Becken MAQ LAVAR LOICA BDW1965N IX 取扱説明書

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食器洗い機
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取扱説明書
Dish
w
D
w
asherservice
D
ISH
manual
WA
S
6
0
S
HE
R
0
For 60
-
R
SE
R
料底
cm Dish
w
R
VIC
E
w
asher
E
MA
NUA
L
Dishwasherservicemanual
目录
Content
1. 维修安全注意事项及维修准备
Safety precautions and Maintenance preparations
1.1 安全注意事项
Safety precautions
1.2 维修准备
Maintenance preparations
2. 洗碗机主要零部件及原理介绍
Introduction of dishwasher’s main parts and working principles
2.1 洗碗机主要零部件介绍
Introduction of dishwasher’s main parts
2.2 洗碗机系统原理图
System schematic diagram of dishwasher
2.3 整机电气原理图
Electrical schematic diagram of dishwasher
3. 洗碗机常见故障诊断及维修方法
Common errors and maintenance methods of dishwasher
3.1 洗碗机故障树
Errors list of dishwasher
3.2E1-E7 报警及常见故障诊断与维修
Error code from E1-E7 and common errors and its maintenance
3.3 日常使用维护
Maintenance for daily use
4. 洗碗机主要零部件拆装方法
Assembly and Disassembly method of Dishwashers Main Parts
4.1 外部件拆装
Assembly and Disassembly method ofouter parts
4.2 底部件、内部件拆装
Dishwasherservicemanual
Assembly and Disassembly method ofbottom and inner parts
4.3 主要元器件拆装
Assembly and Disassembly method of main components
1. 维修安全注意事项及维修准备
Safety precautions and Maintenance preparations
1.1 维修安全注意事项
Safety precautions
!检修洗碗机应由专业的维修人员来完成,检修时需佩戴相应的电工防护工具(如绝缘手套)
!Maintenance has to be done by professional maintenance staff, who has to wear necessary
protection articles (such as insulating gloves).
!通电通水测试机器时,机器和电源需保持良好的接地性,请勿用湿手拔插电源
! The machine and power source shall be well grounded during working test. Please do not touch
the power source with wet hand.
!声明
本手册中展示的图片以标准型号洗碗机外观为基础,不同配置机型存在差异,制造商可能会根据实际情况对产品进行不断的改进,与本手册
有不符之处请以机器实物为准,如有更改,更新部分恕不另行通知。
!警不正确的操作可能导致严重的人身伤害或财产损失
! Statement
Figures shown in the manual are based on appearance of standard-type dishwasher. There is may be differences between
different dishwasher model, and manufacturer may improve product continuously according to the reality. Any discrepancy with
this manual, please refer to the actual machine. Any changes and updates will not be noticed again.
! Warning Incorrect operation may result in serious personal injury or property damage.
Dishwasherservicemanual
!机器测试过程中,需保持机器水平放置(详见 1.2.3),否则可能导致检修结果异常
! The machine shall be placed level during test (see details in 1.2.3), otherwise the test result will
be useless.
!维修中如需将机器放倒,请使用较软材质的垫子或泡沫垫垫在机器下方,并防止有异物(电源线、排水管、
进水管等)压在机器下面,以避免机器变形
!During maintenance, soft materials or foam pads is needed when put down the machine.
Andmake sure there are no objects (power lines, draining hoses, water inlet hoses, etc.) under the
machine to avoid deformation of the machine.
!如需更换机器零部件,在拆开机器前,需断开电源,避免触电
!If spare parts need to be replaced, machine shall be disconnected power before disassembly.
!如需更换机器零部件,更换完成后,需将拆开的部分全部装回机器,并进行检查或测试以确认安装无误
!If spare parts needto be replaced, after finished replacing, all spare parts shall be assembled,and
then inspected and tested to make sure the installation is correct.
!如需更换机器电器件,更换前需断开电源,更换后需将线端子插好,并检查线路连接是否正确
!If electric parts of machine need to be replaced, machine shall be disconnected power.
Connecting the terminals and checking the connection after the replacement.
!如机器通水通电检修完毕,在机器运行前,请确保清洁干净所有电器件和机器底部的水,保持机器电器件
表面干燥,否则可能会导致机器损坏或人身伤害
!After working test,please make sure that there is no water in all electric devices and bottom of
machines,and that surfaces of the electric devices are dry, otherwise it mayresult in machine
damage or personal injury.
!机器检修完毕后,请将机器水平放置,如需重新安装机器的,请参考《洗碗机安装说明书》进行安装操作
!After finished maintenance, machines shall be placed level. If machines need to be reinstalled,
please refer to the
Dishwasher Installation Manual
.
Dishwasherservicemanual
1.2 维修准备
Maintenance preparations
1.2.1 工具/辅料准备
Tools preparations
维修过程中检测和拆装零部件可能需要用到以下工具/辅料:
The following tools will be used during maintenance, detection, assembly and disassembly of
spare parts
工具名称 工具示意图 备注
1.活动扳手
2.开口扳手 1-7/16”
3.十字螺丝刀
4.平口螺丝刀
5.老虎钳
6.斜口钳
!声明
以上安全注意事项供维修过程中参考提醒之用,其它安全操作注意事项可参考《洗碗机说明书》
! Statements
The above safety precautions are for reference during maintenance. For other precautions for safety
operation, please refer to the
Dishwasher Service Manual
.
Dishwasherservicemanual
7.尖嘴钳
用于拆装双线夹箍
8.卡箍钳 用于拆装单耳无极卡箍
9.卡箍
商店可买到,需匹配原有型号,具体型号
1.2.2
10.螺钉、双线夹箍 商店可买到,拆下后可重复使用
11.万用表
用于检测电子元器件
12.《洗碗机说明书》
《洗碗机安装说明书》
随机器一起提供
Name of Tool Figure of Tool Remark
1. Adjustable wrench
2. Open-end wrench 1-7/16”
3. Cross screwdriver
4. Slotted screwdriver
5. Vise
6. Diagonal pliers
7. Nipper pliers
To cut double clips
Dishwasherservicemanual
8. Clamp pliers
To cut OTK clamp
9. Clamp
Figures
The clamp is available in shops,
and shall be matched with an
original type (Types details in
1.2.2.
10.Screw, double-line clamp
Figures
The materials are available in
shops, which can be recycled
after being unscrew.
11. Multimeter
The meter is used to test
electronic parts and components.
12.
Dishwasher Service Manual
Dishwasher Installation Manual
The manuals are provided with
the machine.
1.2.2 洗碗机卡箍型号表
List of various types of dishwasher clamps
零件名称 对应使用的卡箍/夹箍型号
发热管连接弯管 单耳无级卡箍\ø50\ø0.8\镀锌钢 单耳无级卡箍\ø38.1\ø0.8\镀锌钢
发热管 单耳无级卡箍\ø38.1\ø0.8\镀锌钢 单耳无级卡箍\ø38.1\ø0.8\镀锌钢
洗涤泵出水连接管 单耳无级卡箍\ø36.1\ø0.8\镀锌钢 单耳无级卡箍\ø36.1\ø0.8\镀锌钢
排水管 单耳无级卡箍\ø28.6\ø0.8\镀锌钢
呼吸器进水管 单耳无级卡箍\ø17.5\ø0.6\镀锌钢
流量计进水管 单耳无级卡箍\ø17.5\ø0.6\镀锌钢
压力开关管 普通双线卡箍\φ8.0*1.2\镀锌 普通双线卡箍\φ8.0*1.2\镀锌
软水器连接管 普通双线卡箍\φ14.9*1.8\镀锌 普通双线卡箍\φ14.9*1.8\镀锌
!声明
未注型号的紧固件请以实物为准,拆装使用的卡箍/夹箍须与原型号匹配,否则可能导致漏水。
Dishwasherservicemanual
Name of Part The corresponding applied clamps
Connecting elbow of heating OTK500
\ 050.0-708 \ galvanized steel
OTK381
\ 038.1-708 \ galvanized steel
Heating OTK381
\ 038.1-708 \ galvanized steel
Single-ear stepless clamp
\ 038.1-708 \ galvanized steel
Water drainage connecting pipe of washpump OTK361
\ 036.1-708 \ galvanized steel
OTK361
\ 036.1-708 \ galvanized steel
Draining hose OTK286 \ 028.6-708 \ galvanized steel
Inlet hose for air breaker OTK175 \ 017.5-706\ galvanized steel
Water inlet hose for flow meter OTK175 \ 017.5-706 \ galvanized steel
Pressure switch pipe Clamp(φ8.0*1.2)
\φ8.0*1.2\ galvanized
Clamp(φ8.0*1.2)
\φ8.0*1.2\ galvanized
Connecting pipe for softener Clamp(φ14.9*1.8)
\φ14.9*1.8\ galvanized
Clamp(φ14.9*1.8)
\φ14.9*1.8\ galvanized
!Statement
Clamps does not list here depend on the real products. Clamps / clips shall be matched with the original models to
avoid water leakage.
1.2.3 通水通电测试准备
Preparations for working test
如果机器需要进行通水通电测试,则机器的排水管、进水管等需要符合安装要求,且机器需要调整至水平放置。
Draining hose and inlet hoses of machines before working test shall meet the installation
requirements, and the machines shall be placed level.
(1) 机器进水管、排水管安装
Installation of draining hose and inlet hoses
检修机器时如需通水通电测试,机器排水管最低需放置离地 0.4m,机器排水管最高可放置离地 1m,如图所示:
Draining hose shall be placed at a position between 0.4m and 1m away from theground before
working test during maintenance. See the figure below:
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Ma
c
For
f
tho
s
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机器水
c
hine level a
d
式机型:用
,如图所示:
f
ree-standin
g
s
e four feet (
t
提示:
排水管
0.4m1
m
端的端
manual
调节
dj
ustment
应调节角螺
g
: machine c
a
t
he front, ba
c
最高点必
m
之间;排水
不能没入
的开口扳手
a
n be ad
j
ust
e
c
k, left and ri
处于
自由
中。
水管
节机器底部
e
d to keeple
v
g
ht feet) at t
后左右四个
v
el by usin
g
a
he bottom o
节脚可调节
a
n open-end
f the machin
器使机器处
wrench to a
e. See the fi
g
水平
d
j
ust
g
ure:
Dishwasherservicemanual
嵌入式机型:用开口扳手调节机器正面底部两侧的调节脚可调节机器前半部分的高低;用平口螺丝刀调节
机器正面下方中部的调节杆帽可调节机器后半部分的高低。如图所示:
For Semi and Fully built-in:Using an open-end wrench to adjustthe two feet at the front bottom of
machine, and then using a slotted screwdriver to adjustthe regulating lever caps at the middle
bottom of machine. See the figure:
调节前调节脚 Adjust the frontfeet 调节后调节脚 Ad
j
ust the back feet
调节前调节脚
Adjust the front feet 调节后调节脚
Ad
j
ust the back feet
Dishwasherservicemanual
1.2.4 机型差异概览(“●”表示有,”表示无,“○”表示可选)
Overviewof model differences (“●” means Yes, “”means No, “○” means optional)
配置分类 差异点
安装方式
顶板组件 踢脚板 调节机构
独立式机型 底部 4 个调节脚
嵌入式机型 中调节组件+2 个调节脚
使用地区
软水器 呼吸器 进水器
欧洲机型
澳洲机型
洗涤方式
水槽分水系统结构 分水系统接线 同步电机(分水系统)
普通洗机型
交替洗机型
进水方式
电子式安全进水管 普通进水管 进水阀
电子式安全进水
普通进水
其它选配配置
浊度传感器 照明灯模块 风机
自动洗机型
照明灯机型
风机干燥机型
Configuration Difference
Installation method
Top Panel Base Board Adjusting Mechanism
Free-standingmodel Four adjustable feet are at the bottom
Semi and Fully Built-in model Middle regulating feetand two adjustable feet
Region of use
Softener Air Breaker Water Inlet
European Model
Australian Model
Or
d
D
u
Or
d
Au
t
L
Dish
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d
inary-washin
g
u
al Zone Wash
Aqua Sto
p
d
inary water i
n
t
omatic-washi
n
L
ighting-lamp
Fan-drying t
y
2.
Intr
o
2.1
Intr
o
2.1.
1
The
dish
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asherservice
Su
m
sy
s
g
model
model
p
n
letting
n
g type
type
y
pe
洗碗机主要
o
duction of
d
碗机主要零
o
duction of
d
1
洗碗机主要
followin
g
fi
g
washer mod
e
manual
m
p water dist
r
s
tem structure
Aqua St
Turbidity tra
n
部件及原理
d
ishwasher’
件介绍
d
ishwasher’
部件示意图
g
ure is for m
a
e
ls. See mor
e
W
r
ibution
Wat
e
op
Other O
n
sducer
s main parts
s main parts
下(不同机
a
in inner part
e
details in
D
i
W
ashing mo
d
Water distrib
u
e
r inletting
m
Ordina
r
ptional confi
g
L
i
and workin
g
存在差异,
s of dishwas
h
i
shwasher S
er
e
u
tion system
w
m
ode
r
y water inlet
h
g
urations
i
ghting lamp
g
principles
体可查看《
h
er (there ar
e
er
vice Manua
l
1
.
2
.
3
.
4
.
5
.
6
.
7
.
8
.
w
iring
S
(
w
h
ose
碗机说明书
e
differences
b
l
:
.
上碗篮
Upper Ba
s
.
喷臂
Upper Sp
r
.
下碗篮
Lower Ba
s
.
软水器
Softener
.
洗碗粉分
Deter
g
en
t
.
亮碟剂分
Rinse Aid
.
刀叉架
Cutler
y
Tr
a
.
杯托
Cup Hold
e
S
ynchronous
m
w
ater distribu
t
Water
T
u
b
etween diff
e
s
ket
r
a
y
s
ket
t
dispenser
Dispenser
ay
e
r
m
otor
t
ion system)
inlet valve
u
ro Fan
e
rent
A
呼吸
Air b
r
(
E
进水器
Air
I
(A
u
The fr
o
Pad for
Dish
w
2.1.
2
内胆
Tub
进气器接
A
ir Inlet conn
接口(欧洲
r
eaker conne
E
urope mode
口(澳
I
nlet connec
t
u
stralia mod
e
上后横档
o
nt back cro
s
上后横档衬
front back
cro
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2
内胆组
Inner Tu
ection
型)
ction
l)
机型)
t
ion
e
l)
s
spiece
osspiece
软水器(
Softene
r
manual
b
澳洲机型没
r
(Exce
p
t Au
s
s
tralian mod
e
e
l) 塑料底
Plastic Bot
tom
中前横
The middl
e
crosspi
e
内胆
Squ
e
front
e
ce
are
Pre
s
C
o
Washi
n
Con
n
(交
S
y
nchr
o
Co
n
(Dual Zon
e
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3
Su
m
开关管接口
s
sure Switch
o
nnection
泵接口
ng
Pump
n
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电机接口
洗机型)
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nous motor
n
nection
e
Wash Mod
w
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3
水槽
m
p
el)
manual
排水
Draini
n
接口
ng
Hose
Dra
排水泵
i
nin
g
Pump
C
Temp
e
C
onnection
温度传感
e
rature Sens
o
Softe
n
接口
o
r Connecti
o
软水管接口
n
er Hose Co
n
发热
H
e
Con
n
o
n
n
nection
接口
e
ater
n
ection
Dishwasherservicemanual
2.1.4 主控板
MainPCBA
HEATER:粉色(发热管)
L:棕(电源火线)
N:蓝(电源零线)
CN1:白(洗涤泵)、红(排水泵)
CN2:蓝((软水器电磁
阀)、灰(分配器电磁阀)、紫(交替
洗同步电机)
CN3:红(溢流开关)
粉(公共端,门开关)
CN4:棕、棕(压力开关)
CN8:显示板排线
CN7:红、白、蓝
自动洗浊度传感器
CN6:绿、绿(温度传感器)
红、红(盐检测开关)
白、白(亮碟剂检测开关)
CN5:黑、黑(流量计)
HEATER: Pink (Heating)
L: Brown (Firing line of
N: Blue (Null line of power)
CN1: White (Washing pump), Red
(Draining pump)
CN2: Blue (Water inlet valve), Yellow (Valve
of softener), Grey (Valve of detergent
dispenser), Purple (Synchronous motor for
Dual Zone wash)
CN3: Red (Overflow switch), Pink
(Common terminal, Door Switch)
CN4: Brown, Brown
(Pressure switch)
CN8: Cables on Display PCBA
CN7: Red, White and Blue
(
Turbidit
y
transducer
)
CN5: Black, Black
(Flow meter)
CN6: Green, Green
(Temperature sensor)
Red, red (Salt detection)
White, White (Rinse aid
detection)
Dishwasherservicemanual
2.1.5 门锁组件
Door lock assembly
门锁组件利用弹簧装置通过开关压块活动来控制微动开关闭合,当开关门异常或该组件出现故障时,微动
开关处于断路,信号反馈,形成开门报警(E1 代码)
The door-lock assembly adopts a spring device to control the micro switch via a movable switch
block. In case those abnormalities in opening and closing door or an assembly failure occurred,
the micro switch is disconnected with signal feedback, which results in an alarm for opening door.
(Error Code E1).
2.1.6 电子式安全进水管/进水阀
Aqua Stops / Water Inlet valve
(1) 电子式安全进水管
Aqua Stops
电子式安全进水管采用电子机械式进水,集成了进水管、进水阀的全部功能,具备更安全、水量准确、进
水高效的优点。具备该安全进水管的机型,不再额外配备进水管,且机器上不再单独装配进水阀。
The inlet hose adopts electronic mechanical water intaking. It includesall functions of inlet hose and water
inlet valve. It has advantages of safety, accurate water volume and high-efficiency water intaking. Machine
with such anaqua stop is without another inlet hoses and water inlet valve.
(2) 进水阀(选配电子式安全进水管的机型无此物料)
Water Inlet valve (Except model with aqua stop)
进水阀是配合随机器配送的进水管使用的,起到进水水路通断的作用,如果出现通路一直进水或未接通水
路时,进水阀会反馈信号形成进水报警(E2 代码),选用了电子式安全进水管的机型无此物料。
Water inlet valve is used for machine equipped with normal inlet hose. It is to control the on-off
of the inlet water way. If water intakes continuously or water does not intake ,water inlet valve will
send an signal, and then water inlet error occurs (Error Code E2). However, model with aqua stop
does not have it.
2.1.7 压力开关
Pressure Switch
压力开关通过压力开关管与水槽形成一段空气柱,当水槽水位升高时,会通过压缩管内的空气,使压力开
关可感应水槽内水位的高低。当水槽内进水过多(水位高)或进水量过少(不进水或水位低)时,压力开
Dishwasherservicemanual
关会反馈至主控板,形成进水报警(E2 代码);在排水泵排水时,如果水未正常排至低水位,则反馈至主
控板,形成排水报警(E3 代码)
Pressure switch will be formed a section of air column between pressure switch pipe and the
sump. When water level rises in the sump, air in the pipe will be pressed, and thus water level
could be sensed by pressure switch; When too much water intakes (high water level) or too little
water intake (no inlet water or low water level) in the sump, pressure switch will send a signal to
Main PCBA, and then inlet water errors occurs accordingly(Error Code E2). During draining water,
if water does not drain to the default water level, pressure switch will also send a signal to Main
PCBA, and then inlet water errors occurs accordingly (Error Code E3).
2.1.8 呼吸器(带流量计)
Air Breaker (With Flow Meter)
呼吸器具备进水通路、储存再生水、干燥时呼出湿热空气、洗涤时隔绝水流噪声以及控制进水量的作用。
进水时水流经过流量计转子,转子随着转动,与其连接的电路将转子转动圈数计数,当达到设定值时,信
号反馈至控制器,停止进水。并同时将一部分进水储存起来作为再生水,当与呼吸器连接的软水器接收到
再生功能的信号形成通路时,呼吸器储存的再生水经软水器盐腔流入树脂腔还原软水器树脂,使再生树脂
可循环软化水质,如果流量计检测到异常或损坏,会形成进水报警(E2 代码)。其原理示意图如下
Air breaker has functions of intaking water, storing of regenerated water, exhaling humid air
during drying, isolating water flow noise during washing and controlling water inlet volume.
During water intaking, water flows through the flow meter, driving the rotor with the rotation
turns counted by a circuit connected to the rotor, until the number of rotations turns reaches the
set value, and then signal is sent to the controller to stop intake water. Meanwhile, part of the
water is stored as regenerated water. When the softener connected to the air breaker received a
signal of regeneration function forming a connected circle, the regenerated water stored in the
air breaker flows into the resin cavity via the salt cavity of the softener for reducing softener resin,
so that the regenerating resin can recycle the softened water quality. If the flow meter is detected
as damaged or abnormality occurred, water inlet alarm is formed (Error Code E2). See the Figure:
Dish
w
2.1.
9
使
w
asherservice
9
软水器
Softener
开始,水由
对水的软化
盐腔,同时
还原效果,
使
干簧管导通,
manual
水阀进入软
果。洗涤完
盐腔中的饱
盐腔中的盐
接通盐灯回
器的树脂腔,
到达烘干阶
盐水压入树
耗到一定程
,这时,盐
因树脂腔中
,程控器控
腔,盐水中
,盐腔中的
就指示缺盐。
树脂对水中
软水器电磁
钠离子置换
水密度减小,
其原理示意
钙、镁等重
工作,呼吸
树脂吸附的
盐腔浮子就
如下:
子的吸附作
中的再生水
镁离子,达
下沉,浮子
,可
入软
对树
的磁
Dishwasherservicemanual
As the beginning of washing, water flows from water inlet valve to the resin cavity of softener.
Water could be softened becauseof absorption effect of resin in the resin cavity to heavy ions
such as calcium and magnesium in water. During drying, the program controller controls softener
valve to work. Regenerated water in air breaker flows into the salt cavity ofsoftener, pressing the
salt water into the resin cavity, with sodium in the salt water replacing the calcium and
magnesium ions absorbed by resin, so as to relive the resin; When salt in salt cavity is consumed
to certain volume, density of salt water in salt cavity decreases, resulting in the falling of floater in
salt cavity while the magnet on floater connect the reed pipe, connecting the salt lamp circuit and
thus powering on salt lamp for indicating salt shortage. See the figures:
Softener Cap
Dishwasherservicemanual
2.1.10 进水器
Air Breaker
不具备软水功能的机型,采用进水器来完成进水功能,进水器连接的流量计对进水量进行测量和反馈,当
进水功能或进水量出现异常时,流量计反馈信号,形成 E2 报警。
A machine without water softener adopts water inlet on tub to complete water intaking. The flow meter
connected to the water inlet on tub do the water inflow measurement. When water intake function or water
inflow volume is abnormal, the flow meter will send signal, errors code E2 occurs.
2.1.11 分配器
Detergent Dispenser
在程序所需的时间点,分配器电磁阀驱动将洗碗粉盖打开,同时连杆机构搅拌亮洁剂池将亮洁剂挤出;将
洗碗粉、亮洁剂掷入内胆,达到强力清洁、光亮餐具的效果。如果亮碟剂过少,信号反馈至主控板,粉灯
亮起,指示缺亮碟剂。
Valve of detergent dispenser will push the detergent dispenser cap to be opened, while the linkage
mechanism mixes the rinse agent, spray rinse agent. Add the detergent and rinse agent into the tub, so as to
achieve the effects of strong cleaning and shiny tableware. If rinse agent is shortage, it will send signal to
Main PCBA, and then the pink lamp is on, indicating the shortage of rinse agent.
Salt cavit
y
of the softener
Regulating mechanism for salt consumption quantity
Recycle waterway
indicating mechanism for salt shortage
Main waterway
Softener Valve Baffle plate
Resin cavity of softener
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Becken MAQ LAVAR LOICA BDW1965N IX 取扱説明書

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