DDVV--5500
SERVICE MANUAL
DVD/DVD-A/SACD/CD PLAYER
Effective : June, 2003 S-0096A
NOTES
PC boards shown are viewed from parts side.
The parts with no reference number or no parts number in the
exploded views are not supplied.
As regards the resistors and capacitors, refer to the circuit diagrams
contained in this manual.
£ Parts marked with this sign are safety critical components. They
must be replaced with identical components - refer to the appropriate
parts list and ensure exact replacement.
Parts of [ ] mark can be used only with the version designated.
£
2
CONTENTS
1 SPECIFICATIONS 3
2 BLOCK DIAGRAM 5
3 ADJUSTMENT AND SETTING 6
3-1 Tray Adjustments 6
3-2 Service Mode
7
3-3 ID Number and ID Data Setting
8
3-4. Region Setting (only for EUR and KOR)
12
4 TEST MODE 13
4-1 Test Mode Screen Display 13
4-2 Self-Diagnostic Function of Pickup Defective
16
4-3 Debugging Screen Specification for the
Mechanism Controller
17
4-4 Error Code
21
5 DISASSEMBLING AND REASSEMBLING 28
6 EXPLODED VIEWS AND PARTS LIST 31
7 PC BOARDS AND PARTS LIST 38
PC BOARDS
DVDM PCB
38
MAIN PCB
40
DAC PCB
42
SCART PCB
42
FRONT PCB
43
LED PCB
43
V UP PCB
43
TOGGLE PCB
43
POWER PCB
44
REG PCB
44
INLET PCB
44
OUTPUT PCB
44
PSW PCB
44
PARTS LIST
MAIN PCB ASSY
45
DAC PCB ASSY
47
SCART PCB ASSY
49
FRONT PCB ASSY
49
LED PCB ASSY
49
V UP PCB ASSY
49
TOGGLE PCB ASSY
49
POWER PCB ASSY
50
REG PCB ASSY
50
INLET PCB ASSY
50
OUTPUT PCB ASSY
50
PSW PCB ASSY
50
8 INCLUDED ACCESSORIES 51
1 SPECIFICATIONS
3
General
System ..................................DVD-Video, DVD-Audio, DVD-R/RW,
Video-CD, SACD, CD and MP3 files
Power supply ..................AC 120 V, 60 Hz (U.S.A./Canada model)
AC 230 V, 50 Hz (Europe/U.K. Model)
AC 220 V, 60 Hz (Korea Model)
Power consumption ..............................................................34 W
Weight ........................................................21.2 kg (46-11/16 lbs)
External dimensions (W x H x D) ..................442 x 157 x 354 mm
(17-3/8" x 6-3/16" x 13-15/16")
Operating temperature ......................+5 ˚C ~ +35 ˚C (40 ˚F ~ 95 ˚F)
Operating humidity........................5 % to 85 % (no condensation)
Storage temperature ......................-20 ˚C ~ +55 ˚C (-4 ˚F ~ 131 ˚F)
Video Output
S-Video output (S1/S2)
Y (luminance) - Output level................................1 Vp-p (75 Ω)
C (color) - Output level ................................286 mVp-p (75 Ω)
Jacks ....................................................................S-VIDEO jack
Video output (2 individual outputs)
Output level ........................................................1 Vp-p (75 Ω)
Jacks ..........................................................................RCA jack
Component video output (Y, P
B, PR)
Y-Output level ..................................................1.0 Vp-p (75 Ω)
P
B, PR-Output level ..........................................0.7 Vp-p (75 Ω)
Jacks..........................................................................RCA jacks
D1/D2 video output (U.S.A./Canada/Korea model)
Y-Output level ..................................................1.0 Vp-p (75 Ω)
P
B, PR-Output level ..........................................0.7 Vp-p (75 Ω)
Jack ..........................................................................D terminal
AV connector output (Europe/U.K. Model) ....................SCART x 2
This connector provides the video and audio signals for connection
to a compatible color TV or monitor.
Audio output (Analog Audio)
2CH AUDIO OUT ..................RCA jack x 2, 2.2 Vrms (1 kHz, 0 dB)
5.1CH AUDIO OUT ................RCA jack x 1, 2.2 Vrms (1 kHz, 0 dB)
High Quality 2CH AUDIO OUT (XLR x1, RCA jack x1)
RCA ............................................................2.2 Vrms/47 kΩ (0 dB)
XLR ............................................................2.2 Vrms/600 Ω (0 dB)
Frequency response......................................5 Hz ~ 80 kHz (-3 dB)
Dynamic range (1 kHz) ........................................................108 dB
Total harmonic distortion (1 kHz)......................................0.001 %
Crosstalk (1 kHz) ................................................................110 dB
Audio output (Digital Audio)
OPTICAL..............................Optical digital jack x 1, -15 ~ -21 dBm
COAXIAL ............................................RCA jack x 1, 0.5 Vp-p/75 Ω
Accessories
Power cord x 1
Remote Control Unit (RC-908) x 1 (U.S.A./Canada model)
Remote Control Unit (RC-887) x 1 (Europe/U.K. Model)
Remote Control Unit (RC-884) x 1 (Korea Model)
Batteries (AA, SUM-3) x 2
Felt x 3
Warranty card x 1
Owner's manual x 1
• Design and specifications are subject to change without notice.
• Weight and dimensions are approximate.
SAFETY INFORMATION
This product has been designed and manufactured according to FDA
regulations "title 21, CFR, chapter 1, subchapter J, based on the Radiation
Control for Health and Safety Act of 1968", and is classified as a class 1
laser product. There is no hazardous invisible laser radiation during
operation because invisible laser radiation emitted inside of this product
is completely confined in the protective housings.
The label required in this regulation is shown 1.
OCAUTION
USE OF CONTROLS OR ADJUSTMENT OR PERFORMANCE OF
PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN
HAZARDOUS RADIATION EXPOSURE.
Optical pickup:
Type : OWY8007
Manufacturer : PIONEER CORPORATION
Laser output : Less than 0.62 µW on the objective lens
Wavelength : 790±20 nm (CD), 650±10 nm (DVD)
1
For U.S.A.
4
2 BLOCK DIAGRAM
5
3 ADJUSTMENT AND SETTING
6
3-1 Tray Adjustments
1. Pull halfway out the tray by rotating the pulley situated under
the Loading Mechanism Assy.
2. Turn the two adjust screws (one at left and one at right) for a
clearance of 0.2mm between the tray's guide and adjust
screws at around the center of the tray.
3. After completion of adjustments, apply screw locking agent to
the adjust screws.
ADJUST SCREW
0.2mm
Initialize the Focus Sweep Setting
To set the sweep which was correct with the individual
Traverse mechanism, be sure to perform this step when
replaced the Traverse mechanism.
1. Hold down the STOP button on the main unit and press the
POWER button.
OR
1. Switch on power to the main unit.
2. Press 1
2 ESC CLEAR in order on the remote
control unit RC-627 (refer to page 7).
1 2
7
ESC
TEST
DISPLAY SIDE.A SIDE.B
TV/LDPSEARCH
CLEAR+10 0
1234
5678
9
STOP PAUSE PLAY
DIG/ANA
STEREO A.MONP.RUN
CX
ONE SHOT
REP.BREP.A
CHP/TIM
1
2
3-2 Service Mode
The remote control unit RC-627 (Part Number: E00301900A)
runs in service mode when pressing 1
2 in order. This mode
is used in this chapter and in "4 TEST MODE". As for key names
used in the service mode, refer to the illustration below.
Pressing 1 while in service mode
displays the front microcomputer
version number in the FL display.
To get the display disappeared,
press 1 again.
The service mode is in effect until
the main unit is turned off.
1 2
1
1
8
3-3 ID Number and ID Data Setting
Entering the ID Number and ID Data for Players with
DVD-Audio Compatibility
It is necessary with a player with DVD-audio compatibility to set
an individual number (ID number) and ID data. If the number and
data are not set correctly with the following procedure, operations
in the future may not be guaranteed. You will find the ID number
to be set on the label on the Side Chassis R.
Important: If no white label is found on the Side Chassis R,
write down the specified ID number by checking it according to
"How to Confirm the ID Number" shown below.
The Input is Necessary When:
• DVDM PCB ASSY is replaced.
• Downloading FLASH-ROM is finished.
• "No ID Number" is displayed on the screen or FL display
immediately after the power is turned on or in Stop mode.
• If "No ID DATA" is displayed, the ID data must be entered.
Creating ID Data Disc
Download an image file of ID data disc off the TEAC Service Web
Site and write it to a CD-R using a commercially available writing
tool.
Care should be taken over security for ID data.
•
•
•
•
ID Number
How to Input the ID Number and ID Data
Be sure to enter the ID number in Stop mode.
Use the remote control unit RC-627 for operations. Only
opening/closing of the tray are performed from the player.
1. To enter the input mode, press ESC + STEREO in a status with
no ID number set, such as after FLASH-ROM downloading.
2. As number input is enabled when the unit enters the input
mode, input the 9-digit ID number.
(The entered number is also displayed on the FL display.)
3. After inputting the number, press SEARCH to register the ID
number.
4. When the ID number has been registered, the unit enters the ID
data input mode. (The FL display indicates "NO ID DATA")
In this condition, place the ID data disc on the tray and close
the tray using the OPEN/CLOSE button on the player.
[Player’s ID Data Setting]
<CLEAR> Exit
Insert The ID Data Disc !
4
[Player’s ID Number Setting]
ID Number ?
> 0 1 2 3 4 5 6 7 8 OK ?
<PLAY> Compare Mode
<SEARCH> Enter
Input ID Number !
3
[Player’s ID Number Setting]
ID Number ?
> - - - - - - - - -
<CLEAR> Exit
Input ID Number !
2
9
10
5. While the data are being read, the message shown in the
following figure is displayed on the screen.
(The FL display indicates "RD ID DATA")
6. When the ID data have been read, the data are written to the
FLASH-ROM. (The FL display indicates "WR ID DATA.")
7. When the ID data have been written to the FLASH-ROM, the
message "Rom Write OK" is displayed on the screen.
(The FL display indicates "ID DATA OK.")
8. After confirming this message, press CLEAR to exit the input
mode.
[Player’s ID Data Setting]
Loading The ID Data Disc !
5
[Player’s ID Data Setting]
Wait Rom Writing !
6
[Player’s ID Data Setting]
Rom Write OK !
<CLEAR> Exit
7
8
11
How to Confirm the ID Number
1. Press ESC + STEREO with an ID number set, and the unit
enters the ID number confirmation mode.
2. The set ID number is displayed on the screen (and on the FL
display), permitting you to confirm it.
3. To exit this mode, press CLEAR.
How to Clear the ID Number
1. Press ESC + STEREO with an ID number set, and the unit
enters the ID number confirmation mode.
2. Input the same number as the ID number you have set.
3. After inputting the number, press STOP.
Only when the entered number matches the set ID number, the
ID number is cleared and the unit exits this mode.
If the numbers do not match, you must return to step 2.
(STOP is not accepted until 9 digits are entered.)
[Player’s ID Number Setting]
ID Number ?
[ 0 1 2 3 4 5 6 7 8]
Compare
> * * * * * * * * *
<CLEAR> Exit
Input ID Number !
2
3
[Player’s ID Number Setting]
ID Number ?
[ 0 1 2 3 4 5 6 7 8]
Compare
> * * * * * * * * *
<CLEAR> Exit
Input ID Number !
2
[Player’s ID Number Setting]
ID Number ?
[ 0 1 2 3 4 5 6 7 8]
Compare
> 0 1 2 3 4 5 6 7 8 OK ?
<PLAY> Enter
<STOP> Memory Clear
Input ID Number !
3
12
3-4. Region Setting (only for EUR and KOR)
1. Hold down the STOP button on the main unit and press the
POWER button.
2. Press 1
2 in order on the remote control unit RC-627 to
run in service mode.
3. Press 2 on the remote control unit for Region 2 (EUR) or 3 for
Region 3 (KOR).
For DM and T/C, only jumper settings are available for setting
for Region 2 and Region 1, respectively.
1 2
JUMPER WIRE DM T/C EUR KOR
W1
W2
W3
W4
W5
4 TEST MODE
13
4-1 Test Mode Screen Display
When the test mode is entered, press the ESC key and the TEST
key in order of the remote control unit RC-627 (refer to page 7).
Remote control code
Key code
Mechanism position value and
slider position
Output video system and
Skirt terminal output
FL controller version and
region setting for the player
Port No. of Flash ROM and
system controller
System controller revision
Flash ROM version and Flash ROM size
FL controller destination setting
AV1 chip version
DVD mechanism controller revision
(Control and part No. of GUI-ROM)
Character in bold : Item name
: Information display
Test Mode Screen Display
Screen Composition
Address
Background color
Tracking status and
Laser diode current value
Spindle status and AFB status
AGC setting
FTS servo IC information
C1 error value of CD and DVD
Internal operation mode of
the mechanism control
Disc judgment and
CD 1/3 beam switch
Equalizer value and
jitter value
Description of Each Item on the Display
(1) Address indication
The address being traced is displayed in number.
DVD : ID indication (hexadecimal number, 8 digits)
CD : A-TIME (min. sec.)
(Note : For DVDs, decimal-number indication is possible.)
(2) Code indication of the remote control unit
The code for the key pressed on the remote control unit,
which is received by the FL controller, is displayed while the
key is pressed. In the case of the double code, the second
code will be displayed.
14
(3) Key code indication for the main unit
The code for the key pressed on the main unit, which is
received by the system controller, is displayed while the key
is pressed.
(4) Background color indication
(5) 1 Tracking status
Tracking on
Tracking off
2 Laser diode current value
(6) 1 Spindle status
Spindle accelerator and brake, free-running
FG servo
Rough, velocity phase servo
Offset addition, rough, velocity phase servo
2 AFB status
ON
OFF
(7) Mechanism position value
Position code to
(8) Slider position
CD TOC area
CD active area
(9) AGC setting
AGC on
AGC off
(10) Output video system
NTSC system
PAL system
Auto-setting
Skirt terminal output
VIDEO
S-VIDEO
RGB
Note : Display only the model which can do the output
setting of skirt terminal.
(11) FTS servo IC information
DSP coefficient indication
Displays the address (four digits) of the specified coefficient
and the setting value (four digits) with TEST and 9 keys.
(12) Error rate indication
1 C1 error value of CD
2 C1 error value of DVD
(13) Internal operation mode of mechanism controller
Internal mechanism mode (2 digits) and internal mechanism
step (2 digits) of the mechanism controller
15
(14) 1 Disk sensing
The type of discs loaded is displayed.
, , ,
2 CD 1/3 beam switch
(15) 1 Equalizer value
2 Jitter value
Make the jitter four times, and renew it in every 0.5
second.
CD is effective only in the jitter value.
(16) Version of the AV-1 chip
(17) 1 Version of the FL controller
2 Region setting of the player
Setting value to
(18) Destination setting of the FL controller
Four charactors in the front represent the type of model :
three charactors in the back represent the destination code.
J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB,
WY : /WY
(19) The part number of the flash ROM and system
controller
1 Part number of the flash ROM <Front>
(Example) VYW1536-A = W1536A
(Example) PD6256A9 = 6256A9
2 Part number of the system controller <Back>
(Example) PD3381T1 = 3381T1
(20) 1 Version of the flash ROM
2 Flash ROM size
(21) Revision of the system controller
1 Revision number of the external ROM part (flash ROM) of
the system controller <Front>
2 Revision of the internal ROM part of the system controller
<Back>
(22) Revision of the DVD mechanism controller
Revision number of the external ROM part (flash ROM) of
the DVD mechanism controller
(23) Control and part numbers of the GUI-ROM
No GUI model displays as "––– / ––––".
OEM model displays the part number of GUI-ROM
16
4-2 Self-Diagnostic Function of Pickup Defective
This unit can confirm the laser diode current value (DVD: 650nm,
CD: 780nm) of pickup on the Test Mode screen.
(Press the ESC
TEST keys in order on the remote control unit
RC-627 to enter the test mode.)
It's effective in case of the following condition.
Symptom
• Indicates "No Disc" in FL display.
• Player does not playback, etc..
Procedure of Self-Diagnosis
1. Enter the Test mode.
2. When diagnosing the 650nm laser diode:
Press the TEST
1 keys in order, and turn on the laser diode
(It light-up for nine seconds.).
When diagnosing the 780nm laser diode:
Press the TEST
4 keys in order, and turn on the laser diode
(It light-up for nine seconds.).
When let it turn on once again after performed step 2 once,
After pressed REP.B key once
650nm: Press the TEST
1 keys in order
780nm: Press the TEST
4 keys in order
3. Confirm the indicated value of the laser diode current (LDI).
(Refer to following figure.)
4. When indicated value is more than 100, pickup is defective.
Replacement is necessary
Replace the Traverse Mechanism Assy.
When a DVD disc or a CD disc is played in the test mode, this
function is effective.
•
•
Character in bold : Item name
: Information display
Test Mode Screen Display
Laser diode current value
17
4-3 Debugging Screen Specification for the
Mechanism Controller
This specifications is subject to change without notice.
Indication Method of the Mechanism Controller Debugging
Screen
A debugging screen of the mechanism controller is indicated
when pressing the remote control unit RC-627 in order of the
ESC and CHP/TM keys.
Releace from debugging screen display of the mechanism
controller with the ESC key.
Screen Layout
Indication Contents
1. The error that became the trigger that an error of 2 occurred.
There are many cases same as 2.
2. The error number that transferred to the system controller
Refer to the error list about contents of error number.
3. Code read in state (it does not support in this unit)
When X is indicated, ID or subcode are not able to read in.
When X is not indicated, they are able to read in.
4. ID or subcode (it does not support in this unit)
Subcode indicates the A time.
5. Inside mode of the mechanism controller when an error of
1 occurred
It can indicate to a maximum 10 mode. Indicate it in order of
an old mode from the left, and go right, and become a new
mode. Indicate only a nest share of the mode.
18
6. Processing step of inside mode of 5
It can grasp the mode reaching an error and transition of step
by watching 5 and 6 and it can specify the occurrence place
of most errors.
7. Disk information in the mechanism controller
?: Indistinctness
NO : There is no disc
DVD 1 : DVD single layer
DVD 2 : DVD dual layer
CD : CD
CDR : CD-R or CD-RW
CDR P : PRD of CD-R or CD-RW
8. As a result of 8cm /12cm distinction
?: Indistinctness (undistinction)
8: 8 cm
12 : 12 cm
9. OEIC gain (it does not support in this unit)
H: OEIC HIGH gain
L: OEIC LOW gain
10. SGC gain for LD of 780nm
It indicates a step using in the mechanism controller inside
with a hexadecimal number.
Set the gain so that S curve becomes 1.8V (p-p) in disc
distinction.
11. SGC gain for LD of 650nm For L0
It indicates a step using in the mechanism controller inside
with a hexadecimal number. Set a gain so that S curve
becomes 1.8V (p-p) in disc distinction.
12. SGC gain for LD of 650nm For L1
It indicates a step using in the mechanism controller inside
with a hexadecimal number. Set a gain so that a S curve
becomes 1.8V (p-p) in disc distinction.
13. RF count value for disc distinction
RF count value to use the disc distinction. It compares
threshold value of 14 and 15 and distinguishes the disc.
14. Disc distinction threshold value (DVD and CD)
Threshold value of the disc distinction. Distinguish it from
DVD if bigger than this value, and distinguish it from CD if
small.
15. Disc distinction threshold value (CD and unrecorded disc)
Threshold value of the disc distinction. Distinguish it from CD
if bigger than this value, and distinguish it from an
unrecorded disc if small.
16. Current jitter value
Indicate the value that was read in from the SCRUT (IC701) in
DVD, and indicate the value that was read in from the servo
DSP in CD.
19
17. Focus balance setting value of L0
18. Focus balance setting value of L1
19. Current mechanism controller inside mode
(it does not support in this unit)
It can indicate to a maximum 10 modes. Indicate only a nest
share of the mode.
20. Processing step of 11 inside modes
(it does not support in this unit)
It can grasp the current mode, the mode reaching it and
transition of step by watching 19 and 20.
21. Spindle control state of SCRUT (IC701)
(it does not support in this unit)
OFF : Motor off condition
A/B : Accelerator and brakes
FG : FG servo
RVP : Rough speed phase servo
ORVP : Rough speed phase servo of offset addition
22. Rotation number of spindle motor
Do not FG read in ? indication (during spindle stop).
23. Tracking error generation system
(it does not support in this unit)
1 : 1 beam (DPD)
3 : 3 beams
24. TZC count value (it does not support in this unit)
The value that counted the number of TZC for one rotation in
the tracking open state.
When this value is more than 512 with CD, set it in 1 beam
because the eccentric is large.
DVD does not measure it because it is 1 beam fixed
(indication is 0000).
25. It indicates the frequency that entered the focus backup
Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
26. It indicates focus backup limit frequency with the
hexadecimal number
Initial value is 14H, it does decrement whenever enter the
focus backup and it gives up backup if it became 0. Then the
error is generated. After reverted from the backup, When not
enter the backup and pass fixed time (1500ms), return to
initial value again.
27. It indicates the frequency that entered the internal
circumference plunging into backup of the sled
Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
20
28. It indicates the frequency that entered the tracking overrun
backup
Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
29. It indicates the limit frequency of tracking overrun backup
with a hexadecimal number
Initial value is 03H, it does decrement whenever enter the
tracking overrun backup and it gives up backup if it became 0.
30. It indicates the frequency that entered sled overrun backup
Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
31. It indicates the limit frequency of sled overrun backup with
a hexadecimal number
Initial value is 03H, it does decrement whenever enter the sled
overrun backup and it gives up backup if it became 0.
32. It indicates the frequency that entered the tracking close
NG backup
Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Next of FF is be a 1
byte counter in 00.
The hexadecimal number indication which indicates the
frequency that reads.
33. ID/subQ, and entered NG backup
Hexadecimal number indication. A counter does not reset it
till cuts it off after turning it on. Due to a 1 byte counter, next
of FF becomes 00.
34. An address to indicate in 35
Set it by using RS232.I
(an address) Set it with DA.
35. Contents of an address indicated in 34.
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