 104,
105, 106, 131,
132
Below 5 No. 3, 107, 108
Systhetic
resin
Phenol resin,
Melamine
resin, etc.
10 – 50 No. 1, 2, 4, 101,
102, 103, 104,
131, 132
5 – 30 No. 3, 5, 8, 105,
106, 107, 108
Vinyl chloride,
Acrylic resin,
etc.
10 – 60 No. 1, 2, 4, 101,
102, 103, 104,
131, 132
5 – 30 No. 3, 5, 8, 105,
106, 107, 108
MAINTENANCE AND INSPECTION
CAUTION
Be sure to turned o the switch and remove the battery
before maintenance and inspection.
1. Inspecting the blade
Continued use of a dull or damaged blade will result in
reduced cutting e ciency and may cause overloading of
the motor. Replace the blade with a new one as soon as
excessive abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that
they are properly tightened. Should any of the screws be
loose, retighten them immediately. Failure to do so could
result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the power
tool. Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes (Fig. 31)
The motor employs carbon brushes which are
consumable parts. Since and excessively worn carbon
brush can result in motor trouble, replace the carbon
brush with new ones when it becomes worn to or near
the "wear limit". In addition, always keep carbon brushes
clean and ensure that they slide freely within the brush
holders.
NOTE:
When replacing the carbon brush with a new one, be sure
to use the Hitachi Carbon Brush Code No. 999058.
5. Replacing carbon brushes
Take out the carbon brush by rst removing the brush
cap and then hooking the protrusion of the carbon brush
with a at head screw driver, etc., as shown in Fig. 33.
When installing the carbon brush, choose the direction
so that the nail of the carbon brush agrees with the
contact portion outside the brush tube. Then push it in
with a nger as illustrated in Fig. 34. Lastly, install the
brush cap.
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14
CAUTION
Be absolutely sure to insert the nail of the carbon brush
into the contact portion outside the brush tube (You can
insert whichever one of the two nails provided).
Caution must be exercised since any error in this
operation can result in the deformed nail of the carbon
brush and may cause motor trouble at an early stage.
6. Cleaning of the outside
When the Cordless Reciprocating Saw is stained, wipe
with a soft dry cloth or a cloth moistened with soapy
water. Do not use chloric solvents, gasoline or paint
thinner, as they melt plastics.
7. Storage
Store the Cordless Reciprocating Saw in a place in which
the temperature is less than 40°C, and out of reach of
children.
NOTE:
Make sure that the battery is fully charged when stored
for a long period (3 months or more). The battery with
smaller capacity may not be able to be charged when
used, if stored for a long period.
8. Service parts list
CAUTION
Repair, modi cation and inspection of Hitachi Power
Tools must be carried out by a Hitachi Authorized Service
Center.
This Parts List will be helpful if presented with the tool to
the Hitachi Authorized Service Center when requesting
repair or other maintenance.
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modi ed to incorporate the latest technological
advancements.
Accordingly, some parts may be changed without prior
notice.
Important notice on the batteries for the Hitachi
cordless power tools
Please always use one of our designated genuine
batteries. We cannot guarantee the safety and
performance of our cordless power tool when used with
batteries other than these designated by us, or when
the battery is disassembled and modi ed (such as
disassembly and replacement of cells or other internal
parts).
NOTE:
Due to HITACHI’s continuing program of research and
development, the speci cations herein are subject to
change without prior notice.
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Hitachi CR 18DSL Handling Instructions Manual

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Handling Instructions Manual
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